Anti-toppling turbine shaft friction welding tool
Patent Information
- Application Number
- CN202521858685.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0004]本实用新型的目的在于提供一种防倾倒的涡轮轴摩擦焊工具,解决了传统的摩擦焊接工具在面对部分特殊涡轮时,涡轮不可避免地发生倾倒,对焊接过程造成安全风险,亦会造成质量问题
[0010]本实用新型的防倾倒的涡轮轴摩擦焊工具,所述下盖用于将夹具固定在焊接位置,所述上盖和所述定位圈用于对所述限位组件提供限位作用,所述固定螺栓用于对所述下盖,所述上盖和所述定位圈提供固定作用,在使用时,将涡轮轴放在所述上盖和所述定位圈的中间,转动所述手柄,同时带动所述转动盘转动,通过所述限位槽对所述连接芯轴进行控制,带动所述滑块沿着所述滑槽移动,以达到对涡轮轴进行固定的目的,解决了传统的摩擦焊接工具在面对部分特殊涡轮时,涡轮不可避免地发生倾倒,对焊接过程造成安全风险,亦会造成质量问题。
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Figure CN224688143U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fixture technology, and in particular to a friction welding tool for an anti-tipping turbine shaft. Background Technology
[0002] The turbine shaft is a key component in the turbocharger. Since the turbine and the welding shaft are made of different materials and the turbine shaft has a complex structure, it is not convenient to directly process it as a whole. Therefore, friction welding is used to connect the two.
[0003] When traditional friction welding tools are used with certain special turbines, the turbines inevitably tip over, posing safety risks to the welding process and causing quality problems. Summary of the Invention
[0004] The purpose of this invention is to provide an anti-tipping friction welding tool for turbine shafts, which solves the problem that traditional friction welding tools inevitably cause the turbine to tip over when facing certain special turbines, posing a safety risk to the welding process and causing quality problems.
[0005] To achieve the above objectives, this utility model provides an anti-tipping friction welding tool for turbine shafts, including a positioning assembly and a limiting assembly. The positioning assembly includes a lower cover, an upper cover, a positioning ring, and fixing bolts. The upper cover is connected to the lower cover and located outside the lower cover. The positioning ring is connected to the upper cover and located outside the upper cover. There are multiple fixing bolts, each threadedly connected to the lower cover and passing through the lower cover, the upper cover, and the positioning ring. The limiting assembly is located between the lower cover and the upper cover.
[0006] The positioning component further includes multiple cylindrical pins, each of which is connected to the upper cover and passes through the upper cover and the positioning ring.
[0007] The limiting component includes a rotating disk and a handle. The rotating disk is rotatably connected to the lower cover and is located between the lower cover and the upper cover. The handle is detachably connected to the rotating disk and is located on the side of the rotating disk.
[0008] The limiting component further includes a slider and a connecting spindle. The slider is slidably connected to the upper cover and located between the upper cover and the positioning ring. The connecting spindle is detachably connected to the slider and passes through the slider and the rotating disk.
[0009] The upper cover has a sliding groove on its surface and a fixing groove on its surface. The turntable has a limiting groove on its surface and a swing groove on its surface.
[0010] This utility model discloses an anti-tipping friction welding tool for turbine shafts. The lower cover is used to fix the clamp in the welding position, the upper cover and the positioning ring are used to limit the limiting component, and the fixing bolt is used to fix the lower cover, the upper cover and the positioning ring. In use, the turbine shaft is placed between the upper cover and the positioning ring, and the handle is rotated, which simultaneously drives the rotating disk to rotate. The connecting mandrel is controlled by the limiting groove, which drives the slider to move along the groove to achieve the purpose of fixing the turbine shaft. This solves the problem that traditional friction welding tools inevitably cause the turbine to tip over when facing certain special turbines, which poses a safety risk to the welding process and also causes quality problems. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0012] Figure 1 This is a schematic diagram of the overall structure of the anti-tipping turbine shaft friction welding tool according to the first embodiment of this utility model.
[0013] Figure 2 This is an exploded structural diagram of the positioning component of the first embodiment of this utility model.
[0014] Figure 3 This is a schematic diagram of the limiting component of the first embodiment of this utility model.
