A ccs cell connection system product inspection apparatus

Abstract

The utility model discloses a CCS electric core connecting system product inspection equipment, include: organism, set up on the organism be used for to the transmission of CCS electric core connecting system product's conveying mechanism, set up on the organism be used for to the detection of CCS electric core connecting system product that conveying mechanism is transported to detection station's detection mechanism, detection mechanism includes the imaging device, scanning device and height sensor subassembly for to the imaging, coding scanning identification and the height identification detection of CCS electric core connecting system product that lies in the detection station's CCS electric core connecting system product, the CCS electric core connecting system product inspection equipment disclosed in this application has simple structure, and can semi -automatic realization to the quality inspection of CCS electric core connecting system product, and then reduced the work intensity of staff, and improved the inspection efficiency of CCS electric core connecting system product.

Description

Technical Field

[0001] This utility model relates to the field of automotive CCS battery pack cell connection system testing technology, and in particular to a CCS cell connection system product inspection device. Background Technology

[0002] With the rapid development of new energy vehicles and the energy storage industry, the demand for battery modules has increased dramatically. As a key component of battery modules, the CCS (Cells Contact System) directly affects the safety and performance of the battery module. During the production process of CCS, various defects may occur, such as loose or floating screws and nuts, deformed connecting pieces, deformed brackets, and breakage. Currently, CCS inspection mainly relies on manual visual inspection and some simple mechanical inspection equipment. Manual inspection is inefficient and easily affected by subjective factors, leading to high rates of missed and false detections. Existing mechanical inspection equipment has limited functionality and accuracy, failing to meet the complex structure and diverse inspection needs of CCS. Therefore, developing an efficient, accurate, and intelligent CCS visual inspection device is of significant practical importance. Utility Model Content

[0003] This utility model addresses the above-mentioned problems by proposing a product inspection device for a CCS cell connection system.

[0004] The technical means adopted in this utility model are as follows:

[0005] A CCS cell connection system product inspection device, comprising:

[0006] Organism;

[0007] A conveying mechanism installed on the machine body for transporting CCS cell connection system products;

[0008] The testing mechanism is installed on the machine body and located above the testing station. The testing mechanism is used to test the CCS cell connection system product that is transported to the testing station by the conveying mechanism.

[0009] The testing mechanism includes an imaging device for imaging the CCS cell connection system product located at the testing station, a scanning device for encoding and scanning the CCS cell connection system product located at the testing station, and a height sensor assembly for height identification and detection of CCS components on the CCS cell connection system product located at the testing station.

[0010] Furthermore, the testing facility also includes a light source device for providing a light source when testing the CCS cell connection system product.

[0011] Furthermore, it also includes a touchscreen fixed to the body for input and a display for showing the results of CCS image detection.

[0012] Furthermore, the frame is provided with an X-axis guide rail assembly on the upper side of the detection station, which can drive the detection mechanism to move in the X direction. The slider of the X-axis guide rail assembly is fixed with a detection mechanism fixing seat for mounting the detection mechanism.

[0013] The detection mechanism mounting base is equipped with a Z-guide rail assembly;

[0014] The imaging device, the scanning device, and the light source device are mounted on the detection mechanism mounting base;

[0015] The height sensor assembly is mounted on the slider of the Z-guide rail assembly.

[0016] Furthermore, the conveying mechanism includes a Y-guide rail assembly and a worktable disposed on the Y-guide rail assembly.

[0017] Furthermore, the machine body is also equipped with support feet and casters.

[0018] Furthermore, it also includes the chassis cover.

[0019] Furthermore, the machine body is also equipped with an electrical distribution box.

[0020] Furthermore, the height sensor assembly includes a plurality of height sensors arranged along the Y direction.

[0021] Compared with the prior art, the CCS cell connection system product inspection equipment disclosed in this utility model has the following beneficial effects: The CCS cell connection system product inspection equipment disclosed in this application has a simple structure and can semi-automatically realize the inspection of the quality of CCS cell connection system products, thereby reducing the workload of workers and improving the inspection efficiency of CCS cell connection system products. Attached Figure Description

[0022] Figure 1 This is a first view of the CCS cell connection system product inspection equipment disclosed in this application, excluding the machine body and platform cover;

[0023] Figure 2 This is a second view of the CCS cell connection system product inspection equipment disclosed in this application, excluding the machine body cover;

[0024] Figure 3 This is a third view of the CCS cell connection system product inspection equipment disclosed in this application, excluding the machine body cover;

[0025] Figure 4This is a fourth view of the CCS cell connection system product inspection equipment disclosed in this application, including the machine body cover;

[0026] Figure 5 This is a second view of the CCS cell connection system product inspection equipment disclosed in this application, including the machine body cover.

