Anti-clogging aerator disc

Abstract

The utility model provides an anti -blocking aeration disc belongs to the technical field of water treatment, including bearing mechanism, including the pipe body for conveying water, aeration mechanism, including the internal thread base, set up in the anti -blocking subassembly of internal thread base top, the quick detachable top cover of screwing in internal thread base top, the utility model discloses through the umbrella -shaped elastic diaphragm utilizes its elastic deformation characteristics and produces mechanical extrusion effect in the process of on -off gas, effective stripping pore's microbial membrane and adhering object, the rotating vortex that the oblique hole forms continues to wash the pore, prevents the sludge particle deposition, the vortex wheel in the anti -blocking subassembly can effectively disperse calcium magnesium scale and grease colloid in high hardness water quality through the water power rotation and produces centrifugal field, realizes quick detachment while guaranteeing the sealing in the cooperation design of quick detachable top cover and sealing ring, is convenient for coping with the deep maintenance demand under the high load sewage working condition, has improved the anti -blocking performance and operating stability under the harsh water quality condition obviously.

Description

Technical Field

[0001] This utility model belongs to the technical field of water treatment, specifically relating to anti-clogging aeration discs. Background Technology

[0002] An aeration disc is a key piece of equipment used in water treatment systems (such as sewage treatment, aquaculture, and industrial wastewater treatment). It is usually made of corrosion-resistant materials and has a surface covered with micropores. Its core function is to generate uniform and fine bubbles in the liquid by delivering compressed air or oxygen, thereby increasing the gas-liquid contact area and promoting oxygen dissolution or mixing.

[0003] Currently, during long-term operation, suspended solids (such as sludge particles, algae, and calcium and magnesium scale) accumulate in the pores of the water, and excessive growth of microbial films covers the pores, or oils and colloidal substances in the wastewater adhere and solidify. Especially in high-hardness water or high-load wastewater treatment scenarios, clogging will significantly reduce oxygen transfer efficiency, leading to uneven aeration, increased energy consumption, and even requiring shutdown for manual cleaning or replacement, greatly increasing maintenance costs. Utility Model Content

[0004] The purpose of this invention is to provide an anti-clogging aeration disc, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] Anti-clogging aeration discs, including,

[0007] The supporting structure includes pipes for conveying water;

[0008] The aeration mechanism includes an internally threaded base, an anti-clogging component disposed on the top of the internally threaded base, a quick-release top cover threaded onto the top of the internally threaded base, an oblique hole annularly opened on the top of the quick-release top cover, and an umbrella-shaped elastic diaphragm fixedly installed in the inner cavity of the oblique hole.

[0009] As a preferred embodiment of the present invention, the aeration mechanism further includes aeration micro-holes formed on the top of the quick-release top cover, a sealing groove formed on the bottom of the quick-release top cover, a sealing ring fixedly installed in the inner cavity of the internal thread base, and a threaded groove formed on the outer side of the quick-release top cover.

[0010] In a preferred embodiment of this utility model, the shape of the sealing groove is consistent with that of the sealing ring, and the sealing ring is movably engaged in the inner cavity of the sealing groove.

[0011] As a preferred embodiment of this utility model, the anti-blocking component includes a connecting pipe fixedly installed at the bottom of the internal thread base, and a fixing rod fixedly installed inside the connecting pipe.

[0012] As a preferred embodiment of this utility model, the anti-blocking component further includes a vortex wheel hinged to the bottom of the fixed rod, and a stabilizing disk fixedly installed at the bottom of the vortex wheel.

[0013] In a preferred embodiment of this utility model, the bottom of the connecting pipe is fixedly connected to the top of the pipe body and they are interconnected.

[0014] As a preferred embodiment of the present invention, the bearing mechanism further includes a pipe clamp fixedly sleeved on the outside of the pipe body, and a fixing seat fixedly installed at the bottom of the pipe clamp.

