A surface resistivity detection device for anti-static master batch production
By designing an automated surface resistivity testing device for antistatic masterbatch production, and utilizing heated pressing and automated probe contact, the problem of dust contamination caused by manual operation was solved, achieving rapid and accurate resistivity testing.
Patent Information
- Application Number
- CN202521703058.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2026-07-14
- Estimated Expiration
- 2035-08-11
AI Technical Summary
Existing surface resistivity testing equipment for antistatic masterbatch production is prone to dust accumulation during operation due to manual handling of the masterbatch, affecting the accuracy of the test results and is also cumbersome to operate.
A testing device comprising a heating plate, a hydraulic cylinder, a pressure plate, a probe, and a polytetrafluoroethylene dispersion resin gasket was designed. The device heats and presses the gasket, and uses the hydraulic cylinder to drive the pressure plate downward, so that the probe contacts the masterbatch. Combined with a reset spring and a connecting frame, the device achieves automated testing, avoiding dust contamination during manual operation.
This technology enables rapid and accurate detection of the surface resistivity of antistatic masterbatch, simplifies the operation process, reduces the impact of dust contamination on the test results, and improves the testing efficiency.
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Figure CN224500769U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of antistatic masterbatch production technology, and in particular to a surface resistivity testing device for antistatic masterbatch production. Background Technology
[0002] Antistatic masterbatch is a functional additive used to reduce the surface resistance of materials and prevent the adverse effects of static electricity. Antistatic masterbatch is a bipolar substance that can migrate to the surface of materials, absorb moisture from the air, form a conductive layer, and dissipate the accumulated charge in a timely manner, thereby having the ability to control the charge. During the production of antistatic masterbatch, its surface resistivity needs to be tested, which requires the use of surface resistivity testing equipment for antistatic masterbatch production.
[0003] Currently, existing surface resistivity testing equipment for antistatic masterbatch production typically uses an electric heating plate press to compress the antistatic masterbatch into sheets, and then uses a parallel electrode probe to test the surface resistivity of the antistatic masterbatch.
[0004] However, similar surface resistivity testing equipment used in the production of antistatic masterbatch requires manual removal of the prepared antistatic masterbatch by staff before testing. During the removal process, dust easily adheres to the surface of the prepared antistatic masterbatch, resulting in inaccurate surface resistivity test results. Furthermore, manual measurement is cumbersome and reduces the efficiency of surface resistivity testing of antistatic masterbatch. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a surface resistivity testing device for antistatic masterbatch production.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A surface resistivity testing device for antistatic masterbatch production includes a workbench. A base is fixedly connected to the bottom of the workbench, and a heating plate is fixedly installed on the top of the workbench. Multiple support rods are fixedly connected to the top of the workbench, and the tops of the multiple support rods are fixedly connected to the same top plate. A hydraulic cylinder is fixedly connected to the top of the top plate, and a pressure plate is fixedly connected to the piston end of the hydraulic cylinder. Two connecting holes are opened on the top of the pressure plate, and movable rods are inserted into the inner walls of the connecting holes. An installation groove is opened at the bottom of the movable rod, and a guide rod is fixedly connected to the top inner wall of the installation groove. A probe is installed at the bottom end of the guide rod.
[0008] The present invention is further configured such that a display is fixedly connected to the top of the top plate, and the display is electrically connected to the guide rod.
[0009] The present invention is further configured such that a connecting frame is fixedly connected between the two movable rods.
[0010] The present invention is further configured such that two return springs are fixedly connected between the connecting frame and the pressure plate, and the two return springs are respectively sleeved on the outer wall of the two movable rods.
[0011] The present invention is further configured such that two limiting holes are provided on the top of the top plate, and limiting rods are inserted into the inner walls of the limiting holes, and the limiting rods are fixedly connected to the pressure plate.
[0012] The present invention is further configured such that a limiting plate is fixedly connected to the top of the limiting rod.
[0013] The present invention is further provided with a gasket on the opposite side of the pressure plate and the worktable, and the gasket is made of polytetrafluoroethylene dispersion resin.
[0014] The present invention is further configured such that the upper gasket has two movable holes, the movable holes corresponding to the connecting holes.
