A vision inspection robot

Abstract

The utility model relates to detection robot technical field, concretely is a kind of visual detection robot, including base, electric control cabinet, U-shaped fixing frame, U-shaped sliding frame, first visual component mounting plate, first visual component, sliding table mounting plate, first electric sliding table, second visual component, universal wheel, second electric sliding table, third visual component, extension mounting plate a, extension installation area, locking bolt, sliding frame sliding slot, sliding block slot, bolt slot and sliding block;The utility model structure is ingenious, can be directly used according to the quick flexible adjustment of assembly line width and height without large-scale reconstruction to assembly line, significantly reduce the upgrading cost and production downtime of enterprise, provide efficient, economic and strong adaptability solution for the intelligent upgrading of traditional assembly line, help to improve enterprise production efficiency and product quality control level.

Description

Technical Field

[0001] This utility model relates to the field of inspection robot technology, specifically a vision inspection robot. Background Technology

[0002] In traditional assembly line production, the inspection of product labels or product appearance usually relies on manual visual inspection. Manual inspection is not only inefficient and prone to fatigue and missed inspections, but with the development of technology, visual inspection robots have emerged. These robots use machine vision to convert the captured target into image signals, which are then transmitted to a dedicated image processing system. Based on pixel distribution and information such as brightness and color, the signals are converted into digital signals. The image system performs various calculations on these signals to extract the target's features, and then makes judgments based on the results. However, most existing visual inspection robots are customized according to specific needs, and usually require large-scale modifications to the assembly line to integrate the inspection functions. This not only results in high costs but also increases the company's upgrade costs and production downtime, thus presenting certain shortcomings. Summary of the Invention

[0003] The purpose of this invention is to provide a visual inspection robot to solve the aforementioned technical problems.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A visual inspection robot, comprising an electrical control cabinet, the upper part of which is a control display area, equipped with a touch screen, setting buttons and an integrated circuit, and the lower part is a circuit power supply area, equipped with a relay and a voltage regulator; a second electric slide is vertically mounted on the outer wall of the back panel of the electrical control cabinet, and a third vision component is mounted on the sliding end of the second electric slide; a U-shaped fixing frame is mounted on the top of the electrical control cabinet, and sliding frame grooves are formed on the two parallel columns of the U-shaped fixing frame, in which a U-shaped sliding frame is slidably mounted; a slide mounting plate is vertically fixedly connected to one side of the U-shaped sliding frame, and a first electric slide is vertically fixedly mounted on one side of the slide mounting plate, with a second vision component mounted on the sliding end of the first electric slide; a first vision component mounting plate is installed between the two parallel columns of the U-shaped fixing frame, and a third vision component is mounted on the bottom surface of the first vision component mounting plate. The first vision component; both the two parallel columns of the U-shaped fixed frame and the two parallel columns of the U-shaped sliding frame have slider grooves on their sides, and sliders are fixedly connected to both ends of the mounting plate of the first vision component. The sliders have threaded through holes and are slidably positioned within the slider grooves. The sliders are locked in place by locking bolts engaging with bolt grooves. An extension mounting plate is fixedly mounted on the sliding end of the second electric slide. The third vision component is mounted on one end of the extension mounting plate, and an extension mounting area is provided at the other end of the extension mounting plate. The first, second, and third vision components have identical structures, each consisting of a vision camera, auxiliary lighting, and a protective frame. The protective frame is located outside the vision camera, and the vision camera is electrically connected to the circuit board inside the electrical control cabinet via wires. A base is mounted at the bottom of the electrical control cabinet, and casters are installed at the four corners of the base.

[0005] Preferably, the U-shaped fixing frame has a notch on the column with the slider groove for installing the slider into the slider groove.

[0006] Preferably, the first vision component, the first electric slide, the second vision component, the second electric slide, and the third vision component are all electrically connected to the circuit board inside the electrical control cabinet via wires, and the wires of the first vision component, the first electric slide, and the second vision component are reserved with sufficient length to ensure normal adjustment of the first vision component and the second vision component.

[0007] Preferably, the extended mounting area is used to install push rods, spray guns, or other equipment for detecting defective products being pushed out or marked.