[0015] Compared with existing technologies, the beneficial effects of this utility model are as follows: the umbrella-shaped elastic diaphragm utilizes its elastic deformation characteristics to generate mechanical squeezing during the air-blocking process, effectively peeling off the microbial film and adhering substances in the pores; the rotating vortex formed by the oblique holes continuously flushes the channels, preventing sludge particles from depositing; the vortex wheel in the anti-clogging component generates a centrifugal force field through hydrodynamic rotation, which can effectively disperse calcium and magnesium scale and grease colloids in high-hardness water; the quick-release top cover and sealing ring design ensures sealing while enabling quick disassembly, facilitating deep maintenance under high-load sewage conditions, and significantly improving anti-clogging performance and operational stability under harsh water quality conditions. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a partial schematic diagram of the anti-blocking component structure of this utility model;

[0019] Figure 3 This is a partial sectional view of the overall structure of this utility model;

[0020] Figure 4 For the present utility model Figure 1 Enlarged view of the structure at point A in the middle.

[0021] In the picture:

[0022] 100. Load-bearing mechanism; 110. Pipe body; 120. Pipe clamp; 130. Fixing seat;

[0023] 200. Aeration mechanism; 210. Internally threaded base; 220. Anti-clogging component; 221. Connecting pipe; 222. Fixing rod; 223. Vortex wheel; 224. Stabilizing disc; 230. Quick-release top cover; 240. Angled hole; 250. Umbrella-shaped elastic diaphragm; 260. Aeration micropores; 270. Sealing groove; 280. Sealing ring; 290. Threaded groove. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0027] Example

[0028] Reference Figures 1-4 This is an embodiment of the present invention, which provides an anti-clogging aeration disc, including:

[0029] The supporting mechanism 100 includes a pipe body 110 for conveying water;

[0030] The aeration mechanism 200 includes an internally threaded base 210, an anti-clogging component 220 disposed on the top of the internally threaded base 210, a quick-release top cover 230 threadedly mounted on the top of the internally threaded base 210, an oblique hole 240 annularly opened on the top of the quick-release top cover 230, and an umbrella-shaped elastic diaphragm 250 fixedly mounted in the inner cavity of the oblique hole 240.

[0031] The aeration mechanism 200, equipped with an anti-clogging component 220 and a quick-release top cover 230, along with the structural design of the inclined holes 240 and the umbrella-shaped elastic diaphragm 250, utilizes airflow to create vortex disturbances, preventing particle deposition. The umbrella-shaped elastic diaphragm 250 is made of EPDM rubber and is an umbrella-shaped deformable diaphragm. When aeration occurs, the pores expand to release air, and when aeration stops, the diaphragm rebounds and contracts, using mechanical extrusion to peel off the attached material. This achieves automatic airflow adjustment and anti-clogging functions during aeration, while also facilitating quick disassembly and maintenance, significantly improving the reliability and service life of the equipment.

[0032] Specifically, the aeration mechanism 200 also includes aeration micro-holes 260 opened on the top of the quick-release top cover 230, a sealing groove 270 opened on the bottom of the quick-release top cover 230, a sealing ring 280 fixedly installed in the inner cavity of the internal thread base 210, and a threaded groove 290 opened on the outside of the quick-release top cover 230. The shape of the sealing groove 270 is consistent with that of the sealing ring 280, and the sealing ring 280 is movably locked in the inner cavity of the sealing groove 270.

[0033] Among them, the aeration micropores 260 ensure the uniformity of bubble generation. Through the matching movable structure of the sealing groove 270 and the sealing ring 280, dynamic sealing between the quick-release top cover 230 and the internal thread base 210 is achieved. While ensuring airtightness, the disassembly and assembly process is greatly simplified. The multiple sealing structure effectively prevents gas leakage, making the aeration process more stable and efficient.

[0034] Furthermore, the anti-blocking component 220 includes a connecting pipe 221 fixedly installed at the bottom of the internal thread base 210, and a fixing rod 222 fixedly installed in the inner cavity of the connecting pipe 221. The anti-blocking component 220 also includes a vortex wheel 223 hinged to the bottom of the fixing rod 222, and a stabilizing disk 224 fixedly installed at the bottom of the vortex wheel 223. The bottom of the connecting pipe 221 is fixedly connected to the top of the pipe body 110 and they communicate with each other.

[0035] Among them, the anti-clogging component 220 provides a stable support foundation for the subsequent anti-clogging actuator through the rigid connection structure of the connecting pipe 221 and the fixing rod 222, ensuring the durability and reliability of the anti-clogging function. The combined design of the vortex wheel 223 and the stabilizing plate 224 utilizes water flow power to generate a rotating vortex, which can actively peel off the attached pollutants, realize the self-cleaning function of the aeration channel, and effectively reduce the maintenance frequency.

