TRANSMISSION DEVICE, ELECTRIC VEHICLE WITH THE DEVICE AND METHOD FOR CONTROLLING THE DEVICE

Description

Technical Field

[0001] This invention relates to a transmission device, in particular to a transmission device capable of cooperating with a dual-power source. This invention also relates to an electric-driven vehicle comprising said transmission device with dual-power source and a method of assembly said transmission device with dual-power source.Background Technology

[0002] Transmissions with planetary gears have tooth surface clearance (also called backlash) which cannot be eliminated, especially when the gears frequently change the direction of movement, which results in shocks, noise, wear and other problems caused by the collision between the teeth, thereby reducing the service life of the transmission and causing inaccurate accuracy during the operation of the transmission. In some high-end products with high precision, miniaturization, large torque and frequent change of output direction, such as RV reducer at each motion joint of industrial robot structure, in order to achieve high positioning accuracy and long service life of RV Reducer, it requires very high-end material selection and high manufacturing accuracy, which will inevitably lead to the increase of manufacturing cost. However, no matter how high the machining accuracy can be achieved, it is impossible to completely eliminate the tooth surface clearance when the teeth are engaged with each other (see Fig. 3). For example, when the planetary gear frequently changes the direction of motion, the fixed inner ring gear tooth surface will be frequently impacted by two forces in different directions. Even if the fit clearance between gears is smaller, the tooth surface clearance between teeth is also frequently converted. As the gears wear, the tooth surface clearance between the teeth will accelerate to expand, which will lead to failure of RV Reducer.

[0003] In addition, as is known to all, FM motor is widely used in electric-driven vehicle at present, with high efficiency at high speed, about 94%; but low efficiency at low speed, about 70% (see Figure 4). According to the changes of road conditions, the electric-driven vehicle need to accelerate and decelerate frequently. Every time the electric-driven vehicle run from low speed to high speed, the electric-driven vehicle consumes a lot of electric energy in vain. These consumed electric energy in electric-driven vehicle turns into heat and is taken away by cooling water.

[0004] There are also frequency conversion motors for electric-driven vehicle, which are in overload operation when the vehicle starts-up or climbs with a load, the peak value of motor power can reach more than one time of the rated power. The above two problems are the key to the failure of electric-driven vehicle to reach the designed mileage.

[0005] Conventional transmission devices with planetary gear are known from US2011 / 212803A1, JPH07135701A and CN101265961A.Summary

[0006] The transmission device with dual-power source according to the invention as claimed can be applied to some high-end products requiring high precision, miniaturization, large torque and frequent change of output direction, such as industrial robot structure, wherein RV Reducer is arranged at each motion joint. The invention as claimed realizes high positioning accuracy and long service life of RV Reducer. In particular, when the planetary gears change the direction of motion frequently, the tooth surface of the rotating inner ring gear will not be impacted by two forces in different directions frequently, and the backlash between teeth will not change frequently. In addition, even if the gear is worn, the backlash between the teeth will not be increased under the speed control of the electronic control device, so as to avoid the failure of RV Reducer.

[0007] In the dual-power transmission device according to the invention as claimed, when the rotation direction of the sun gear, planetary gear and rotating inner ring gear themselves remain unchanged, the output shaft can easily rotate forward or reverse (as shown in Fig. 2), while the backlash between the teeth is only left on one side, and the force direction between the teeth is also unchanged, so the backlash between the teeth will not be changed due to the frequently changing direction of the output shaft. Because the teeth and teeth are in close mesh on only one side, no impact force caused by backlash conversion is generated. Therefore, the transmission device of the invention as claimed has higher positioning accuracy with longer service life. Moreover, even if there is a large amount of wear between the teeth and the backlash of the teeth is increased, since the other side of the teeth are closely meshed, the perfect positioning accuracy and use effect still can be achieved under the correction control of the electronic control device.

