COLOR CONTROL METHOD, COLOR CONTROL DEVICE, AND COLOR CONTROL SYSTEM

Abstract

A color control method for four-color field jet dyeing, a color control device for four-color field jet dyeing, and a color control system for four-color field jet dyeing are provided. [Solution] It is found whether there are planned pre-coloring color parameters that correspond to the fabric parameters and the color of the sample fabric. If there are no planned pre-coloring color parameters, temporary pre-coloring color parameters are generated based on the fabric parameters and the color of the sample fabric, and the temporary pre-coloring color parameters are used as comparison sample parameters. Field jet dyeing parameters are generated from the comparison sample parameters, and the fabric is dyed. If there are planned pre-coloring color parameters in the field jet dyeing database are used as comparison sample parameters, and field jet dyeing parameters are generated based on the comparison sample parameters, and the fabric is dyed.

Description

[Technical field]

[0001] The present invention relates to a color control method for four-color field jet dyeing, a color control device for four-color field jet dyeing, and a color control system for four-color field jet dyeing. [Background technology]

[0002] Textile dyeing is a technique for dyeing fabrics using dyes. In traditional textile dyeing, with the exception of special dyeing techniques such as discharge printing and wax-resist dyeing, most textiles are dyed using inks with specific colors that are prepared according to the color to be dyed. Summary of the Invention [Problem to be solved by the invention]

[0003] However, when this technology is actually applied to specialty dyeing, the ink supply system inside the device needs to be completely cleaned every time the product order is changed, which takes time and effort and puts a strain on the environment.

[0004] For this purpose, a four-color field jet dyeing system similar to that used in the printing industry is adopted, which combines four-color separation and field jet dyeing technology, but there is an urgent need to develop a color control method for four-color field jet dyeing, as well as a corresponding color control device and color control system.

[0005] In view of such problems, the present invention proposes a color control method for four-color field jet dyeing, a color control device for four-color field jet dyeing, and a color control system for four-color field jet dyeing. The color control of four-color field jet dyeing is achieved by the method, the color control device, and the color control system. [Means for solving the problem]

[0006] In view of the above problems, the present invention has the following configuration. A color control method for four-color field jet dyeing, comprising: Get the fabric parameters of the dyed fabric, Get the color of the sample fabric Searching the field jet dyeing database for fabric parameters and sample fabric colors and corresponding pre-coloring parameters; If not, generate temporary pre-coloring parameters according to the fabric parameters and the color of the sample fabric, and use the temporary pre-coloring parameters as comparison sample parameters, and generate field jet dyeing parameters based on the comparison sample parameters to dye the fabric; If there is, the pre-coloring color parameters in the field jet dyeing database are used as the comparison sample parameters, and field jet dyeing parameters are generated based on the comparison sample parameters to dye the fabric. A color control method comprising:

[0007] In addition, after obtaining the fabric parameters of the dyed fabric, searching whether there are fabric parameters corresponding to the dyed fabric in the field jet dyeing database, if there are no fabric parameters, setting the fabric parameters corresponding to the dyed fabric in the field jet dyeing database; and / or When the field jet dyeing parameters are used to dye the fabric, prompt a first four-color field jet dyeing device to dye the fabric according to the field jet dyeing parameters, and compare the first fabric color with the comparison sample parameters to obtain a first fabric color deviation; If the first fabric color deviation is less than or equal to the color deviation threshold, proceed directly to the color development step; If the first fabric color deviation is greater than the color deviation threshold, adjust the field jet dyeing parameters again, and prompt the first four-color field jet dyeing device and / or the second four-color field jet dyeing device provided downstream of the first four-color field jet dyeing device to perform online adjustment dyeing based on the adjusted field jet dyeing parameters until the first fabric color deviation is less than or equal to the color deviation threshold. 2. The method according to claim 1 .