[0015] The beneficial effects of this utility model are as follows:
[0016] 1. This surface resistivity testing equipment for antistatic masterbatch production, when testing the surface resistivity of antistatic masterbatch, first places the antistatic masterbatch in the middle of the workbench, then heats the antistatic masterbatch with a heating plate, and then drives the pressure plate to move down through a hydraulic cylinder to press the antistatic masterbatch into a sheet. Then, the operator presses the movable rod, which pushes the probe down so that the two probes come into contact with the antistatic masterbatch sheet, thereby detecting the resistivity of the antistatic masterbatch. The operation is simple and avoids the problem of dust adhering to the antistatic masterbatch sheet during the testing process, which affects the test results.
[0017] 2. The surface resistivity testing equipment for antistatic masterbatch production can press the connecting frame when performing resistivity testing on antistatic masterbatch sheets. The connecting frame drives two movable rods to move down simultaneously, quickly performing surface resistivity testing on the antistatic masterbatch. At the same time, after the test is completed, the probe can be quickly pushed to separate from the antistatic masterbatch by the elastic force of the reset spring.
[0018] 3. The surface resistivity testing equipment for antistatic masterbatch production is equipped with a gasket made of polytetrafluoroethylene dispersion resin, which effectively prevents the antistatic masterbatch sheets from sticking to the workbench and pressure plate during the pressing process, making it easier to use. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the surface resistivity testing equipment for antistatic masterbatch production proposed in this utility model.
[0020] Figure 2 This is a partial three-dimensional structural diagram of the hydraulic cylinder and pressure plate of a surface resistivity testing device for antistatic masterbatch production proposed in this utility model;
[0021] Figure 3 This is a partial three-dimensional structural diagram of the workbench and heating plate of a surface resistivity testing device for antistatic masterbatch production proposed in this utility model.
[0022] Figure 4 This is a partial front sectional view of the movable rod and return spring of the surface resistivity testing equipment for antistatic masterbatch production proposed in this utility model.
[0023] In the diagram: 1. Workbench; 2. Base; 3. Support rod; 4. Top plate; 5. Hydraulic cylinder; 6. Display; 7. Limiting hole; 8. Limiting rod; 9. Limiting plate; 10. Pressure plate; 11. Connecting frame; 12. Heating plate; 13. Connecting hole; 14. Movable rod; 15. Mounting slot; 16. Guide rod; 17. Probe; 18. Return spring; 19. Shim; 20. Movable hole. Detailed Implementation
[0024] The technical solution of this patent will be further described in detail below with reference to specific embodiments.
[0025] The embodiments of this patent are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this patent, and should not be construed as limiting this patent.
[0026] In the description of this patent, it should be understood that the terms “center,” “upper,” “lower,” “front,” “back,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this patent.
[0027] In the description of this patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this patent according to the specific circumstances.
[0028] Reference Figures 1-4 A surface resistivity testing device for antistatic masterbatch production includes a workbench 1, a base 2 fixedly connected to the bottom of the workbench 1, a heating plate 12 fixedly installed on the top of the workbench 1, multiple support rods 3 fixedly connected to the top of the workbench 1, a top plate 4 fixedly connected to the top of the multiple support rods 3, a hydraulic cylinder 5 fixedly connected to the top of the top plate 4, a pressure plate 10 fixedly connected to the piston end of the hydraulic cylinder 5, two connecting holes 13 opened on the top of the pressure plate 10, a movable rod 14 inserted into the inner wall of the connecting holes 13, an installation groove 15 opened at the bottom of the movable rod 14, a guide rod 16 fixedly connected to the top inner wall of the installation groove 15, and a probe 17 installed at the bottom end of the guide rod 16. The probe 17 is a parallel electrode probe.
[0029] Reference Figure 1 and Figure 4 A display 6 is fixedly connected to the top of the top plate 4. The display 6 is electrically connected to the guide rod 16. The surface resistivity of the antistatic masterbatch can be quickly displayed through the display 6. A connecting frame 11 is fixedly connected between the two movable rods 14. The connecting frame 11 facilitates the synchronous pressing of the two movable rods 14. Two return springs 18 are fixedly connected between the connecting frame 11 and the pressure plate 10. The two return springs 18 are respectively sleeved on the outer wall of the two movable rods 14. The elastic force of the return springs 18 facilitates the push of the two movable rods 14 to return to their original positions.