[0008] The transmission device with dual-power source according to the invention as claimed is also very suitable for the transmission device of pure electric-driven vehicle, wherein the two motors can not only fully operate within the speed range of the highest efficiency of the frequency conversion motor when the frequency is converted, but also the output shaft can be zero speed or positive and negative step less speed change and generates dozens of times more torque than the traditional pure electric-driven vehicle. If a traditional evb320-140-180 variable frequency motor is selected, its rated power is 30kW, peak power is 60kW, and peak torque is only 180 N·M. Because when pure electric-driven vehicle is running, it needs to change speed frequently according to the road conditions, the pure electric-driven vehicle will accelerate from static state to dynamic state for countless times, but also need to go up different slopes and bear different loads. Therefore, the frequency conversion motor used in traditional pure electric-driven vehicles must have a large reserve power and run in a low efficiency area below 70% of the motor for a long time.

[0009] Under the same road conditions, according to the invention as claimed, two dual-power transmission devices with 10kW each can be selected. The total power is only 20kW, and the maximum torque can be 9000 N·m to 10000 N·m (as shown in Figure 5). These two motors can run with 95% high efficiency at the same time. The large torque of 9000 N·m or more can completely meet the requirements of pure electric-driven vehicle on any road condition.

[0010] Having compared the dual-power transmission device with a peak power of 20kW only and a maximum torque of 9000 N·m according this invention with the traditional variable frequency motor with a peak power of 60kW and a peak torque of 180 N·m, it can be concluded that if the transmission device according this invention is adopted, since the motor can always be operated within the high-efficiency operation speed range to avoid the low-efficiency operation speed range, the motor configuration with smaller power rate can be selected under the same road conditions. Therefore, if a traditional pure electric-driven vehicle equips with the dual-power planetary gear transmission device according to this invention, it can greatly adapt to its driving conditions and greatly extend its driving mileage. The dual-power source in this invention can also select the controllable and adjustable high-power internal combustion engine or other power machinery when the transmission device with high power and high torque output is required. The invention as claimed is also applied to other mechanical products which requires forward and reverse speed change.Description of drawings

[0011] Fig. 1 shows a schematic diagram of a transmission device with dual-power source according to the invention as claimed; Fig. 2 shows the backlash between the teeth of the rotating inner ring gear and the teeth of the planetary gear when the sun gear rotates in the clockwise direction according to the invention as claimed; Fig. 3 shows that there is backlash in the transmission device with conventional planetary wheel assembly in the existing technology; Fig. 4 shows a torque diagram of a conventional FM motor; Fig. 5 shows a torque diagram of a transmission device with dual-power source according to the invention as claimed. Embodiments

[0012] The embodiments of the invention as claimed will be described in detail below in combination with the accompanying drawings.

[0013] Fig. 1 shows a schematic diagram of a transmission device with dual-power source according to the invention as claimed, wherein according to an embodiment of the invention as claimed, the transmission device with dual-power source includes a planetary wheel assembly driven by the dual-power source.

[0014] The planetary gear assembly includes a sun gear 3, a rotating inner ring gear 4 and a planet gear 5 meshed / engaged between the sun gear 3 and the rotating inner ring gear 4.

[0015] The dual-power source includes an input shaft 14, a first power source 1 and a second power source 2. The input shaft 14 is connected with the sun gear 3; the dual-power source is configured to drive the sun gear 3 to rotate in a first direction relative to its own rotation axis through the input shaft 14. The dual-power source is connected with the rotating inner ring gear 4 and drives the rotating inner ring gear 4 to rotate relative to its rotation axis in a second direction opposite to the first direction, at the same time, the planetary gear 5 rotates in the second direction relative to its own rotation axis. The rotation direction of the planetary gear 5 around the input shaft 14 depends on the linear speed V1 of the pitch motion of the inner ring gear 4 and the linear speed V2 of the pitch motion of the sun gear 3.

[0016] According to an embodiment of the invention as claimed, the first power source 1 is configured to drive the sun gear 3 through the input shaft 14; and the second power source 2 is configured to drive the rotating inner ring gear 4.

[0017] According to the above embodiments of the invention as claimed, the planetary gear 5 is installed on a planetary gear holder 6. An output shaft 7 is arranged on the planetary gear holder 6. The sun gear 3 and the rotating inner gear ring 4 are arranged coaxially. The output shaft 7 and the input shaft 14 are arranged coaxially.

[0018] According to the above embodiments of the invention as claimed, when the first direction is clockwise, the second direction is counterclockwise. When the first direction is counterclockwise, the second direction is clockwise.

