Rebar cutting device for building construction
Patent Information
- Application Number
- CN202522229887.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种建筑施工用钢筋切割装置,旨在解决现有技术中,钢筋切割装置送料结构固定难适配不同直径钢筋、输送易偏移导致尺寸偏差,单向切割易产生断面倾斜难满足高精度要求,缺乏防护结构存在安全隐患且污染环境,夹持机构调节性差难稳夹钢筋、无旋转功能难实现多角度切割且加工效率低下的问题
1、本实用新型中,通过旋转组件的驱动电机带动主动齿轮传动,带动旋转环架及电动伸缩夹具旋转,配合电动切割刀具实现双向旋转切割,消除断面倾斜,四个电动伸缩夹具可伸缩调节夹持不同直径的钢筋,提高加工效率,固定座与旋转卡槽确保旋转稳定,整体结构提升切割精度与作业安全性。
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Figure CN224737186U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel bar cutting technology in construction, and in particular to a steel bar cutting device for construction. Background Technology
[0002] In the field of building construction, steel bars are core load-bearing components, and their processing precision directly affects the stability and safety of building structures.
[0003] Rebar cutting is a crucial step in the rebar processing procedure. Rebar cutting equipment is used to cut rebar into specific lengths and specifications according to construction requirements.
[0004] While existing rebar cutting devices can cut rebar, most have fixed feeding structures, making it difficult to flexibly adapt to rebars of different diameters. This can easily lead to feeding deviations and subsequent dimensional errors in the cut. Furthermore, the cutting process often employs a unidirectional cutting method, which can cause uneven stress on the rebar, resulting in cross-sectional tilting and failing to meet high-precision construction requirements. Some devices also lack effective protective structures, allowing debris to fly during cutting and pose safety hazards to operators. Accumulated debris can also pollute the working environment. In terms of clamping and rotation, traditional devices have poor clamping mechanism adjustability, making it difficult to stably clamp rebars of different diameters. The lack of rotation functionality also hinders multi-angle cutting, resulting in low processing efficiency. Therefore, a rebar cutting device for construction is proposed to address these problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a steel bar cutting device for building construction, which aims to solve the problems in the prior art, such as the difficulty in fixing the feeding structure to adapt to steel bars of different diameters, easy deviation in conveying leading to dimensional deviation, easy occurrence of cross-sectional tilting during unidirectional cutting making it difficult to meet high precision requirements, lack of protective structure posing safety hazards and polluting the environment, poor adjustability of the clamping mechanism making it difficult to stably clamp steel bars, lack of rotation function making it difficult to achieve multi-angle cutting and low processing efficiency.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a steel bar cutting device for building construction, including a frame, a feeding component is provided on one side of the upper surface of the frame, a cutting component is provided on the other side of the upper surface of the frame, a chip discharge guide groove is provided on the top of the frame near the cutting component, and a rotating component is provided on the upper surface of the frame between the feeding component and the cutting component. The rotating assembly includes a fixed base, the bottom end of which is fixedly connected to the top of the frame. A support base is fixedly connected to the outer wall of the fixed base, and a drive motor is fixedly connected to the top of the support base. A drive gear is fixedly connected to the output end of the drive motor. A rotating slot is formed on the inner wall of the fixed base. A rotating ring frame is movably connected to the inner side of the rotating slot. A driven tooth groove is formed on the outer side of the rotating ring frame. A mounting base is fixedly connected to the inner side of the rotating ring frame, and an electric telescopic clamp is fixedly connected to the inner side of the mounting base.
[0007] As a further description of the above technical solution: The upper surface of the fixed base has an installation groove through the inside of the rotating slot, wherein the inner wall size of the installation groove is larger than the outer diameter of the driving gear, and the driving gear meshes with the driven gear.
[0008] As a further description of the above technical solution: There are four mounting bases and four electric telescopic clamps. The four mounting bases are distributed at equal intervals in a ring along the inner wall of the rotating ring frame, and the four mounting bases and four electric telescopic clamps are arranged in a one-to-one correspondence.
[0009] As a further description of the above technical solution: The feeding assembly includes a mounting frame, the bottom end of which is fixedly connected to the top of the frame. A bidirectional threaded rod is rotatably connected to the inner side of the mounting frame. An adjusting handwheel is fixedly connected to the top end of the bidirectional threaded rod through the upper surface of the mounting frame. An adjusting slide is threadedly connected to the outer side of the bidirectional threaded rod.
[0010] As a further description of the above technical solution: The adjustable slide is provided in two parts, which are mirror images of each other along the central axis of the rotating slot. The two sides of the two adjustable slides are slidably connected to the inner wall of the mounting frame, and the outer surfaces of the two adjustable slides are fixedly connected to the feeding guide rollers.