[0030] Reference Figure 1 and Figure 2 The top plate 4 has two limiting holes 7. A limiting rod 8 is inserted into the inner wall of the limiting hole 7. The limiting rod 8 is fixedly connected to the pressure plate 10. The stability of the pressure plate 10 is increased by the limiting rod 8 and the limiting hole 7. A limiting plate 9 is fixedly connected to the top of the limiting rod 8. The limiting plate 9 prevents the limiting rod 8 from disengaging from the limiting hole 7.
[0031] Reference Figure 4 Gaskets 19 are provided on the opposite sides of the pressure plate 10 and the workbench 1. The gaskets 19 are made of polytetrafluoroethylene dispersion resin. The gaskets 19 made of polytetrafluoroethylene dispersion resin effectively prevent the antistatic masterbatch sheet from sticking to the workbench 1 and the pressure plate 10 during the pressing process, which further facilitates use. The upper gasket 19 has two movable holes 20, which correspond to the connection hole 13. The movable holes 20 prevent the gasket 19 from blocking the probe 17 from contacting the antistatic masterbatch.
[0032] Working principle: When testing the surface resistivity of antistatic masterbatch, the antistatic masterbatch is first placed in the middle of the workbench 1. Then, the antistatic masterbatch is heated by the heating plate 12. Subsequently, the hydraulic cylinder 5 drives the pressure plate 10 to move down, thereby pressing the antistatic masterbatch into a sheet. Then, the operator presses the movable rod 14, which pushes the probe 17 down, so that the two probes 17 come into contact with the antistatic masterbatch sheet, thereby detecting the resistivity of the antistatic masterbatch. The operation is simple and avoids the dust adhering to the antistatic masterbatch sheet during the testing process, which affects the test results.
[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A surface resistivity testing device for antistatic masterbatch production, comprising a workbench (1), characterized in that, The bottom of the workbench (1) is fixedly connected to a base (2), the top of the workbench (1) is fixedly provided with a heating plate (12), the top of the workbench (1) is fixedly connected to multiple support rods (3), the top of the multiple support rods (3) is fixedly connected to the same top plate (4), the top of the top plate (4) is fixedly connected to a hydraulic cylinder (5), the piston end of the hydraulic cylinder (5) is fixedly connected to a pressure plate (10), the top of the pressure plate (10) has two connecting holes (13), the inner wall of the connecting holes (13) is inserted with a movable rod (14), the bottom of the movable rod (14) has an installation groove (15), the top inner wall of the installation groove (15) is fixedly connected to a guide rod (16), and the bottom end of the guide rod (16) is equipped with a probe (17).
2. The surface resistivity testing equipment for antistatic masterbatch production according to claim 1, characterized in that, A display (6) is fixedly connected to the top of the top plate (4), and the display (6) is electrically connected to the guide rod (16).
3. The surface resistivity testing equipment for antistatic masterbatch production according to claim 2, characterized in that, A connecting bracket (11) is fixedly connected between the two movable rods (14).
4. The surface resistivity testing equipment for antistatic masterbatch production according to claim 3, characterized in that, Two return springs (18) are fixedly connected between the connecting frame (11) and the pressure plate (10), and the two return springs (18) are respectively sleeved on the outer wall of the two movable rods (14).
5. The surface resistivity testing equipment for antistatic masterbatch production according to claim 1, characterized in that, The top plate (4) has two limiting holes (7) on its top. A limiting rod (8) is inserted into the inner wall of the limiting hole (7). The limiting rod (8) is fixedly connected to the pressure plate (10).
6. The surface resistivity testing equipment for antistatic masterbatch production according to claim 5, characterized in that, The top of the limiting rod (8) is fixedly connected to the limiting plate (9).
7. The surface resistivity testing equipment for antistatic masterbatch production according to claim 1, characterized in that, Gaskets (19) are provided on the opposite side of the pressure plate (10) and the worktable (1), and the gaskets (19) are made of polytetrafluoroethylene dispersion resin.
8. The surface resistivity testing equipment for antistatic masterbatch production according to claim 7, characterized in that, The upper gasket (19) has two movable holes (20), which correspond to the connecting hole (13).