[0019] According to the above embodiments of the invention as claimed, when V1 > V2, the rotation direction of the planetary gear 5 and the planetary gear holder 6 around the input shaft 14 is opposite to the rotation direction of the input shaft 14, the rotation direction of the output shaft 7 itself is opposite to the rotation direction of the input shaft 14, and the tooth surface clearance (also known as backlash) between the tooth surface of the planetary gear 5 and the teeth surface of the rotating inner ring gear 4 which meshes with the planetary gear 5 is only located on one side of the teeth of the planetary gear 5. For example, as shown in Fig. 2, when the input shaft 14 drives the sun gear 3 to rotate in a clockwise direction relative to its own rotation axis, the output shaft 7 itself rotates in a counterclockwise direction, the tooth surface clearance is only located on the right side of the teeth of the planetary gear 5, and the left side of the teeth of the planetary gear 5 contacts with the tooth surface of the inner ring gear 4. It can be understood by those skilled in the art that when the input shaft 14 drives the sun gear 3 to rotate in a counter clockwise direction (not shown) relative to its own rotation axis, the output shaft 7 itself rotates in a clockwise direction, and the tooth surface clearance is only located on the left side of the teeth of the planet gear 5, and the right side of the teeth of the planet gear 5 contacts with the tooth surface of the inner ring gear 4.

[0020] When V1 < V2, the rotation direction of the planetary gear 5 and the planetary gear holder 6 around the input shaft 14 is the same as the rotation direction of the input shaft 14, the rotation direction of the output shaft 7 itself is the same as the rotation direction of the input shaft 14, and the tooth surface clearance between the tooth surface of the planetary gear 5 and the tooth surface of the rotating inner ring gear 4 meshed with the planetary gear 5 is maintained at said side of the teeth of gear 5. For example, as shown in Fig. 2, when the input shaft 14 drives the sun gear 3 to rotate in a clockwise direction relative to its own rotation axis, the output shaft 7 itself rotates in a clockwise direction, the tooth surface clearance is still only located on the right side of the teeth of the planetary gear 5, and the left side of the teeth of the planetary gear 5 still contacts with the tooth surface of the rotating inner ring gear 4. It can be understood by those skilled in the art that when the input shaft 14 drives the sun gear 3 to rotate in the counter clockwise direction (not shown) relative to its own rotation axis, the output shaft 7 rotates in the counter clockwise direction, and the tooth surface clearance is still only located on the left side of the teeth of the planet gear 5, and the right side of the teeth of the planet gear 5 still contacts with the tooth surfaces of the rotating inner ring gear 4.

[0021] When V1 = V2, the rotation speed of the planetary gear 5 and the planetary gear holder 6 around the input shaft 14 is zero, and the rotation speed of the output shaft 7 itself is zero.

[0022] According to the above embodiments of the invention as claimed, a parallel gear 8 is arranged on the rotating inner ring gear 4. An outer ring gear 9 driven by the second power source 2 meshes with the parallel gear 8 to drive the rotating inner ring gear 4.

[0023] According to the above embodiments of the invention as claimed, the input shaft 14 is provided with a sun wheel front gear 10. An input shaft gear 15 driven by the first power source 1 meshes / engages with the sun wheel front gear 10 to drive the sun gear 3.

[0024] Setting the outer ring gear 9 to engage with the parallel gear 8 and setting the input shaft gear 15 to engage with the sun wheel front gear 10 can provide more space for accommodating the first and second power sources, especially when a large power source is required.

[0025] According to the above embodiments of the invention as claimed, the first power source 1 is a constant power output, and the second power source 2 is a variable speed power output. An electronic control device 11 is provided to process the error of loss of rotation or instability of the first power source 1 at different power through an input control line 13.

[0026] According to the above embodiments of the invention as claimed, when the second power source 2 drives the rotating inner ring gear 4 to rotate, the movement data of the rotating inner ring gear 4 is transmitted to the electronic control device 11 through a real-time data acquisition line 12 connected with the second power source 2. The electronic control device 11 controls and adjusts the power output of the second power source 2 through the real-time data acquisition line 12 under the internal programming or processing of external instructions, so as to make the output shaft 7 reach various speeds required when it is in working condition.

[0027] According to the above embodiments of the invention as claimed, the first power source 1 is a variable speed power output, and the electronic control device 11 controls the power output of the first power source 1 through the input control line 13.