[0036] The through-type connection structure between the connecting pipe 221 and the pipe body 110 optimizes the water flow channel, reduces pressure loss, and provides stable mechanical support for the overall structure.

[0037] Furthermore, the load-bearing mechanism 100 also includes a pipe clamp 120 fixedly sleeved on the outside of the pipe body 110, and a fixing seat 130 fixedly installed at the bottom of the pipe clamp 120.

[0038] The coordinated fixing structure of the pipe clamp 120 and the fixing seat 130 enables the bearing mechanism 100 to have excellent installation stability and impact resistance, and adapt to long-term stable operation under various complex working conditions.

[0039] In use, when water flows into the system through the pipe 110, it first drives the vortex wheel 223 of the anti-clogging component 220 to rotate, generating centrifugal disturbance; at the same time, air enters the aeration mechanism 200 through the internal thread base 210, and the airflow forms a rotating vortex when passing through the oblique hole 240, which drives the umbrella-shaped elastic diaphragm 250 to open and close periodically, achieving uniform aeration and removing the attached substances through mechanical vibration; the dynamic seal of the quick-release top cover 230 and the sealing ring 280 ensures airtightness, while the continuous rotation of the vortex wheel 223 and the stabilizing disk 224 work together to maintain water flow stability, and finally releases fully mixed microbubbles through the aeration micropores 260, completing the efficient anti-clogging aeration process.

[0040] In summary, the support mechanism 100 provides a stable installation foundation, the inclined holes 240 in the aeration mechanism 200 utilize airflow to create vortex disturbances, preventing particle deposition, and the umbrella-shaped elastic diaphragm 250 is made of EPDM rubber to form an umbrella-shaped deformable diaphragm. When air is supplied, the pores expand to release air, and when air is cut off, the diaphragm rebounds and contracts, using mechanical extrusion to peel off the attached material. This achieves automatic airflow adjustment and anti-clogging function during aeration, while also facilitating quick disassembly and maintenance, significantly improving the reliability and service life of the equipment.

[0041] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0042] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0043] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An anti-clogging aeration disc, characterized in that: include, The carrying mechanism (100) includes a pipe (110) for conveying water; The aeration mechanism (200) includes an internally threaded base (210), an anti-clogging component (220) disposed on the top of the internally threaded base (210), a quick-release top cover (230) threaded onto the top of the internally threaded base (210), an oblique hole (240) annularly opened on the top of the quick-release top cover (230), and an umbrella-shaped elastic diaphragm (250) fixedly installed in the inner cavity of the oblique hole (240).

2. The anti-clogging aeration disc according to claim 1, characterized in that: The aeration mechanism (200) also includes an aeration micro-hole (260) on the top of the quick-release top cover (230), a sealing groove (270) on the bottom of the quick-release top cover (230), a sealing ring (280) fixedly installed in the inner cavity of the internal thread base (210), and a threaded groove (290) on the outside of the quick-release top cover (230).

3. The anti-clogging aeration disc according to claim 2, characterized in that: The shape of the sealing groove (270) is consistent with that of the sealing ring (280), and the sealing ring (280) is movably engaged in the inner cavity of the sealing groove (270).

4. The anti-clogging aeration disc according to claim 3, characterized in that: The anti-clogging component (220) includes a connecting pipe (221) fixedly installed at the bottom of the internal thread base (210), and a fixing rod (222) fixedly installed in the inner cavity of the connecting pipe (221).

5. The anti-clogging aeration disc according to claim 4, characterized in that: The anti-blocking assembly (220) also includes a vortex wheel (223) hinged to the bottom of the fixed rod (222) and a stabilizing disk (224) fixedly installed at the bottom of the vortex wheel (223).

6. The anti-clogging aeration disc according to claim 5, characterized in that: The bottom of the connecting pipe (221) is fixedly connected to the top of the pipe body (110) and they are in communication with each other.

7. The anti-clogging aeration disc according to claim 6, characterized in that: The bearing mechanism (100) also includes a pipe clamp (120) fixedly sleeved on the outside of the pipe body (110) and a fixing seat (130) fixedly installed at the bottom of the pipe clamp (120).

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