[0011] As a further description of the above technical solution: The cutting assembly includes a protective box, the bottom of which is fixedly connected to the upper surface of the frame. An observation window is fixedly connected to the outer surface of the protective box. A laser meter is fixedly connected to the top of the inner wall of the protective box. A limit slide is fixedly connected to the inner wall of the protective box.
[0012] As a further description of the above technical solution: An adjusting slide block is slidably connected to the inner side of the limiting slide, and an electric lifting rod is fixedly connected to the top of the protective box.
[0013] As a further description of the above technical solution: The telescopic end of the electric lifting rod is fixedly connected to the upper surface of the adjusting slide, and an electric cutting tool is fixedly connected to the inner surface of the adjusting slide.
[0014] This utility model has the following beneficial effects: 1. In this utility model, the drive motor of the rotating component drives the active gear transmission, which drives the rotating ring frame and electric telescopic clamp to rotate. Together with the electric cutting tool, it realizes bidirectional rotational cutting, eliminates cross-sectional tilt, and the four electric telescopic clamps can be telescopically adjusted to clamp steel bars of different diameters, improving processing efficiency. The fixed seat and rotating slot ensure rotational stability. The overall structure improves cutting accuracy and operational safety.
[0015] 2. In this utility model, the spacing of the feeding guide rollers is adjusted by the handwheel and bidirectional threaded rod of the feeding component to adapt to steel bars of different diameters and achieve stable linear conveying. The laser meter of the cutting component accurately measures the length, the electric lifting rod drives the electric cutting tool to cut efficiently, the protective box prevents people from being injured by debris, the observation window facilitates monitoring, and the chip discharge guide groove collects debris. Overall, it ensures accurate cutting, safe operation, and a clean environment. Attached Figure Description
[0016] Figure 1 This is a three-dimensional schematic diagram of a steel bar cutting device for building construction proposed in this utility model. Figure 2 This is a schematic diagram of the overall cross-sectional structure of a steel bar cutting device for building construction proposed in this utility model. Figure 3 This utility model provides a schematic diagram of the feeding component and cutting component of a steel bar cutting device for building construction. Figure 4 This is a schematic diagram of a partially disassembled structure of the rotating component of a steel bar cutting device for building construction proposed in this utility model.
[0017] Legend: 1. Frame; 2. Feeding assembly; 21. Mounting bracket; 22. Bidirectional threaded rod; 23. Adjusting handwheel; 24. Adjusting slide; 25. Feeding guide roller; 3. Rotating assembly; 31. Fixed base; 32. Rotating slot; 33. Support base; 34. Drive motor; 35. Drive gear; 36. Rotating ring frame; 37. Driven gear groove; 38. Mounting base; 39. Electric telescopic clamp; 4. Cutting assembly; 41. Protective box; 42. Observation window; 43. Laser meter counter; 44. Limiting slide; 45. Adjusting slide; 46. Electric lifting rod; 47. Electric cutting tool; 5. Chip removal guide groove. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Reference Figures 1-3This utility model provides an embodiment of a steel bar cutting device for building construction, including a frame 1. A feeding assembly 2 is provided on one side of the upper surface of the frame 1 to achieve stable feeding of steel bars and ensure that the steel bars maintain a straight feed during processing. The feeding assembly 2 includes a mounting frame 21, the bottom end of which is fixedly connected to the top of the frame 1, so that the feeding assembly 2 and the frame 1 form a stable connection and ensure the stability of the overall structure. A bidirectional threaded rod 22 is rotatably connected to the inner side of the mounting frame 21. The rotation of the bidirectional threaded rod 22 can simultaneously drive two adjusting slides 24 to move in opposite directions. An adjusting handwheel 23 is fixedly connected to the top of the bidirectional threaded rod 22 through the upper surface of the mounting frame 21, which is convenient for the operator to manually rotate the bidirectional threaded rod. The threaded rod 22 adjusts the spacing of the feeding guide rollers 25. Two adjusting slides 24 are threadedly connected to the outer side of the threaded rod 22, respectively engaging with the positive and negative thread sections of the threaded rod 22 for simultaneous spacing adjustment. The two adjusting slides 24 are mirror-image positioned along the central axis of the rotating slot 32, ensuring uniform clamping and conveying force on the reinforcing bars and preventing bar misalignment. The two sides of the adjusting slides 24 are slidably connected to the inner wall of the mounting frame 21, restricting their movement direction and ensuring they can only slide up and down along the inner wall of the mounting frame 21, guaranteeing adjustment accuracy. Feeding guide rollers 25 are fixedly