[0027] In the diagram: 1. Body; 10. X-axis guide rail assembly; 110. Horizontal plate; 111. Vertical plate; 112. Imaging device mounting base; 11. Detection mechanism mounting base; 12. Z-axis guide rail assembly; 13. Support frame; 14. Roller; 15. Body platform cover; 16. Power distribution box; 17. Worktable; 180. First start switch; 181. Second start switch; 183. Abnormal stop switch; 2. Conveying mechanism; 20. Y-axis guide rail assembly; 21. Worktable; 3. Detection mechanism; 30. Imaging device; 31. Scanning device; 32. Height sensor assembly; 33. Light source device; 34. Touch screen; 35. Display; 36. Height sensor; 37. Height sensor assembly mounting base; 4. CCS cell connection system. Detailed Implementation

[0028] like Figure 1 , Figure 2 and Figure 3 As shown, this application discloses a CCS cell connection system product inspection device, comprising:

[0029] Body 1;

[0030] A conveying mechanism 2 is installed on the body 1 for transmitting the CCS cell connection system product 4;

[0031] The testing mechanism 3 is installed on the body 1 and located above the testing station. The testing mechanism 3 is used to test the CCS cell connection system product 4 that is conveyed to the testing station by the conveying mechanism 2.

[0032] The testing mechanism 3 includes an imaging device 30 for imaging the CCS cell connection system product 4 located at the testing station, a scanning device 31 for encoding and scanning the CCS cell connection system product 4 located at the testing station, and a height sensor assembly 32 for height identification and detection of CCS components on the CCS cell connection system product 4 located at the testing station.

[0033] Specifically, the machine body 1 is composed of a frame structure, and a worktable 17 is provided on the machine body 1. A conveying mechanism 2 is provided on the worktable 17. One end of the conveying mechanism 2 is a loading end, and the other end is a unloading end. The conveying mechanism 2 can transport the CCS cell connection system product 4 from the loading end to the unloading end. Above the worktable 17, there is also a detection mechanism 3. The detection mechanism 3 is located above the detection station between the loading end and the unloading end. The detection mechanism 3 includes an imaging device 30, a scanning device 31, and a height sensor assembly 32. The imaging device can image the CCS cell connection system product 4 located at the detection station, and the scanning device 21 can scan the CCS cell connection system product 4 located at the detection station. The unique code on the system product 4 is scanned and identified. The height sensor assembly 32 can identify the height of the CCS components on the CCS cell connection system product 4 located at the inspection station. The frame 1 is also equipped with a first start switch 180, a second start switch 181 and an abnormal stop switch 182. The first start switch 180 is used to control the start and stop of the conveying mechanism, the second start switch 181 is used to control the start and stop of the inspection mechanism 3, and the abnormal stop switch 182 is used to stop the equipment in case of abnormality. The conveying mechanism 2, the inspection mechanism 3, the first start switch 180, the second start switch 181 and the abnormal stop switch 182 are all connected to the controller (processor) of the equipment. The CCS cell connection system product inspection equipment disclosed in this utility model performs the following process for inspecting CCS cell connection system products: The CCS cell connection system product to be inspected is placed on the conveying mechanism 2 from the loading end of the conveying mechanism 2. At the same time, the first start switch 180 and the second start switch 181 are pressed, and the conveying mechanism 2 and the inspection mechanism 3 start working. The conveying mechanism 2 conveys the CCS cell connection system product 4 to be inspected from the loading end to the unloading end. When the CCS cell connection system product 4 to be inspected moves to the inspection station, the imaging device 30 is used to image the CCS cell connection system product 4 to be inspected to obtain a scanned image and transmit it to the controller. The scanning device 31 is used to scan and identify the unique code of the CCS cell connection system product 4 to be inspected. The unique code is input to the controller. The height sensor assembly 32 is used to identify and detect the height of the CCS components on the CCS cell connection system product 4 to be tested and transmit the detection data to the controller. The controller is equipped with image recognition software, which can identify the obtained scanned image and compare and analyze it with a standard image. By recognizing the scanned image, it can be determined whether the CCS cell connection system product 4 to be tested is missing any components or whether there are defects in its appearance (such as missing screws or the circuit color scheme of the wiring harness). Based on the height data of the CCS components obtained by the height sensor assembly 32, the controller can determine whether each component on the CCS cell connection system product 4 to be tested is fixed in place. For example, the height of the screw or nut can be used to determine whether it is fixed in place.Simultaneously, the controller can obtain a unique code and store information such as the unique code, scanned image, height detection data, and detection results. The CCS cell connection system product inspection equipment disclosed in this application has a simple structure and can semi-automatically perform quality inspection of CCS cell connection system products, thereby reducing the workload of workers and improving the inspection efficiency of CCS cell connection system products.