[0028] Under the correction control of the electronic control device 11, it is also helpful to keep the tooth surface clearance between the tooth surface of the planetary gear 5 and the tooth surface of the rotating inner ring gear 4 meshed with the planetary gear 5 only on one side of the teeth of the planetary gear 5.

[0029] According to the above embodiments of the invention as claimed, the first power source and the second power source are controllable and adjustable power machinery.

[0030] According to the above embodiments of the invention as claimed, the controllable and adjustable power machinery is an electric motor or an internal combustion engine.

[0031] In the dual power transmission device according to the invention as claimed, when the rotation direction of the sun gear 3, planetary gear 5 and rotating inner ring gear 4 themselves remain unchanged, the output shaft 7 can easily rotate forward or reverse (as shown in Fig. 2), while the backlash between the teeth is only located on one side, and the force direction between the teeth is also unchanged, so the backlash between the teeth will not be changed due to the frequently changing direction of the output shaft. Because the teeth and teeth are in close mesh on one side only, no impact force caused by backlash conversion is generated. Therefore, the transmission device of the invention as claimed has higher positioning accuracy with longer service life. Moreover, even if there is a large amount of wear between the teeth and the backlash of the teeth is increased, since the other side of the teeth are closely meshed, the perfect positioning accuracy and use effect still can be achieved under the correction control of the electronic control device 11.

[0032] According to the invention as claimed, an electric-driven vehicle is also provided, which includes the transmission device with dual-power source as described in the above embodiments.

[0033] The transmission device with dual-power source according to the invention as claimed is very suitable for the transmission device of pure electric-driven vehicle, wherein the two motors can not only fully operate within the speed range of the highest efficiency of the frequency conversion motor when the frequency is converted, but also the output shaft can be zero speed or positive and negative step less speed change and generates dozens of times more torque than the traditional pure electric-driven vehicle.

[0034] If a traditional evb320-140-180 variable frequency motor is selected, its rated power is 30kW, the peak power is 60kW, and the peak torque is only 180 N•M. Because when pure electric-driven vehicle is running, it needs to change speed frequently according to the road conditions, the pure electric-driven vehicle will accelerate from static state to dynamic state for countless times, but also need to climb different slopes and bear different loads, the variable frequency motor used in traditional pure electric-driven vehicles must has a large reserve power and has to run in a low efficiency area below 70% of the motor for a long time.

[0035] Under the same road conditions, according to the invention as claimed, two dual-power transmission devices with 10kW each can be selected. The total power is only 20kW, and the maximum torque can be 9000 N•m to 10000 N•m (as shown in Figure 5). These two motors can run with 95% high efficiency at the same time. The large torque of 9000 N•m or more can completely meet the requirements of pure electric-driven vehicle on any road condition.

[0036] Having compared the dual-power transmission device with a peak power of 20kW only and a maximum torque of 9000 N•m according to the invention as claimed with the traditional variable frequency motor with a peak power of 60kW and a peak torque of 180 N•m, it can be concluded that if the transmission device according this invention is adopted, since the motor can always be operated within the high-efficiency operation speed range to avoid the low-efficiency operation speed range, the motor configuration with smaller power rate can be selected under the same road conditions. Therefore, if a traditional pure electric-driven vehicle equips with the dual-power planetary gear transmission device according to the invention as claimed, it can greatly adapt to its driving conditions and greatly extend its driving mileage. The dual-power source in this invention can also select a controllable and adjustable high-power internal combustion engine or other power machinery when the transmission device with high power and high torque output is required. The invention as claimed is also applied to other mechanical products which requires forward and reverse speed change.

[0037] The attached claims do not claim an assembly method for a transmission device, wherein the transmission device is based on the transmission device as described above. The transmission device includes dual-power source which drives a planetary gear assembly. The planetary gear assembly includes a sun gear 3, a rotating inner ring gear 4 and a planetary gear 5 engaged between the sun gear 3 and the rotating inner ring gear 4. The dual-power source includes an input shaft 14 which is connected with the sun gear 3. The dual-power source drives the sun gear 3 to rotate in a first direction relative to its own rotation axis through the input shaft 14. The dual-power source is connected with the rotating inner ring gear 4 and drives the rotating inner ring gear 4 to rotate in a second direction opposite to the first direction with respect to its own rotation axis. At the same time, the planetary gear 5 rotates in the second direction with respect to its own rotation axis. The rotation direction of the planetary gear 5 around the input shaft 14 depends on the linear speed V1 of the pitch circle motion of the rotating inner ring gear 4 and the linear speed V2 of the pitch circle motion of the sun gear 3.