connected to the outer surfaces of the two adjusting slides 24, and the rotation of the feeding guide rollers 25 facilitates the conveying of the reinforcing bars, reducing... To minimize friction between the steel bars and the equipment, a cutting assembly 4 is installed on the other side of the upper surface of the frame 1 for precise cutting of the steel bars. The cutting assembly 4 includes a protective box 41, the bottom of which is fixedly connected to the upper surface of the frame 1 for safety protection, preventing debris from flying and injuring people during the cutting process. An observation window 42 is fixedly connected to the outer surface of the protective box 41, allowing operators to observe the internal cutting process and keep track of the progress. A laser meter 43 is fixedly connected to the top of the inner wall of the protective box 41 to accurately measure the feed length of the steel bars and ensure the accuracy of the cutting dimensions. A limiting slide 44 is fixedly connected to the inner wall of the protective box 41 to provide guidance and support for the movement of the adjusting slide 45. The inner side of the limiting slide 44 is slidably connected to... An adjustable slide 45 is provided, which can slide up and down along the limiting slide 44 to drive the electric cutting tool 47 to adjust the cutting position. An electric lifting rod 46 is fixedly connected to the top of the protective box 41 to provide power for the lifting and lowering of the adjustable slide 45. The telescopic end of the electric lifting rod 46 is fixedly connected to the upper surface of the adjustable slide 45. The telescopic movement of the electric lifting rod 46 drives the adjustable slide 45 and the electric cutting tool 47 to move up and down to realize the cutting action. The electric cutting tool 47 is fixedly connected to the inner surface of the adjustable slide 45 as the execution component of the cutting operation. It can rotate at high speed to cut the steel bars. A chip discharge guide groove 5 is provided on the side of the top of the frame 1 near the cutting component 4 to collect and discharge the chips generated during the cutting process and keep the equipment and working environment clean.
[0020] Reference Figure 1 , Figure 2 and Figure 4 A rotating assembly 3 is located on the upper surface of the frame 1 between the feeding assembly 2 and the cutting assembly 4. This assembly rotates the reinforcing bar, allowing for bidirectional rotational cutting by the electric cutting blade 47, eliminating the problem of tilted cross-sections caused by unidirectional cutting. The rotating assembly 3 includes a fixed base 31, the bottom of which is fixedly connected to the top of the frame 1, providing a stable mounting foundation. A support base 33 is fixedly connected to the outer wall of the fixed base 31 for mounting and fixing the drive motor 34. The top of the support base 33 is fixedly connected to the drive motor 34, providing support for the rotation of the rotating ring frame 36. The drive motor 34 provides power, and its output end is fixedly connected to the drive gear 35. The drive motor 34 drives the drive gear 35 to rotate. The upper surface of the fixed base 31 has a mounting groove that extends through the interior of the rotating slot 32. The inner wall size of the mounting groove is larger than the outer diameter of the drive gear 35, providing mounting space for the drive gear 35 and preventing interference between the drive gear 35 and the fixed base 31 when rotating. The inner wall of the fixed base 31 has a rotating slot 32, which provides guidance and limit for the rotation of the rotating ring frame 36. The rotating ring frame 36 is movably connected to the inner side of the rotating slot 32. 6. It can rotate freely within the rotating slot 32, driving the mounting base 38 and the electric telescopic clamp 39 to rotate synchronously. The outer side of the rotating ring frame 36 is provided with a driven tooth groove 37, and the driving gear 35 is meshed with the driven tooth groove 37. Through the meshing transmission of the driving gear 35 and the driven tooth groove 37, the power of the drive motor 34 is transmitted to the rotating ring frame 36, realizing the rotation of the rotating ring frame 36. The inner side of the rotating ring frame 36 is fixedly connected to the mounting base 38 for mounting and fixing the electric telescopic clamp 39. The inner side of the mounting base 38 is fixedly connected to the electric telescopic clamp 39 for clamping. The system holds and fixes the reinforcing bars to ensure they do not loosen or shift during rotation and processing. Four mounting bases 38 and four electric telescopic clamps 39 are provided, allowing for simultaneous clamping of multiple reinforcing bars for processing, thus improving work efficiency. The four mounting bases 38 are evenly distributed in a ring along the inner wall of the rotating ring frame 36, ensuring uniform force distribution on each electric telescopic clamp 39 and facilitating the loading, unloading, and positioning of the reinforcing bars. Furthermore, the four mounting bases 38 and electric telescopic clamps 39 are arranged in a one-to-one correspondence, ensuring that the electric telescopic clamp 39 on each mounting base 38 can work independently, achieving precise clamping of reinforcing bars of different diameters.
