Discharging and crushing device for harmless drying treatment of arsenic sulfide residue

By employing a synergistic shearing and crushing design with staggered inclined material blocking rods and rotating crushing rods, along with the use of an explosion-proof motor, the problems of poor unloading and blockage caused by the adhesion of arsenic sulfide slag material were solved. This achieved efficient crushing and safe and harmless treatment, improving crushing efficiency and reducing the risk of environmental pollution.

CN224558870UActive Publication Date: 2026-07-28NORTHERN COPPER CO LTD
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Patent Information

Application Number
CN202521336350.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-27
Publication Date
2026-07-28
Estimated Expiration
2035-06-27

AI Technical Summary

Technical Problem

When traditional crushing equipment processes arsenic sulfide slag, the material tends to adhere to the crushing chamber wall, leading to poor unloading or blockage, and uneven particle size, which affects the subsequent drying efficiency.

Method used

It adopts a synergistic shearing and crushing design with staggered inclined material blocking rods and rotating crushing rods, combined with an explosion-proof motor and a semi-enclosed structure. The drive mechanism drives the crushing rod to rotate and work together with the material blocking rods to form a dual crushing effect of shearing and extrusion. An explosion-proof motor with an IP55 protection rating is used to prevent the risk of explosion.

Benefits of technology

It improves the crushing efficiency of arsenic sulfide slag, avoids material adhesion or blockage, reduces the risk of environmental pollution, and meets the safety and environmental protection requirements for hazardous waste treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to non - harmful treatment technical field of non - ferrous metallurgy arsenic sulfide residue, specifically disclose arsenic sulfide residue non - harmful drying treatment unloading crushing device, including unloading hopper and the material receiving box that one end is provided with the discharge gate, the inside of unloading hopper is provided with crushing mechanism, the crushing mechanism includes a plurality of uniformly distributed in the left and right sides of unloading hopper inner wall resistance material rod, two rotationally connected in the front and back sides of unloading hopper inner wall pivot, a plurality of fixedly connected in the pivot outer wall crushing rod, a plurality of resistance material rod respectively with a plurality of crushing rod staggered distribution, resistance material rod and crushing rod all are obliquely arranged, through the collaborative shearing crushing design of staggered oblique resistance material rod and rotary crushing rod, combine explosion -proof motor and semi -closed structure, the efficient crushing and safe non - harmful treatment of arsenic sulfide residue have been realized, effectively improved the crushing efficiency and reduced the environmental pollution risk.
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Description

Technical Field

[0001] This utility model relates to the field of harmless treatment technology of arsenic sulfide slag in non-ferrous metallurgy, and specifically discloses a harmless drying, unloading and crushing device for arsenic sulfide slag. Background Technology

[0002] Arsenic sulfide slag is a hazardous solid waste generated during the smelting or chemical process of arsenic-containing minerals (such as realgar and orpiment). Its main component is arsenic sulfide (As2S3 or As4S4), and it often contains heavy metals (lead, cadmium, mercury, etc.) and other sulfides (HW48 type). It has a high moisture content, strong viscosity and uneven particle size distribution.

[0003] Traditional crushing devices use a single-shaft hammer crushing structure, which causes material to adhere to the crushing chamber wall, resulting in poor unloading or even blockage. Furthermore, the uneven particle size affects the subsequent drying efficiency. Therefore, a harmless drying and unloading crushing device for arsenic sulfide slag is needed to solve this problem. Utility Model Content

[0004] This utility model proposes a harmless drying and unloading crushing device for arsenic sulfide slag. Through the coordinated shearing and crushing design of staggered inclined material blocking rods and rotating crushing rods, combined with an explosion-proof motor and a semi-enclosed structure, it achieves efficient crushing and safe and harmless treatment of arsenic sulfide slag, effectively improving crushing efficiency and reducing environmental pollution risks.

[0005] This utility model is implemented as follows: a harmless drying and unloading crushing device for arsenic sulfide slag includes a discharge hopper and a receiving box with a discharge port at one end. The discharge hopper is equipped with a crushing mechanism, which includes multiple material blocking rods evenly distributed on the left and right sides of the inner wall of the discharge hopper, two rotating shafts rotatably connected to the front and rear sides of the inner wall of the discharge hopper, and multiple sets of crushing rods fixedly connected to the outer wall of the rotating shafts. The multiple material blocking rods are staggered with the multiple crushing rods, and both the material blocking rods and the crushing rods are inclined.

[0006] The outer wall of the unloading hopper is equipped with a drive mechanism.