[0008] and / or providing adjusted field jet dyeing parameters for the first four-color field jet dyeing device and / or the second four-color field jet dyeing device based on the first fabric color deviation and the current wash concentration; and / or If the fabric parameters and the color of the sample fabric cannot be found in the field jet dyeing database, after the fabric is colored, the color of the second fabric after coloring is inspected, and the color of the second fabric is compared with the color of the sample fabric to obtain a second fabric color deviation; If the second fabric color deviation is less than or equal to the color deviation threshold, mass production is performed according to the field jet dyeing parameters adopted in the dyeing step before the color development step; If the second fabric color deviation is greater than the color deviation threshold, adjust the contrast sample parameters and the field jet dyeing parameters again, and repeat the dyeing and illuminating until the second fabric color deviation is less than or equal to the color deviation threshold. 3. The method according to claim 2 .

[0009] and / or providing adjusted contrast sample parameters and field jet dyeing parameters based on the second fabric color deviation; The temporary pre-color parameters are obtained by calculation and simulation of a field jet dyeing database model; and / or Performing detection on the color of the sample fabric via a first color detection device to obtain the color of the sample fabric; and / or Detecting the first fabric color via a second color detection device; and / or Detecting a second fabric color via a first color detection device; and / or If the fabric parameters corresponding to the dyed fabric cannot be found in the field jet dyeing database, the three primary color dyes and one black dye are used to perform field jet dyeing on the fabric and color development on the woven fabric; Detecting color parameters of the fabric before coloring through a second color detection device, detecting color parameters of the fabric after coloring through a first color detection device, and generating a new field jet dyeing database for the fabric through a field jet dyeing database model based on the color parameters of the fabric before coloring and the color parameters of the fabric after coloring; and / or Generate field jet staining parameters based on contrast sample parameters and input vehicle speed 4. The method according to claim 1, wherein the first and second electrodes are arranged in a first direction.

[0010] The color control device structure is also used to implement the method according to any one of claims 1 to 4. A color control device for four-color field jet dyeing, comprising:

[0011] In addition, in the color control system for four-color field jet dyeing, The color control system includes at least one four-color field jet dyeing device, a first color detection device, a second color detection device, a storage device, and a color control device; The at least one four-color field jet dyeing device is configured to perform four-color field jet dyeing using three primary color dyes and one black dye according to field jet dyeing parameters; The first color detection device is configured to perform detection on the color of a sample fabric and / or a fabric color after color development; The second color detection device is provided downstream of the corresponding four-color field jet dyeing device in the traveling direction of the fabric, and the second color detection device is configured to detect the color of the fabric after dyeing and before color development; The storage device stores a field jet stain database in the storage device; The color control device is the color control device according to claim 5, and the color control device is communicatively connected to the four-color field jet dyeing device, the first color detection device, the second color detection device, and the storage device. A color control system characterized by:

[0012] The field jet dyeing parameters include at least one of the following parameters: The parameters are: The concentration of dyes ejected from a four-color field jet dyeing device, The amount of dye sprayed by each of the four-color field jet dyeing devices, Spraying distance of each 4-color field jet dyeing device, The gas field parameters of each four-color field jet dyeing device, and The electric field parameters of each four-color field jet dye device, and / or The four-color field jet dyeing device is configured to spray four colors of dyes by field jets, and these dyes are mixed on the surface of the fabric to produce a desired final color on the fabric. 7. The color control system according to claim 6.

[0013] and / or the first color detection device and / or the second color detection device are configured as split color detection cameras and a spectrometer; and / or The first color detection device and / or the second color detection device are configured as an integrated color detection camera head having an integrated color sensor. 7. The color control system of claim 6.

[0014] The color detection camera head includes a light source, an integrating sphere, a light trap, and an optical fiber head. A fiber optic connection is provided between the fiber optic head and the spectrometer, a light trap is provided at the mirror hole of the integrating sphere, the fiber optic head is provided to receive the light emitted through the receiver hole of the integrating sphere, and a lens is provided between the receiver hole of the integrating sphere and the fiber optic head, and / or the integrated color-sensing camera head further comprises a light source, an integrating sphere, a light trap, and a lens, the light trap being disposed at the specular hole of the integrating sphere, the color sensor being disposed to receive light emitted from the receiver hole of the integrating sphere, and the lens being disposed between the receiver hole of the integrating sphere and the color sensor; and / or the light source structure is a coaxial light source having an LED array; and / or the light source is selected from the following group, the group including the standard light sources A, C, D series standard light sources D50, D65, D75, F in accordance with the CIE standard; and / or The color temperature of the A standard light source is 2500K to 3000K, the color temperature of the C standard light source is 6500K to 7000K, the color temperature of the D series standard light source is 4500K to 8000K, and the color temperature of the F standard light source is 2500K to 3000K; and / or a plurality of photodiodes are integrated on one single chip of the color sensor, a first photodiode of said plurality of photodiodes is provided with a red filter, a second photodiode of said plurality of photodiodes is provided with a green filter, a third photodiode of said plurality of photodiodes is provided with a blue filter, and the remaining photodiodes are not provided with a filter; and / or The structure of the integrating sphere is d / 8 degree integrating sphere. 9. The color control system according to claim 8.