[0021] Working principle: During use, the operator rotates the adjusting handwheel 23 to drive the bidirectional threaded rod 22 to rotate according to the diameter of the rebar. This causes the two adjusting slides 24 to slide along the inner wall of the mounting frame 21 and adjust the spacing until the feeding guide roller 25 is in contact with the surface of the rebar. One end of the rebar to be cut is passed through the feeding assembly 2 and conveyed to the rotating assembly 3 by the feeding guide roller 25. The rebar continues to be fed into the cutting assembly 4. The laser meter 43 measures the feed length in real time. Feeding stops when the preset cutting size is reached. At this time, the four electric telescopic clamps 39 move synchronously to clamp and fix the rebar. The electric cutting blade 47 in the protective box 41 starts to rotate at high speed, and at the same time, the electric lifting rod 46... The adjusting slide 45 is pushed down along the limiting slide 44 to realize the cutting action. During the cutting process, the drive motor 34 drives the rotating ring frame 36 to rotate in the rotating slot 32 of the fixed seat 31 through the meshing of the drive gear 35 and the driven gear groove 37. This causes the steel bar held by the electric telescopic clamp 39 to rotate synchronously, forming a bidirectional rotational cutting with the electric cutting tool 47, effectively avoiding the tilting of the cross-section. The chips generated by cutting are collected and discharged through the chip guide 5. The operator can monitor the cutting situation through the observation window 42. After the single steel bar is cut, the electric telescopic clamp 39 is released, and the feeding assembly 2 continues to feed the steel bar for the next cutting, realizing batch operation.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A steel bar cutting device for building construction, comprising a frame (1), characterized in that: A feeding assembly (2) is provided on one side of the upper surface of the frame (1), and a cutting assembly (4) is provided on the other side of the upper surface of the frame (1). A chip removal guide groove (5) is provided on the top of the frame (1) near the cutting assembly (4). A rotating assembly (3) is provided on the upper surface of the frame (1) between the feeding assembly (2) and the cutting assembly (4). The rotating assembly (3) includes a fixed base (31), the bottom end of which is fixedly connected to the top of the frame (1). A support base (33) is fixedly connected to the outer wall of the fixed base (31). A drive motor (34) is fixedly connected to the top of the support base (33). A drive gear (35) is fixedly connected to the output end of the drive motor (34). A rotating slot (32) is provided on the inner wall of the fixed base (31). A rotating ring frame (36) is movably connected to the inner side of the rotating slot (32). A driven tooth groove (37) is provided on the outer side of the rotating ring frame (36). A mounting base (38) is fixedly connected to the inner side of the rotating ring frame (36). An electric telescopic clamp (39) is fixedly connected to the inner side of the mounting base (38).
2. The steel bar cutting device for building construction according to claim 1, characterized in that: The upper surface of the fixed base (31) has an installation groove through the interior of the rotating slot (32), wherein the inner wall size of the installation groove is larger than the outer diameter of the drive gear (35), and the drive gear (35) meshes with the driven gear groove (37).
3. The steel bar cutting device for building construction according to claim 1, characterized in that: The mounting base (38) and the electric telescopic clamp (39) are provided in fours. The four mounting bases (38) are distributed at equal intervals in a ring along the inner wall of the rotating ring frame (36), and the four mounting bases (38) and the electric telescopic clamp (39) are provided in a one-to-one correspondence.
4. A steel bar cutting device for building construction according to claim 1, characterized in that: The feeding assembly (2) includes a mounting frame (21), the bottom end of which is fixedly connected to the top of the frame (1). A bidirectional threaded rod (22) is rotatably connected to the inner side of the mounting frame (21). An adjusting handwheel (23) is fixedly connected to the top end of the bidirectional threaded rod (22) through the upper surface of the mounting frame (21). An adjusting slide (24) is threadedly connected to the outer side of the bidirectional threaded rod (22).
5. A steel bar cutting device for building construction according to claim 4, characterized in that: Two adjustment slides (24) are provided. The two adjustment slides (24) are mirrored along the central axis of the rotating slot (32). The two sides of the two adjustment slides (24) are slidably connected to the inner wall of the mounting frame (21), and the outer surfaces of the two adjustment slides (24) are fixedly connected to the feeding guide rollers (25).
6. A steel bar cutting device for building construction according to claim 1, characterized in that: The cutting assembly (4) includes a protective box (41), the bottom of which is fixedly connected to the upper surface of the frame (1), an observation window (42) is fixedly connected to the outer surface of the protective box (41), a laser meter (43) is fixedly connected to the top of the inner wall of the protective box (41), and a limit slide (44) is fixedly connected to the inner wall of the protective box (41).
7. A steel bar cutting device for building construction according to claim 6, characterized in that: The inner side of the limiting slide (44) is slidably connected to an adjusting slide (45), and the top of the protective box (41) is fixedly connected to an electric lifting rod (46).
8. A steel bar cutting device for building construction according to claim 7, characterized in that: The telescopic end of the electric lifting rod (46) is fixedly connected to the upper surface of the adjusting slide (45), and an electric cutting tool (47) is fixedly connected to the inner surface of the adjusting slide (45).