[0007] As a preferred embodiment of the harmless drying and unloading crushing device for arsenic sulfide slag of this utility model, the driving mechanism includes a drive motor, the output end of which is fixedly connected to a second sprocket, the front ends of both rotating shafts extend to the outside of the unloading hopper and are fixedly connected to meshing gears, and the outer wall of one of the rotating shafts is fixedly connected to a first sprocket, and the first sprocket and the second sprocket are connected by chain drive.

[0008] As a preferred embodiment of the harmless drying and unloading crushing device for arsenic sulfide slag of this utility model, the unloading hopper and the outer wall of the receiving box are fixedly connected to a protective cover located outside the chain.

[0009] As a preferred embodiment of the harmless drying and unloading crushing device for arsenic sulfide slag of this utility model, the receiving box is equipped with a conveyor belt inside.

[0010] As a preferred embodiment of the harmless drying, unloading, and crushing device for arsenic sulfide slag of this utility model, the drive motor is an explosion-proof motor with an IP55 protection rating.

[0011] As a preferred embodiment of the harmless drying and unloading crushing device for arsenic sulfide slag of this utility model, a controller is provided on the outer wall of the unloading hopper, and the drive motor and conveyor belt are both electrically connected to the controller.

[0012] The beneficial effects of this utility model are:

[0013] 1. Through the coordinated action of the staggered inclined material blocking rods and the rotating crushing rods, a dual crushing effect of shearing and extrusion is formed, which greatly improves the crushing efficiency of arsenic sulfide slag, while avoiding material adhesion or blockage.

[0014] 2. The explosion-proof motor with IP55 protection rating and semi-enclosed structure design effectively prevent the risk of explosion caused by arsenic-containing dust or harmful gases, and reduce the environmental pollution caused by arsenic volatilization. The integrated design of the protective cover and controller further ensures the safety of operators and meets the environmental protection and safe production requirements for hazardous waste treatment. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0016] Figure 1 This is an overall structural diagram of the harmless drying, unloading, and crushing device for arsenic sulfide slag of this utility model.

[0017] Figure 2 This is a front sectional view of the harmless drying, unloading, and crushing device for arsenic sulfide slag of this utility model.

[0018] Figure 3 This is a top view of the harmless drying, unloading, and crushing device for arsenic sulfide slag of this utility model.

[0019] The markings in the diagram are: 1. Unloading hopper; 2. Receiving box; 3. Material blocking rod; 4. Rotating shaft; 5. Crushing rod; 6. Gear; 7. First sprocket; 8. Drive motor; 9. Second sprocket; 10. Protective cover; 11. Conveyor belt. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0021] Please see Figure 1-3 The harmless drying and unloading crushing device for arsenic sulfide slag includes a discharge hopper 1 and a receiving box 2 with a discharge port at one end. The discharge hopper 1 is equipped with a crushing mechanism, which includes multiple material blocking rods 3 evenly distributed on the left and right sides of the inner wall of the discharge hopper 1, two rotating shafts 4 rotatably connected to the front and rear sides of the inner wall of the discharge hopper 1, and multiple sets of crushing rods 5 fixedly connected to the outer wall of the rotating shafts 4. The multiple material blocking rods 3 and the multiple crushing rods 5 are distributed alternately, and the material blocking rods 3 and the crushing rods 5 are all inclined.

[0022] The outer wall of the unloading hopper 1 is equipped with a drive mechanism.

[0023] In this embodiment: the drive mechanism drives the rotating shaft 4 to rotate the crushing rod 5, which works in conjunction with the material blocking rod 3 to crush the material. The crushed arsenic sulfide slag is discharged through the discharge port. The staggered inclined material blocking rod 3 and the rotating crushing rod 5 form a shearing and squeezing effect, which improves the crushing efficiency of the arsenic sulfide slag and avoids material adhesion or blockage. The fixed distribution of the material blocking rod 3 combined with the dynamic rotation of the crushing rod 5 enhances the uniformity of crushing and reduces equipment wear. The semi-enclosed design reduces the risk of arsenic volatilization and meets the environmental protection requirements for hazardous waste treatment.

[0024] As a technical optimization of this utility model, the drive mechanism includes a drive motor 8, the output end of the drive motor 8 is fixedly connected to a second sprocket 9, the front ends of the two rotating shafts 4 extend to the outside of the unloading hopper 1 and are fixedly connected to meshing gears 6, and the outer wall of one of the rotating shafts 4 is fixedly connected to a first sprocket 7, and the first sprocket 7 and the second sprocket 9 are connected by chain drive.

[0025] In this embodiment: the drive motor 8 is started, the drive motor 8 drives the second sprocket 9 to rotate, and then drives the first sprocket 7 to rotate through the chain. The first sprocket 7 further drives one of the rotating shafts 4 to rotate, and then drives the other rotating shaft 4 to rotate synchronously in the opposite direction through the gear 6, thereby driving the crushing rod 5 to rotate to crush the arsenic sulfide slag.