[0015] a heating device is provided downstream of the four-color field jet dyeing device along the direction of travel of the fabric, the second color detection device is provided downstream of the heating device, and the heating device is configured to heat the dyed fabric so that the color is fixed to the fabric, the second color detection device is provided downstream of the heating device, and the four-color field jet dyeing device, the heating device, and the second color detection device together constitute a four-color dyeing and color detection component; and / or and / or the fabric is provided with a pair of four-color dyeing and color detection components on either side; the first color detection device is located upstream of the sample fabric table; and / or receiving light emitted from an optical fiber head, transmitting the received color light to a spectrometer through an optical fiber, and communicating an output terminal of the spectrometer with an input terminal of a color control device; and / or A color sensor receives color light, corrects the received color light with a spectral sensitivity curve, and calculates a color difference result, and the color difference result is transmitted to a color control device through a communication connection between an output terminal of the color sensor and an input terminal of the color control device. A color control system according to any one of claims 6 to 8.

[0016] In this way, the present invention can provide corresponding solutions to meet the needs of different situations for two situations: when the field jet dyeing database has fabric parameters and pre-color parameters corresponding to the color of the sample fabric, and when it does not have them. In the present invention, the four colors include three primary colors and black, and the three primary colors refer to cyan, magenta, and yellow, respectively, and the three primary colors and black are collectively referred to as CMYK.

[0017] In addition, the advantages of four-color field jet dyeing can be fully utilized. Without changing the ink system, the four-color nozzles can be used for field jet dyeing as they are, and the fabric color can be monitored online in real time, and the dyeing parameters can be adjusted in real time based on the color deviation, thereby realizing controlled online adjusted dyeing.

[0018] In addition, in the situation where there are no expected pre-color parameters corresponding to the fabric parameters and sample fabric colors in the field jet dyeing database, the present invention can provide a solution for various post-color situations, especially when the color deviation requirements are met during dyeing, but there is an unacceptable color deviation after color development.

[0019] Also, considering the situation where there is no fabric parameter corresponding to the fabric to be dyed in the field jet dyeing database, the present invention can propose a corresponding solution, where the three primary color dyes include a cyan dye, a magenta dye and a yellow dye. Effect of the Invention

[0020] The advantageous effects of the present invention are as follows: for four-color field jet dyeing achieved based on a four-color separation system combined with a field jet textile dyeing system, a color control method for four-color field jet dyeing, and a corresponding color control device and color control system can be provided, so that intelligent control of four-color field jet dyeing can be realized. The main task of the current printing industry is to build a digital monitoring system covering the entire printing process equipment and establish a digital printing and dyeing workshop.

[0021] The present invention combines online monitoring and control to form a digital monitoring system covering the entire textile printing process equipment, which can comprehensively monitor machine parameters, process parameters and process quality, and form a closed-loop control of four-color field jet dyeing. [Brief description of the drawings]

[0022] [Figure 1] 1 is a schematic diagram of a color control system according to an embodiment of the present invention. [Figure 2a] 2 is a schematic diagram of an integrated first color detection device and / or a second color detection device in a color control system according to an embodiment of the present invention. [Figure 2b] 2 is a schematic diagram of a split first color detection device and / or a second color detection device in a color control system according to an embodiment of the present invention. [Diagram 3] 1 is a flow chart of a color control method for four-color field jet dyeing according to an embodiment of the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0023] Here, the above-mentioned technical features, the technical features described below, and the technical features shown in the drawings may be arbitrarily combined as long as they are not mutually contradictory. All technically feasible combinations of functions are included in the technical content described in the specification.

