Wire high-assembly bench
Patent Information
- Application Number
- CN202521839798.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-08-28
AI Technical Summary
[0002]传统线材运输台架基本都是单一功能,汇拢机构和挡料机构会采用两套台架交错以实现连续两个工位的功能,本身存在空间利用率低和对接难度大等问题,成本高、运行效率低,检修成本高也是一直以来的痛点
本实用新型提供的一种线材高集合度台架,
Smart Images

Figure CN224715860U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a test stand, and more particularly to a high-coupling test stand for wires, belonging to the field of electrical engineering technology. Background Technology
[0002] Traditional wire transport platforms are mostly single-function. The converging mechanism and the material blocking mechanism use two sets of platforms interleaved to achieve the function of two consecutive workstations. This inherently has problems such as low space utilization and difficulty in docking. High cost, low operating efficiency, and high maintenance cost have always been pain points.
[0003] Therefore, a high-aggregation stand specifically for wires is needed to improve upon the above-mentioned shortcomings. Utility Model Content
[0004] The main purpose of this utility model is to provide a high-aggregation frame for wires.
[0005] The objective of this utility model can be achieved by adopting the following technical solution: A high-aggregation wire rack includes a rack body for placing wires, a receiving ramp installed at one end of the rack body, and support legs symmetrically installed at the bottom of the rack body and the receiving ramp. A collection platform is installed on the main body of the frame, and the collection platform is connected to the receiving ramp. A converging cylinder is installed on one side of the main body of the platform, and a converging baffle is installed at the output end of the converging cylinder. A material-blocking cylinder is installed on the other side of the main frame body inside the support leg. A piston rod is installed at the output end of the material-blocking cylinder, and a material-blocking baffle is oscillating at the outer end of the piston rod.
[0006] Preferably, the baffle plate has a synchronous shaft at its center, and a rigid coupling is installed at the outer end of the synchronous shaft. The main body of the frame is connected by at least one set of synchronous shafts and rigid couplings.
[0007] Preferably, the converging cylinder is fixed to the outside of the receiving slope by a cylinder fixing component, and the converging cylinder pushes the converging baffle to move and connect along the outside of the receiving slope.
[0008] Preferably, the receiving ramp is an inclined structure, the converging platform is a parallel structure, and the converging platform and the receiving ramp are spliced together.
[0009] Preferably, the outer end of the piston rod is pushed to connect with the lower end of the baffle.
[0010] The beneficial technical effects of this utility model are as follows: This utility model provides a high-aggregation wire support frame. 1) Place the wire on the receiving ramp and temporarily store a whole layer of wire according to the set number of wires. After the set number of wires is reached, the solenoid valve controls the material blocking cylinder to extend and drive the material blocking baffle to rotate and descend, releasing the whole layer of wire. The wire rolls to the gathering platform under the action of gravity. When the sensor at the end of the gathering platform detects that there is material, the gathering cylinder pushes the gathering baffle to gather the whole row of wire. 2) At the same time, the material-blocking cylinder retracts and the material-blocking baffle rotates and rises, continuing to temporarily store the wire required for the next layer on the receiving slope. When the entire row of wires on the gathering platform is removed, the gathering cylinder drives the gathering baffle to reset. The two sides of the main body of the frame are respectively equipped with object-driven material-blocking cylinders and gathering cylinders. This application uses cylinders as power to reduce the overall weight, eliminate the need for motor selection, and reduce design difficulty. 3) The original two workstations are integrated into one rack, reducing the space occupation, increasing space utilization, and lowering equipment manufacturing costs; 4) This application eliminates the spatial position error of the original two workstations during installation and operation, making the equipment operation more stable and the use and maintenance simpler; 5) The material blocking cylinder pushes the material blocking plate to swing. During the swing, the synchronous shaft and rigid coupling connected to the material blocking plate rotate. The synchronous shaft and rigid coupling are linked and synchronized with at least one set of equipment wire rod frames to achieve one-drive-multiple linkage, realize low energy consumption and more stable function. Connecting multiple material blocking mechanisms improves the synchronization of equipment operation and increases equipment stability. Attached Figure Description
[0011] Figure 1 This is a simplified diagram of a high-aggregation stand for a single wire, according to a preferred embodiment of the high-aggregation stand for wires of the present invention. Figure 2 This is a schematic diagram illustrating the use of multiple high-coefficient wires connected in series according to a preferred embodiment of a high-coefficient wire support frame of the present invention.
[0012] In the diagram: 1. Main frame; 101. Support leg; 2. Aggregator platform; 3. Material-stopping cylinder; 301. Piston rod; 4. Converging baffle; 5. Material baffle; 6. Converging cylinder; 601. Cylinder fixing component; 7. Material receiving ramp; 8. Synchronous shaft; 9. Rigid coupling. Detailed Implementation
[0013] To enable those skilled in the art to understand the technical solution of this utility model more clearly, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of this utility model is not limited thereto.