[0015] In the diagram: 101-lower cover, 102-upper cover, 103-positioning ring, 104-fixing bolt, 105-cylindrical pin, 106-rotating disk, 107-handle, 108-slider, 109-connecting spindle, 110-slide groove, 111-fixing groove, 112-limiting groove, 113-swing groove. Detailed Implementation
[0016] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0017] The first embodiment of this application is as follows: Please see Figures 1 to 3 ,in, Figure 1 This is a schematic diagram of the overall structure of the anti-tipping turbine shaft friction welding tool according to the first embodiment of this utility model. Figure 2 This is an exploded structural diagram of the positioning component according to the first embodiment of this utility model. Figure 3This is a schematic diagram of the limiting component of the first embodiment of the present invention. The present invention provides a turbine shaft friction welding tool to prevent tipping, including a positioning component and a limiting component. The positioning component includes a lower cover 101, an upper cover 102, a positioning ring 103, a fixing bolt 104, and a cylindrical pin 105. The limiting component includes a rotating disk 106, a handle 107, a slider 108, and a connecting mandrel 109. The aforementioned solution solves the problem that when traditional friction welding tools are used with certain special turbines, the turbine inevitably tipps over, posing a safety risk to the welding process and causing quality problems.
[0018] In this specific embodiment, the upper cover 102 is connected to the lower cover 101 and located outside the lower cover 101. The positioning ring 103 is connected to the upper cover 102 and located outside the upper cover 102. Multiple fixing bolts 104 are threadedly connected to the lower cover 101 and pass through the lower cover 101, the upper cover 102, and the positioning ring 103. The limiting assembly is located between the lower cover 101 and the upper cover 102. The lower cover 101 is used to fix the clamp in the welding position. The upper cover 102 and the positioning ring 103 are used to limit the positioning component. The fixing bolt 104 is used to fix the lower cover 101, the upper cover 102 and the positioning ring 103. In use, the turbine shaft is placed between the upper cover 102 and the positioning ring 103. The handle 107 is rotated, which drives the rotating disk 106 to rotate. The connecting spindle 109 is controlled by the limiting groove 112, which drives the slider 108 to move along the slide groove 110 to achieve the purpose of fixing the turbine shaft.
[0019] The cylindrical pins 105 are multiple, and each cylindrical pin 105 is connected to the upper cover 102 and passes through the upper cover 102 and the positioning ring 103 respectively. The cylindrical pins 105 are used to limit the positioning ring 103 and the upper cover 102.
[0020] Secondly, the rotating disk 106 is rotatably connected to the lower cover 101 and is located between the lower cover 101 and the upper cover 102. The handle 107 is detachably connected to the rotating disk 106 and is located on the side of the rotating disk 106. The rotating disk 106 is used to control the connecting spindle 109. By rotating the handle 107, the rotating disk 106 can be easily controlled.
[0021] Furthermore, the slider 108 is slidably connected to the upper cover 102 and located between the upper cover 102 and the positioning ring 103. The connecting spindle 109 is detachably connected to the slider 108 and passes through the slider 108 and the rotating disk 106. The slider 108 cooperates with the fixing groove 111 to fix the fixed turbine shaft. The connecting spindle 109 cooperates with the limiting groove 112 to control the slider 108.
[0022] Finally, the surface of the upper cover 102 is provided with a sliding groove 110, the surface of the upper cover 102 is also provided with a fixing groove 111, the surface of the turntable is provided with a limiting groove 112, and the surface of the lower cover 101 is provided with a swing groove 113. The sliding groove 110 cooperates with the slider 108 to fix the turbine shaft, the fixing groove 111 is used to initially fix the turbine shaft, the limiting groove 112 cooperates with the connecting spindle 109 to control the slider 108, and the swing groove 113 is used to accommodate the handle 107.
[0023] Using the anti-tipping turbine shaft friction welding tool of this embodiment, the lower cover 101 is used to fix the clamp in the welding position, the upper cover 102 and the positioning ring 103 are used to provide a limiting function for the limiting component, and the fixing bolt 104 is used to fix the lower cover 101, the upper cover 102 and the positioning ring 103. In use, the turbine shaft is placed between the upper cover 102 and the positioning ring 103, and the handle 107 is rotated, which at the same time drives the rotating disk 106 to rotate. The connecting mandrel 109 is controlled by the limiting groove 112, which drives the slider 108 to move along the sliding groove 110 to achieve the purpose of fixing the turbine shaft. This solves the problem that when traditional friction welding tools are used with certain special turbines, the turbine will inevitably tip over, which will cause safety risks to the welding process and also cause quality problems.
[0024] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.