[0024] The invention will now be described in more detail with reference to exemplary embodiments with reference to schematic diagrams: Figure 1 is a schematic diagram of a color control system 100 according to an embodiment of the invention.

[0025] In the embodiment shown in Figure 1, the color control system 100 includes a first color detection device 120 that performs detection on a sample fabric and may be configured to detect the color of the fabric after color development.

[0026] In order to better detect the color of the sample cloth 2, the first color detection device 120 can be disposed above the sample cloth platform.

[0027] Through the obtained sample fabric color and the fabric parameters of the dyed fabric 1, it can be determined whether the planned pre-coloring color parameters corresponding to the fabric parameters and the color of the sample fabric exist in the field jet dyeing database, and based on this, temporary pre-coloring color parameters are generated or the planned pre-coloring color parameters are obtained, and thus the corresponding comparison sample parameters are determined as the basis for judging the degree of color deviation during dyeing.

[0028] The color control system 100 further includes four four-color field jet dyers 110. The four-color field jet dyers 110 are configured for four-color field jet dyeing using three primary color dyes and one black dye.

[0029] The four four-color field jet dyeing devices 110 can be installed on both sides of the fabric, respectively. In this way, two-sided dyeing of the dyed fabric 1 can be achieved, or one-sided dyeing can be achieved by using only two of the four-color field jet dyeing devices 110 on one side.

[0030] In some embodiments, the four-color field jet dyeing apparatus 110 may be provided on only one side of the dyed fabric 1 to achieve single-sided dyeing.

[0031] The four-color field jet dyeing devices 110 are configured for four-color field jet dyeing using three primary color dyes and one black dye. In this embodiment, each of the four-color field jet dyeing devices 110 is configured as a four-color nozzle for four-color field jet dyeing.

[0032] In this embodiment, the four-color nozzle has four dye nozzles, each of which is designed to jet dye of one color among the three primary colors and black by a field jet, although the present invention is not limited thereto and other numbers of dye nozzles may be provided.

[0033] Similarly, any other number of four-color field jet dyers 110 may be provided, for example, only one four-color field jet dyer 110 on the same side, or two or more four-color field jet dyers 110 may be provided.

[0034] When two or more four-color field jet dyeing devices 110 are installed on the same side, the downstream four-color field jet dyeing device 110 can realize complementary colors, where the complementary colors can be realized by adjusting the four-color field jet dyeing parameters based on online color detection, thereby realizing online adjusted dyeing.

[0035] Of course, even if only one four-color field jet staining apparatus 110 is installed on the same side, online adjusted staining can be performed, and the four-color field jet staining apparatus 110 can adjust its own four-color field jet staining parameters in real time based on downstream online color detection, so that the advantages of four-color staining can be maximized and the color deviation (color shift) from the parameters of the comparison sample can be reduced by changing the unique parameters of the four-color field jet staining.

[0036] 1, the color control system 100 also includes a heating device 140 disposed downstream of the four-color field jet dyeing device 110 along the direction of travel of the dyed fabric 1. The heating device 140 is configured to heat the dyed fabric to fix the color in the fabric.

[0037] In this embodiment, the heating device 140 is configured as an oven, which can use thermal radiation to heat the dyes to fix the color, while in other embodiments, the heating device 140 can be configured as a hot air heater, which can use hot air to heat the dyes to achieve color fixation.

[0038] To detect the color of the fabric after it has been dyed, the color control system 100 includes a second color detection device 130 disposed downstream of the corresponding four-color field jet dyeing device 110 in the traveling direction of the dyed fabric 1 .

[0039] In this embodiment, a second color detection device 130 is also disposed downstream of the heating device 140 to detect a first fabric color after color fixing. The first fabric color is the color of the fabric after dyeing and before color development.

[0040] After coloring the fabric, a second fabric color is formed on the fabric, which can be detected by the first color detection device 120.

[0041] In this embodiment, the second fabric color may be detected by another color detection device different from the first color detection device 120 and the second color detection device 130.