[0034] Furthermore, the testing mechanism 3 also includes a light source device 33 for providing a light source when testing the CCS cell connection system product 4.

[0035] Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, a light source device 33 is also provided above the inspection station. The light source device 33 can provide illumination to the CCS cell connection system product to be inspected at the inspection station so that the imaging device 30 can obtain a clear scan image, thereby improving the accuracy of subsequent inspection result recognition.

[0036] Furthermore, it also includes a touch screen 34 fixed to the body 1 for input and a display 35 for displaying the results of the CCS image detection.

[0037] Specifically, such as Figure 5 As shown, a touch screen 34 and a display 35 are also installed on the main body 1. Both the touch screen 34 and the display 35 are connected to the controller. The touch screen 34 is used to set and adjust the relevant software and parameters within the controller, so as to facilitate the testing of different models of CCS cell connection system products through this device. At the same time, the controller can feed back the test results to the display screen, so that the operator can view them in a timely manner and perform subsequent operations based on the test results.

[0038] Furthermore, the frame 1 is provided with an X-axis guide rail assembly 10 on the upper side of the detection station, which can drive the detection mechanism 3 to move in the X direction. The slider of the X-axis guide rail assembly 10 is fixed with a detection mechanism fixing seat 11 for mounting the detection mechanism 3.

[0039] The detection mechanism mounting base 11 is provided with a Z-guide rail assembly 12;

[0040] The imaging device 30, the scanning device 31, and the light source device 33 are mounted on the detection mechanism mounting base 11;

[0041] The height sensor assembly 32 is mounted on the slider of the Z-guide rail assembly 12.

[0042] Specifically, in this embodiment, an X-axis guide rail assembly 10 is provided on the machine body 1 above the detection station. The slider of the X-axis guide rail assembly 10 faces downward (i.e., the slider faces the detection station). A detection mechanism fixing seat 11 is installed on the slider of the X-axis guide rail assembly. The detection mechanism fixing seat 11 includes a horizontal plate 110 connected to the slider and a vertical plate 111 disposed on the horizontal plate 110. A Z-axis guide rail assembly 12 is fixed on one side of the vertical plate 111. A height sensor assembly 32 is installed on the slider of the Z-axis guide rail assembly 12. The Z-axis guide rail assembly 12 can drive the height sensor assembly 32 to move along the Z direction to adjust the probe height of the height sensor assembly 32. A scanning device 31 is fixed at the lower end of the vertical plate 111, and a scanning device 31 is provided on the other side of the vertical plate 111. An imaging device mounting base 112 is provided, on which an imaging device 30 and a light source device 33 are mounted. The detection mechanism 3 can be driven to move along the X-axis via an X-guide rail assembly to facilitate X-axis scanning of the CCS cell connection system product to be inspected at the inspection station. In this embodiment, the light source device 33 adopts a surface light source structure with two through holes machined on it. The imaging device is an upward-looking camera module, with the camera module positioned corresponding to the through holes. The surface light source ensures uniform illumination of the CCS cell connection system product. The camera module is located above the surface light source, ensuring no interference between the camera module and the light source device while maintaining image clarity, thereby guaranteeing the accuracy of the inspection results.

[0043] Furthermore, the conveying mechanism 2 includes a Y-guide rail assembly 20 and a worktable 21 disposed on the Y-guide rail assembly 20.