[0008] Preferably, the U-shaped sliding frame and the U-shaped fixed frame are slidably connected by a sliding frame groove, and the U-shaped sliding frame can move along the sliding frame groove to the outside of the U-shaped fixed frame, which facilitates the transportation of the device.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0010] This invention features an ingenious structure, comprising a U-shaped fixed frame, a U-shaped sliding frame, and multiple sets of vision components. It can be quickly and flexibly adjusted according to the width and height of the production line, allowing for direct use without large-scale modifications to the production line. This significantly reduces upgrade costs and production downtime for enterprises. Furthermore, through the collaborative operation of multiple vision components and a precise sliding table adjustment mechanism, it effectively improves the accuracy and efficiency of product label or appearance inspection. This provides an efficient, economical, and highly adaptable solution for the intelligent upgrading of traditional production lines, helping to improve enterprise production efficiency and product quality control. Attached Figure Description

[0011] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0012] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0013] Figure 3 This is an assembly diagram of the U-shaped fixing frame and the U-shaped sliding frame of this utility model;

[0014] Figure 4 This is a schematic diagram of the three-dimensional structure of the U-shaped fixing bracket after it is pulled out.

[0015] In the diagram: 1. Base; 2. Electrical control cabinet; 3. U-shaped fixed frame; 4. U-shaped sliding frame; 5. First vision component mounting plate; 6. First vision component; 7. Slide table mounting plate; 8. First electric slide table; 9. Second vision component; 10. Casters; 11. Second electric slide table; 12. Third vision component; 13. Extension mounting plate; 13a. Extension mounting area; 14. Locking bolt; 31. Slide table groove; 32. Slider groove; 33. Bolt groove; 5a. Slider. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1 to 4This utility model provides a technical solution: a visual inspection robot, including an electrical control cabinet 2. The upper part of the electrical control cabinet 2 is a control display area, equipped with a touch screen, setting buttons and integrated circuits. The lower part is a circuit power supply area, equipped with relays and voltage regulators. A second electric slide 11 is vertically installed on the outer wall of the back panel of the electrical control cabinet 2. A third vision component 12 is installed on the sliding end of the second electric slide 11. A U-shaped fixing frame 3 is installed on the top of the electrical control cabinet 2. A sliding frame groove 31 is opened on the two parallel columns of the U-shaped fixing frame 3. A U-shaped sliding frame 4 is slidably installed in the sliding frame groove 31. A slide mounting plate 7 is vertically fixed to one side of the U-shaped sliding frame 4. A first electric slide 8 is vertically fixed to one side of the slide mounting plate 7. A second vision component 9 is installed on the sliding end of the first electric slide 8. A first vision component mounting plate 5 is installed between the two parallel columns of the U-shaped fixing frame 3. A first vision component 6 is installed on the bottom surface of the first vision component mounting plate 5. Sliding grooves 32 are provided on the side of the two parallel columns of the fixed frame 3 and the side of the two parallel columns of the sliding frame 4. Sliding blocks 5a are fixedly connected to both ends of the first vision component mounting plate 5. Threaded through holes are provided on the sliding blocks 5a. The sliding blocks 5a are slidably disposed in the sliding grooves 32. The sliding blocks 5a are locked by locking bolts 14 and bolt grooves 33. An extension mounting plate 13 is fixedly installed on the sliding end of the second electric slide table 11. The third vision component 12 is installed at one end of the extension mounting plate 13. An extension mounting area 13a is provided at the other end of the extension mounting plate 13. The first vision component 6, the second vision component 9, and the third vision component 12 have identical structures, all consisting of a vision camera, auxiliary lighting, and a protective frame. The protective frame is located outside the vision camera. The vision camera is electrically connected to the circuit board inside the electrical control cabinet 2 via wires. A base 1 is installed at the bottom of the electrical control cabinet 2. Universal wheels 10 are installed at the four corners of the bottom of the base 1.

[0018] Furthermore, the U-shaped fixing bracket 3 has a notch on the column with the slider groove 32 for the slider 5a to be installed into the slider groove 32.

[0019] Furthermore, the first vision component 6, the first electric slide 8, the second vision component 9, the second electric slide 11, and the third vision component 12 are all electrically connected to the circuit board inside the control cabinet 2 via wires, and the wires of the first vision component 6, the first electric slide 8, and the second vision component 9 are reserved with sufficient length to ensure the normal adjustment of the first vision component 6 and the second vision component 9.

[0020] Furthermore, the extended installation area 13a is used to install push rods, spray guns, and other equipment used to detect defective products being pushed out or marked.

[0021] Furthermore, the U-shaped sliding frame 4 and the U-shaped fixed frame 3 are slidably connected by the sliding frame groove 31. The U-shaped sliding frame 4 can move along the sliding frame groove 31 to the outside of the U-shaped fixed frame 3, which facilitates the transportation of the device.