[0038] According to an embodiment of the assembly method as described above, the dual-power source includes a first power source 1 and a second power source 2; the first power source 1 drives the sun gear 3 through the input shaft 14; the second power source 2 drives the rotating inner ring gear 4.

[0039] According to various embodiments of the assembly method described above, installing the planetary gear 5 on the planetary gear holder 6; arranging the output shaft 7 on the planetary gear holder 6; setting the sun gear 3 and the rotating inner gear ring 4 coaxially; setting the output shaft 7 and the input shaft 14 coaxially.

[0040] According to various embodiments of the assembly method described above, when the first direction is clockwise, the second direction is counterclockwise; when the first direction is counterclockwise, the second direction is clockwise.

[0041] According to various embodiments of the assembly method as described above, when V1 > V2, the rotation direction of the planetary gear 5 and the planetary gear holder 6 around the input shaft 14 is opposite to the rotation direction of the input shaft 14, the rotation direction of the output shaft 7 itself is opposite to the rotation direction of the input shaft 14, and the tooth surface clearance (also known as backlash) between the tooth surface of the planetary gear 5 and the teeth surface of the rotating inner ring gear 4 which meshes with the planetary gear 5 is only located on one side of the teeth of the planetary gear 5. It can be understood by those skilled in the art that when the input shaft 14 drives the sun gear 3 to rotate in a counter clockwise direction (not shown) relative to its own rotation axis, the output shaft 7 rotates in a clockwise direction, and the tooth surface clearance is only located on the left side of the teeth of the planet gear 5, while the right side of the teeth of the planet gear 5 contacts with the tooth surface of the inner ring gear 4.

[0042] When V1 < V2, the rotation direction of the planetary gear 5 and the planetary gear holder 6 around the input shaft 14 is the same as the rotation direction of the input shaft 14, the rotation direction of the output shaft 7 itself is the same as the rotation direction of the input shaft 14, and the tooth surface clearance between the tooth surface of the planetary gear 5 and the tooth surface of the rotating inner ring gear 4 meshed with the planetary gear 5 is maintained at said side of the teeth of gear 5. It can be understood by those skilled in the art that when the input shaft 14 drives the sun gear 3 to rotate in the counter clockwise direction (not shown) relative to its own rotation axis, the output shaft 7 rotates in the counter clockwise direction, and the tooth surface clearance is still located on the left side of the teeth of the planet gear 5 only, while the right side of the teeth of the planet gear 5 still contacts with the tooth surfaces of the rotating inner ring gear 4.

[0043] When V1 = V2, the rotation speed of the planetary gear 5 and the planetary gear holder 6 around the input shaft 14 is zero, and the rotation speed of the output shaft 7 itself is zero.

[0044] According to various embodiments of the assembly method as described above, setting the first power source 1 as constant power output, and setting the second power source 2 as variable speed power output; providing an electronic control device 11; the electronic control device 11 processes the error of loss of rotation or instability of the first power source 1 at different powers through an input control line 13.

[0045] According to various embodiments of the assembly method described above, the second power source 2 drives the rotating inner gear ring 4 to rotate, and transmits the motion data of the rotating inner gear ring 4 to the electronic control device 11 through a real-time data acquisition line 12 connected with the second power source 2. The electronic control device 11 controls and adjusts the power output of the second power source 2 through the real-time data acquisition line 12 under the internal programming or processing of external instructions, so as to make the output shaft 7 reach various speeds required when it is in working condition.

[0046] According to various embodiments of the assembly method described above, setting the first power source 1 as the adjustable speed power output, and the power output of the first power source 1 is controlled by the electronic control device 11 through the input control line 13.

[0047] According to various embodiments of the assembly method described above, arranging a parallel gear 8 on the rotating inner ring gear 4; an outer ring gear 9 driven by the second power source 2 engages with the parallel gear 8 to drive the rotating inner ring gear 4.