[0044] Specifically, in this embodiment, the conveying mechanism includes a Y-axis guide rail assembly 20 and a worktable 21 disposed on the Y-axis guide rail assembly 20. The worktable 21 is used to install CCS cell connection system products. The Y-axis guide rail assembly 20 can drive the worktable 21 to move along the Y direction, thereby realizing the transfer of CCS cell connection system products from the loading end to the unloading end.

[0045] Furthermore, the machine body 1 is also provided with support feet 13 and rollers 14.

[0046] Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, a support foot 13 is also provided at the bottom of the body 1 for fixing the equipment, that is, the CCS cell connection system product inspection equipment disclosed in this utility model can be fixed on the ground by the support foot 13; a roller 14 is also provided at the bottom of the body 1 to facilitate the transportation of the CCS cell connection system product inspection equipment.

[0047] Furthermore, it also includes the chassis cover 15.

[0048] Specifically, such as Figure 4 and Figure 5 As shown, a machine body cover 15 is also provided above the detection station on the workbench 17. The X-guide rail assembly, Z-guide rail assembly and detection mechanism 3 are placed inside the machine body cover, so that the detection station forms a relatively closed space, thereby reducing the influence of external stray light on the detection results. At the same time, it reduces the exposure of moving parts, thereby effectively preventing dust and avoiding operators from contacting moving parts, so as to ensure the safety of operators.

[0049] Furthermore, the machine body 1 is also equipped with a power distribution box 16.

[0050] Specifically, a power distribution box 16 is provided on the lower side of the worktable 17 of the machine body 1, which can be used to supply power to the entire equipment.

[0051] Furthermore, the height sensor assembly 32 includes a plurality of height sensors 36 arranged along the Y direction.

[0052] Specifically, in this embodiment, the height sensor assembly 32 includes a height sensor assembly mounting base 37 and multiple height sensors 36. The multiple height sensors 36 are mounted on the height sensor assembly mounting base 37 along the Y direction. By setting multiple height sensors 36, the height of components at different locations of the CCS cell connection system product can be checked simultaneously, thereby improving the inspection efficiency.

[0053] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A product inspection device for a CCS cell connection system, characterized in that, include: Organism; A conveying mechanism installed on the machine body for transporting CCS cell connection system products; The testing mechanism is installed on the machine body and located above the testing station. The testing mechanism is used to test the CCS cell connection system product that is transported to the testing station by the conveying mechanism. The testing mechanism includes an imaging device for imaging the CCS cell connection system product located at the testing station, a scanning device for encoding and scanning the CCS cell connection system product located at the testing station, and a height sensor assembly for height identification and detection of CCS components on the CCS cell connection system product located at the testing station.

2. The CCS cell connection system product inspection equipment according to claim 1, characterized in that: The testing facility also includes a light source device for providing a light source when testing the CCS cell connection system product.

3. The CCS cell connection system product inspection equipment according to claim 2, characterized in that: It also includes a touch screen fixed to the body for input and a display for showing the results of CCS image detection.

4. The CCS cell connection system product inspection equipment according to claim 3, characterized in that: The machine body is provided with an X-axis guide rail assembly located on the upper side of the detection station, which can drive the detection mechanism to move along the X direction. A detection mechanism fixing seat for mounting the detection mechanism is fixed on the slider of the X-axis guide rail assembly. The detection mechanism mounting base is equipped with a Z-guide rail assembly; The imaging device, the scanning device, and the light source device are mounted on the detection mechanism mounting base; The height sensor assembly is mounted on the slider of the Z-guide rail assembly.

5. The CCS cell connection system product inspection equipment according to claim 4, characterized in that: The conveying mechanism includes a Y-guide rail assembly and a worktable disposed on the Y-guide rail assembly.

6. The CCS cell connection system product inspection equipment according to claim 5, characterized in that: The machine body is also equipped with support feet and casters.

7. The CCS cell connection system product inspection equipment according to claim 6, characterized in that: It also includes the chassis cover.

8. The CCS cell connection system product inspection equipment according to claim 7, characterized in that: The machine body is also equipped with an electrical distribution box.

9. The CCS cell connection system product inspection equipment according to claim 8, characterized in that: The height sensor assembly includes multiple height sensors arranged along the Y direction.

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