[0026] As a technical optimization of this utility model, the outer walls of the unloading hopper 1 and the receiving box 2 are fixedly connected with a protective cover 10 located outside the chain.

[0027] In this embodiment, the protective cover 10 is provided to protect the transmission components and prevent operators from being injured by machinery.

[0028] As a technical optimization of this utility model, the receiving box 2 is equipped with a conveyor belt 11.

[0029] In this embodiment, the conveyor belt 11 facilitates the discharge of the crushed arsenic sulfide slag from the receiving box 2.

[0030] As a technical optimization of this utility model, the drive motor 8 is an explosion-proof motor with an IP55 protection rating.

[0031] In this embodiment: arsenic-containing dust or volatile harmful gases (such as arsine) may be generated during the crushing of arsenic sulfide slag, posing an explosion risk to ordinary motors. Explosion-proof motors, through their sealed structure and special design, prevent electrical sparks from igniting explosive environments, ensuring safe operation under high-risk conditions.

[0032] As a technical optimization of this utility model, a controller is provided on the outer wall of the unloading hopper 1, and the drive motor 8 and the conveyor belt 11 are both electrically connected to the controller.

[0033] In this embodiment, the controller facilitates the normal operation of the drive motor 8 and the conveyor belt 11.

[0034] The working principle and usage process of this utility model are as follows: During use, the drive motor 8 and conveyor belt 11 are started. The drive motor 8 drives the second sprocket 9 to rotate, which in turn drives the first sprocket 7 to rotate via a chain. The first sprocket 7 further drives one of the rotating shafts 4 to rotate, which in turn drives the other rotating shaft 4 to rotate synchronously in the opposite direction via a gear 6. This causes the crushing rod 5 to rotate, pouring the arsenic sulfide slag into the discharge hopper 1. The crushing rod 5 and the blocking rod 3 work together to crush the material. The crushed arsenic sulfide slag is discharged through the outlet. The staggered and inclined blocking rods 3 and the rotating crushing rod 5 form a shearing and squeezing effect, improving the crushing efficiency of the arsenic sulfide slag and preventing material adhesion or blockage. The fixed distribution of the blocking rods 3 combined with the dynamic rotation of the crushing rod 5 enhances the uniformity of crushing and reduces equipment wear. The semi-enclosed design reduces the risk of arsenic volatilization and meets the environmental protection requirements for hazardous waste treatment.

[0035] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A harmless drying and unloading crushing device for arsenic sulfide slag, comprising a discharge hopper (1) and a receiving box (2) with a discharge port at one end, characterized in that: The unloading hopper (1) is equipped with a crushing mechanism. The crushing mechanism includes multiple material blocking rods (3) evenly distributed on the left and right sides of the inner wall of the unloading hopper (1), two rotating shafts (4) rotatably connected to the front and rear sides of the inner wall of the unloading hopper (1), and multiple sets of crushing rods (5) fixedly connected to the outer wall of the rotating shafts (4). The multiple material blocking rods (3) and the multiple crushing rods (5) are staggered. The material blocking rods (3) and the crushing rods (5) are both inclined. The outer wall of the unloading hopper (1) is provided with a driving mechanism.

2. The arsenic sulfide slag harmless drying treatment unloading and crushing device according to claim 1, characterized in that: The driving mechanism includes a drive motor (8), the output end of which is fixedly connected to a second sprocket (9). The front ends of the two rotating shafts (4) extend to the outside of the unloading hopper (1) and are fixedly connected to meshing gears (6). The outer wall of one of the rotating shafts (4) is fixedly connected to a first sprocket (7), and the first sprocket (7) and the second sprocket (9) are connected by chain drive.

3. The arsenic sulfide slag harmless drying treatment unloading and crushing device according to claim 2, characterized in that: The outer walls of the unloading hopper (1) and the receiving box (2) are fixedly connected to a protective cover (10) located outside the chain.

4. The arsenic sulfide slag harmless drying treatment unloading and crushing device according to claim 2, characterized in that: The receiving box (2) is equipped with a conveyor belt (11).

5. The arsenic sulfide slag harmless drying treatment unloading and crushing device according to claim 2, characterized in that: The drive motor (8) is an explosion-proof motor with an IP55 protection rating.

6. The arsenic sulfide slag harmless drying treatment unloading and crushing device according to claim 4, characterized in that: The outer wall of the unloading hopper (1) is equipped with a controller, and the drive motor (8) and the conveyor belt (11) are both electrically connected to the controller.