[0048] According to various embodiments of the assembly method described above, arranging a sun wheel front gear 10 on the input shaft 14; an input shaft gear 15 driven by the first power source 1 engages with the front sun wheel front gear 10 so as to drive the sun gear 3.

[0049] According to various embodiments of the assembly method described above, setting the first power source and the second power source as controllable and adjustable power machinery.

[0050] According to various embodiments of the drive method described above, the controllable and adjustable power machinery is an electric motor or an internal combustion engine.

Claims

1. A transmission device with a dual-power source, wherein the dual power source includes a first power source (1) and a second power source (2); the transmission device includes a planetary gear assembly driven by the dual-power source, the planetary gear assembly includes a sun gear (3), a rotating inner ring gear (4) and a planetary gear (5) engaged between the sun gear (3) and the rotating inner ring gear (4); the dual-power source includes an input shaft (14); one end of the input shaft (14) is connected with the sun gear (3); the dual-power source is configured to drive the sun gear (3) to rotate in a first direction with respect to its own rotation axis through the input shaft (14); the rotating inner ring gear (4) includes a tooth surface (16) and a parallel gear (8); the dual-power source is connected with the rotating inner ring gear (4) and drives the rotating inner ring gear (4) to rotate in a second direction opposite to the first direction with respect to its own rotation axis, at the same time, the planetary gear (5) rotates in the second direction with respect to its own rotation axis; the rotation direction of the planetary gear (5) around the input shaft (14) depends on the linear speed V1 of pitch circle motion of the rotating inner ring gear (4) and the linear speed V2 of pitch circle motion of the sun gear (3), whereby the parallel gear (8) is arranged on the rotating inner gear ring (4); an outer ring gear (9) driven by the second power source (2) is engaged with the parallel gear (8) to drive the rotating inner ring gear (4); a sun wheel front gear (10) is arranged on another end of the input shaft (14); an input shaft gear (15) driven by the first power source (1) is engaged with the sun wheel front gear (10) to drive the sun gear (3); the input shaft (14) is arranged to pass through the rotating inner ring gear (4); and the sun gear (3) is located on one side of the rotating inner ring gear (4) and the sun wheel front gear (10) is located on another side of the rotating inner ring gear (4), wherein the sun gear (3) is connected with the sun wheel front gear (10) through the input shaft (14) only; wherein, in an axial direction along the input shaft (14), the sun wheel front gear (10) is disposed between the rotating inner ring gear (4) and the first power source (1) and between the rotating inner ring gear (4) and the second power source (2); and wherein the tooth surface (16) and the parallel gear (8) are separated in the axial direction along the input shaft (14), and the parallel gear (8) is disposed between the sun gear (3) and the sun gear front gear (10) in the axial direction along the input shaft (14); the first power source (1) is a constant power output, and the second power source (2) is a variable speed power output; an electronic control device (11) is connected with the first power source (1) through an input control line (13); the electronic control device (11) is connected with the second power source (2) through a real-time data acquisition line (12); the transmission device is configured such that when the second power source (2) drives the rotating inner ring gear (4) to rotate, the movement data of the rotating inner ring gear (4) is transmitted to the electronic control device (11); the transmission device is further configured such that the electronic control device (11) controls and adjusts the power output of the second power source (2) under the internal programming or processing of external instructions, so as to make the output shaft (7) reach various speeds required when it is in working condition.

2. The transmission device with the dual-power source according to claim 1, wherein the planet gear (5) is installed on a planetary gear holder (6); an output shaft (7) is arranged on the planetary gear holder (6); the sun gear (3) and the rotating inner gear ring (4) are arranged coaxially; the output shaft (7) and the input shaft (14) are arranged coaxially.

3. The transmission device with the dual-power source according to claim 2, wherein the electronic control device (11) controls the power output of the first power source (1) through an input control line (13).

4. The transmission device with the dual-power source according to claim 3, wherein the second power source (2) is controllable and adjustable power machinery.

5. The transmission device with the dual-power source according to claim 4, wherein the controllable and adjustable power machinery is an electric motor or an internal combustion engine.

6. An electric-driven vehicle, which includes a transmission device with a dual-power source according to claim 1.