[0022] The working process of this utility model is as follows:

[0023] like Figure 1 - Figure 4 As shown, this device is mainly used for the intelligent upgrading and transformation of traditional production lines. During use, the device is first flexibly adjusted according to the width and height of the production line. Pulling outwards the U-shaped sliding frame 4 adjusts the horizontal position of the second vision component 9. By controlling the operation of the second electric slide 11, the vertical height of the third vision component 12 can be adjusted. Simultaneously, in conjunction with the adjustment function of the first electric slide 8, the second and third vision components 9 and 12 are ensured to be at the optimal shooting distance, improving the accuracy of visual inspection. For the first vision component 6, its position on the U-shaped fixing frame 3 can be changed by sliding the first vision component mounting plate 5. Depending on the product, it can be inspected from above.

[0024] The second electric slide 11 is activated, which drives the extended mounting plate 13 and the third vision component 12 mounted on it to move vertically, enabling the third vision component 12 to accurately focus on the label position on the product surface. At the same time, the extended mounting area 13a can be equipped with push rods, spray guns and other equipment according to actual inspection needs. When a defective product is detected, the control program issues a command to drive the corresponding equipment to move, push the defective product out of the production line or mark it for subsequent processing. The automatic control program is existing technology and will not be described in detail.

[0025] The electrical control cabinet 2 serves as the control center of the entire device. Its upper touchscreen display provides operators with an intuitive interface for setting detection parameters and starting / stopping the detection program. Setting buttons enable quick functions such as taking photos and recording videos. The integrated circuit is responsible for high-speed processing and analysis of the image data transmitted from the vision components, determining whether the product labels meet requirements, and providing timely feedback. The lower power supply area uses relays, voltage regulators, and other components to ensure stable and reliable operation of the integrated circuit and other electrical components, preventing equipment failures due to voltage fluctuations.

[0026] All vision components are equipped with auxiliary lighting, providing ample illumination for the vision camera in low-light environments. This ensures the camera can clearly capture images of labels on product surfaces, thereby improving inspection accuracy. The protective frame effectively protects the vision camera from external impacts and other damage, extending the equipment's lifespan.

[0027] This device can be quickly adjusted according to the width and height of the production line, and can be used directly with the production line without the need for large-scale modification of the production line, which greatly reduces the upgrade cost for enterprises and improves production efficiency and the accuracy of product quality inspection.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A visual inspection robot, characterized in that: The device includes an electrical control cabinet (2), on which a second electric slide (11) is vertically mounted on the outer wall of the back panel. A third vision component (12) is mounted on the sliding end of the second electric slide (11). A U-shaped fixing frame (3) is mounted on the top of the electrical control cabinet (2). A sliding frame groove (31) is provided on the two parallel columns of the U-shaped fixing frame (3). A U-shaped sliding frame (4) is slidably mounted in the sliding frame groove (31). A slide mounting plate (7) is vertically fixed to one side of the U-shaped sliding frame (4). A first electric slide (8) is vertically fixed to one side of the slide mounting plate (7). A second vision component (9) is mounted on the sliding end of the first electric slide (8). A first vision component mounting plate (5) is installed between the two parallel columns of the U-shaped fixing frame (3). A first vision component (6) is mounted on the bottom surface of the first vision component mounting plate (5).

2. The visual inspection robot according to claim 1, characterized in that: The U-shaped fixed frame (3) has a slider groove (32) on one side of the two parallel columns that are close to each other, and the U-shaped sliding frame (4) has a slider groove (32) on one side of the two parallel columns that are close to each other. The first visual component mounting plate (5) has sliders (5a) fixedly connected to both ends, and the sliders (5a) are slidably disposed in the slider groove (32).

3. The visual inspection robot according to claim 2, characterized in that: It also includes a locking bolt (14), the slider (5a) has a threaded through hole, the slider (5a) is slidably disposed in the bolt groove (33), and the locking bolt (14) is threadedly installed in the threaded through hole of the slider (5a).

4. The visual inspection robot according to claim 1, characterized in that: The bottom of the electrical control cabinet (2) is equipped with a base (1), and casters (10) are installed at the four corners of the bottom of the base (1).

5. The visual inspection robot according to claim 1, characterized in that: An extended mounting plate (13) is fixedly installed on the sliding end of the second electric slide (11). The third vision component (12) is installed at one end of the extended mounting plate (13), and an extended mounting area (13a) is provided at the other end of the extended mounting plate (13).

6. The visual inspection robot according to claim 1, characterized in that: The first vision component (6), the second vision component (9) and the third vision component (12) have the same structure. They are all composed of a vision camera, an auxiliary lighting lamp and a protective frame. The protective frame is set outside the vision camera. The vision camera is electrically connected to the circuit board inside the electrical control cabinet (2) through a wire.

Images