[0042] To perform color control of the four-color field jet dyeing, the color control system 100 further includes a color control device 150 for color control and a storage device compatible with the color control device 150. The field jet dyeing database may be stored in the storage device.

[0043] The color control device 150 can communicate with the four-color field jet dyer 110 and can control the four-color field jet dyer 110 .

[0044] The color control device 150 is in communication with the first color detection device 120 and the second color detection device 130 and can receive detection data from the first color detection device 120 and the second color detection device 130 .

[0045] The color control device 150 may also communicate with a storage device to read data from the storage device and to store data in the storage device.

[0046] Through the connection between the color control device 150, the four-color field jet dyeing device 110, the first color detection device 120 and the second color detection device 130, the four-color field jet dyeing device 110 can be controlled online or can perform online adjustment dyeing.

[0047] Therefore, the first fabric color detected by the second color detection device 130 can be input to the color control device 150. Then, the color control device 150 compares the first fabric color with the contrast sample parameters generated based on the color of the sample fabric obtained through the first color detection device 120 to obtain a first fabric color deviation.

[0048] Here, if the first fabric color deviation is equal to or less than the color deviation threshold value, the process goes directly to the color development step.

[0049] If the first fabric color deviation is greater than the color deviation threshold, the field jet dyeing parameters are readjusted and the corresponding four-color field jet dyeing device 110 is prompted to perform online adjusted dyeing based on the adjusted field jet dyeing parameters until the first fabric color deviation is equal to or less than the color deviation threshold.

[0050] In addition, if there are no fabric parameters or pre-color parameters corresponding to the color of the sample fabric in the field jet dyeing database, after the fabric is colored, the second fabric color after coloring detected by the first color detection device 120 may be input to the color control device 150.

[0051] The color control device 150 can then compare the color of the second fabric with the color of the sample fabric to obtain the color deviation of the second fabric.

[0052] Here, if the color deviation of the second fabric is equal to or less than the color deviation threshold, it is mass-produced based on the field jet dyeing parameters used in the dyeing process before the color development process.

[0053] If the color deviation of the second fabric is greater than the color deviation threshold, the contrast sample parameters and the field jet dyeing parameters are adjusted again, and dyeing and color development are performed again, until the color deviation of the second fabric is equal to or less than the color deviation threshold.

[0054] The color control device 150 may be integrated with a storage device. In some embodiments, the color control device 150 may be integrated with a storage device. In some embodiments, the color control device 150 may be separate from the storage device.

[0055] As shown in Figure 1, in the dyeing production line of the dyed fabric 1, the four-color field jet dyeing device 110, the heating device 140 and the second color detection device 130 can be integrated to form a four-color field dyeing and color detection assembly. In this embodiment, there are a total of four sets (groups) of four-color dyeing and color detection assemblies.

[0056] The four groups of four-color dyeing and color detection assemblies are arranged in pairs on either side of the dyed fabric 1. In other embodiments, there may be two groups, six groups, eight groups, etc. of four-color dyeing and color detection assemblies.

[0057] Briefly, in Figure 1: Devices that correspond to only one in each four-colour staining and colour detection assembly are given reference numbers.

[0058] The structure of the first color detection device 120 and / or the second color detection device 130 according to an embodiment of the present invention will be described in detail below with reference to Figs. 2a and 2b.

[0059] As shown in FIG. 2 a , the first color sensing device 120 and / or the second color sensing device 130 are configured as an integrated color sensing camera head with an integrated color sensor 210 .

[0060] The integrated color-sensing camera head further includes a light source 220, an integrating sphere 230, a light trap 240, and a lens 250. The light trap 240 is disposed at the specular hole of the integrating sphere 230.

[0061] Color sensor 210 is disposed so as to receive light emitted from the light receiving hole of integrating sphere 230 , and lens 250 is disposed between the light receiving hole of integrating sphere 230 and color sensor 210 .

[0062] The color light is received by the color sensor 210, the received color light is corrected by the spectral response curve and the color difference result calculated thereby, and the color difference result is transmitted to the color control device 150 via a communication connection between the output terminal of the color sensor 210 and the input terminal of the color control device 150.