[0014] Example 1 like Figure 1 and Figure 2 As shown, this embodiment provides a high-aggregation wire rack, including a rack body 1 for placing wires, a receiving ramp 7 installed at one end of the rack body 1, and support legs 101 symmetrically installed at the bottom of the rack body 1 and the receiving ramp 7. A collection platform 2 is installed on the main body 1 of the platform, and the collection platform 2 is connected to the receiving ramp 7. A converging cylinder 6 is installed on one side of the main body 1 of the platform, and a converging baffle 4 is installed at the output end of the converging cylinder 6. A material-blocking cylinder 3 is installed on the other side of the frame body 1 inside the support leg 101. A piston rod 301 is installed at the output end of the material-blocking cylinder 3. A material-blocking baffle 5 is swung at the outer end of the piston rod 301. like Figure 1 and Figure 2 As shown, when the material arrives at the front end, the wire is placed on the receiving ramp 7 and a whole layer of wire is temporarily stored according to the set number of wires. After the set number of wires is reached, the solenoid valve controls the material blocking cylinder 3 to extend, which drives the lower end of the material blocking baffle 5 to rotate around the synchronous shaft 8. When the baffle 5 is lowered below the receiving ramp 7, it loses its blocking effect on the wire. The receiving ramp 7 releases the entire layer of wire, which rolls under gravity. When it passes the gathering baffle 4, which is a movable mechanism, the wire presses the gathering baffle 4 below the lower gathering platform 2 and continues to roll forward to the end of the gathering platform 2. After the wire passes, the gathering baffle 4 resets under the gravity of the counterweight. When the sensor at the end of the gathering platform 2 detects material, the gathering cylinder 6 pushes the gathering baffle 4 to gather the entire row of wire. At this time, the converging baffle 4 cannot rotate due to the restriction of the rear hard limit, that is, the converging baffle 4 can only rotate within the angle between vertical and counterclockwise as shown in the figure, when it is pressed down to be lower than the converging platform 2. At the same time, the material blocking cylinder 3 retracts, and the material blocking baffle 5 rotates and rises, continuing to temporarily store the wire required for the next layer on the receiving ramp 7. When the entire row of wires on the gathering platform 2 is removed, the gathering cylinder 6 drives the gathering baffle 4 to reset. The two sides of the main body 1 of the frame are respectively equipped with the object-driven material blocking cylinder 3 and the gathering cylinder 6. This application uses cylinders as power to reduce the overall weight, eliminates the need for motor selection, and reduces design difficulty. After the reset is completed, the solenoid valve controls the material blocking cylinder 3 to extend, and the material blocking baffle 5 rotates and descends to gather the next layer, realizing the integration of the original two workstations into one frame, reducing site occupation, increasing space utilization, and lowering equipment manufacturing costs. This application eliminates the spatial position error of the original two workstations for installation and operation, making the equipment operation more stable and the use and maintenance simpler. Using a synchronous shaft 8 and a rigid coupling 9 to connect multiple material stopping mechanisms improves the synchronization of the equipment during operation and increases the stability of the equipment.
[0015] Example 2 The following section provides a further description of the scheme in Example 1, focusing on its specific working method. See the description below for details: like Figure 1 and Figure 2 As shown, in a preferred embodiment, based on the above method, the baffle 5 is further provided with a synchronous shaft 8 at its axis, and a rigid coupling 9 is installed at the outer end of the synchronous shaft 8. The main body of the frame 1 is connected by at least one set of synchronous shafts 8 and rigid couplings 9. like Figure 2 As shown, the material blocking cylinder 3 pushes the material blocking baffle 5 to swing. During the swing, the synchronous shaft 8 and rigid coupling 9 connected to the material blocking baffle 5 rotate. The synchronous shaft 8 and rigid coupling 9 are linked and synchronized with at least one set of equipment wire racks to achieve one-drive multi-linkage, resulting in low energy consumption and more stable function.
[0016] Example 3 The solutions in Embodiments 1 and 2 will be further described below with reference to their specific working methods. like Figure 1 and Figure 2 As shown, in a preferred embodiment, based on the above method, the main body 1 of the platform is further provided with a gathering baffle 4 and a material blocking baffle 5 on both sides. The material blocking baffle 5 is a material guiding structure, and the gathering baffle 4 is a gathering structure, so that material guiding and gathering are integrated into one, making the function more comprehensive and the operation simpler.
[0017] The above description is only a further embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope disclosed by the present utility model, based on the technical solution and concept of the present utility model, shall fall within the protection scope of the present utility model.
Claims
1. A wire high-aggregation stand, comprising a stand body (1) for placing wires, wherein a receiving ramp (7) is installed at one end of the stand body (1), and support legs (101) are symmetrically installed at the bottom of the stand body (1) and the receiving ramp (7). Its features are: A gathering platform (2) is installed on the main body (1) of the platform, and the gathering platform (2) is connected to the receiving ramp (7). A converging cylinder (6) is installed on one side of the main body (1) of the platform, and a converging baffle (4) is installed at the output end of the converging cylinder (6). A material-blocking cylinder (3) is installed on the other side of the frame body (1) inside the support leg (101). A piston rod (301) is installed at the output end of the material-blocking cylinder (3). A material-blocking baffle (5) is swung at the outer end of the piston rod (301).
2. The high-cohesion wire support frame according to claim 1, characterized in that: The baffle (5) has a synchronous shaft (8) at its center, and a rigid coupling (9) is installed at the outer end of the synchronous shaft (8). The main body (1) of the frame is connected by at least one set of synchronous shafts (8) and rigid couplings (9).
3. The high-cohesion wire support frame according to claim 1, characterized in that: The converging cylinder (6) is fixed to the outside of the receiving slope (7) by the cylinder fixing part (601), and the converging cylinder (6) pushes the converging baffle (4) to move and connect along the outside of the receiving slope (7).
4. The high-cohesion wire support frame according to claim 3, characterized in that: The receiving ramp (7) is an inclined structure, the gathering platform (2) is a parallel structure, and the gathering platform (2) and the receiving ramp (7) are spliced together.
5. A high-cohesion wire support frame according to claim 1, characterized in that: The outer end of the piston rod (301) is pushed to connect with the lower end of the baffle plate (5).