[0063] A plurality of, preferably 16, photodiodes may be integrated onto a single chip of the color sensor 210, where preferably the first four photodiodes of the plurality of photodiodes have red filters.

[0064] Specifically, four second photodiodes of the plurality of photodiodes have green filters, specifically four third photodiodes of the plurality of photodiodes have blue filters, and the remaining photodiodes have no filters.

[0065] As shown in FIG. 2 b , the first color detection device 120 and / or the second color detection device 130 are configured in a split type and include an integrated color detection camera head and spectrometer 310 .

[0066] The integrated color-sensing camera head includes a light source 320, an integrating sphere 330, a light trap 340, a lens 350, and a fiber optic head 360, with a fiber optic connection between the fiber optic head 360 and the spectrometer via a fiber optic 370.

[0067] Light trap 340 is positioned at the specular hole of integrating sphere 330, fiber optic head 360 is positioned to receive light emitted through the receiver hole of integrating sphere 330, and lens 350 is positioned between the receiver hole of integrating sphere 330 and fiber optic head 360.

[0068] The color light may be received by the fiber optic head 360, and the received color light may be transmitted to the spectrometer 310 via the optical fiber 370. Also, the output terminal of the spectrometer 310 is communicatively connected to the input terminal of the color control device 150.

[0069] In the two different configurations of the first color detection device 120 and / or the second color detection device 130, the light source 220, 320 may be configured as a coaxial light source with an LED array.

[0070] The light sources 220 and 320 can be selected from a group including A standard light source, C standard light source, and D series standard light sources D50, D65, D75, and F standard light source conforming to the CIE standard.

[0071] The color temperature of the standard light source is 2500K to 3000K, preferably 2856K. The color temperature of the C standard light source is 6500K to 7000K, preferably 6774K. The color temperature of the D series standard light source is 4500K to 8000K, preferably 5000K to 7500K. The color temperature of the F standard light source is 2500K to 3000K, preferably 2700K.

[0072] Furthermore, the integrating sphere 230, 330 can be configured as a d / 8 degree integrating sphere. An entrance is provided on the side wall of the integrating sphere 230, 330, and the light emitted from the light source enters the integrating sphere 230, 330 through the entrance. The dyed fabric 1 is located at the lower opening of the integrating sphere 230, 330.

[0073] The color sensor 210 and fiber optic head 360 are positioned at −8° of the normal to the dyed fabric 1 on the corresponding integrating sphere 230, 330. The light trap 240, 340 may be positioned at +8° of the normal to the dyed fabric 1 on the corresponding integrating sphere 230, 330.

[0074] The field jet dyeing parameters include at least one of the following parameters: concentration of dye ejected from each four-color field jet dyer 110, amount of dye sprayed by each four-color field jet dyer 110, spray working distance of each four-color field jet dyer 110, gas field parameters of each four-color field jet dyer 110, and electric field parameters of each four-color field jet dyer 110.

[0075] Hereinafter, a color control method for four-color field jet dyeing according to an embodiment of the present invention will be described with reference to FIG.

[0076] In this method, first, the fabric parameters of the dyed fabric 1 are obtained, for example, the fabric parameters are input into the color control system 100 .

[0077] After obtaining the fabric parameters of the dyed fabric 1, it is checked whether the fabric parameters corresponding to the dyed fabric 1 to be dyed already exist in the field jet dyeing database, and if they exist and the answer is "yes", proceed directly to the next step, and if they do not exist and the answer is "no", the fabric parameters corresponding to the dyed fabric 1 are provided in the field jet dyeing database.

[0078] Then, the color of the sample cloth 2 is obtained, for example, by the first color detection device 120. After obtaining the color of the sample cloth, it is checked whether there are any pre-coloring color parameters corresponding to the fabric parameters and the color of the sample cloth in the field jet dyeing database.

[0079] If yes, use the pre-color parameters in the field jet dye database as the comparison sample parameters, generate field jet dye parameters based on the comparison sample parameters, and dye the fabric.

[0080] Otherwise, if the answer is "No", generate temporary pre-coloring parameters based on the fabric parameters and the color of the sample fabric, and use the temporary pre-coloring parameters as the contrast sample parameters. Generate field jet dyeing parameters based on the contrast sample parameters for dyeing the fabric, where the field jet dyeing parameters are generated based on the contrast sample parameters and the input vehicle speed.

[0081] The extra color pre-development parameters are calculated and simulated through a field jet dye database model.

[0082] Next, when dyeing the fabric using the field jet dyeing parameters, the first four-color field jet dyeing device is prompted to dye the fabric based on the field jet dyeing parameters, and after the color is fixed, the first fabric color is detected by the second color detection device 130, and the first fabric color is compared with the contrast sample parameters to obtain the deviation of the first fabric color.

[0083] Here, if the first fabric color deviation is equal to or less than the color deviation threshold value, the process goes directly to the color development step.

[0084] If the first fabric color deviation is greater than the color deviation threshold, the field jet dyeing parameters are adjusted again, and based on the adjusted field jet, the first four-color field jet dyeing device itself and / or a second four-color field jet dyeing device arranged downstream of the first four-color field jet dyeing device are prompted to perform online adjustment dyeing until the first fabric color deviation is equal to or less than the color deviation threshold.

[0085] As mentioned above, the first four-color field jet dyeing device and the second four-color field jet dyeing device can complete the online adjusted dyeing, and the second four-color field jet dyeing device can be used to complement the color, or the first four-color field jet dyeing device itself can be used to complete the color complementation.

[0086] That is, the field jet dyeing parameters of the first four-color field jet dyeing device itself are adjusted in real time based on the detection result of the downstream color deviation, where adjusted field jet dyeing parameters for the first four-color field jet dyeing device and / or the second four-color field jet dyeing device are provided based on the first fabric color deviation and the current dye concentration.

[0087] If it is found that the pre-coloring color parameters corresponding to the fabric parameters and the color of the sample do not exist in the field jet dyeing database, after the fabric is colored, the color of the second fabric after coloring is also detected via the first color detection device 120, and the color of the second fabric is compared with the color of the sample fabric to obtain the color deviation of the second fabric.

[0088] Among these, when the color deviation of the second fabric is equal to or less than the color deviation threshold, mass production (also called "mass production") is carried out based on the field jet dyeing parameters used in the dyeing process before the color development process.

[0089] If the color deviation of the second fabric is greater than the color deviation threshold, the contrast sample parameters and the field jet dyeing parameters are adjusted again, and dyeing and color development are performed again until the color deviation of the second fabric is equal to or less than the color deviation threshold.

[0090] Here, based on the color deviation of the second fabric, adjusted contrast sample parameters and field jet dyeing parameters are given.

[0091] Also, if it is found that the field jet dye database contains pre-planned color parameters corresponding to the fabric parameters and sample fabric color, then after the necessary dyeing and subsequent color development is completed, the second fabric color is tested and then directly proceeded to mass production.

[0092] If it is found that there is no fabric parameter corresponding to dyed fabric 1 in the field jet dyeing database, three primary color dyes and one black dye are used to field jet dye the fabric using monochrome dyes of different concentrations, and the woven fabric is colored.

[0093] Among these, the second color detection device 130 detects the color parameters of the fabric before color development, and the first color detection device 120 detects the color parameters of the fabric after color development, and a new field jet dyeing database of the dyed fabric 1 is generated through a field jet dyeing database model based on the color parameters of the fabric before it is dyed and the color parameters of the fabric after it is dyed.

[0094] In the present invention, the color deviation threshold ΔE may be 0.5, although of course other values ​​are also contemplated.

[0095] The following non-limiting examples are used to further illustrate the present invention, but it should be noted that these examples should not be construed as limiting the present invention.

[0096] The specifications of dyed fabric 1 (including the specifications, density, fabric structure, etc. of the yarn of dyed fabric 1) will affect the final color expression of the dyeing, so in the specific implementation process, a corresponding field jet dyeing database is established based on the dyed fabric 1. Therefore, the sample processing process mainly involves two situations: 1. This fabric 1, 2 has a field jet dyeing database, and 2. This dyed fabric 1 does not have a field jet dyeing database.

[0097] The status of the field jet dyeing database can also be divided into 1-1, where the color of the sample fabric has been created, and 1-2, where the color of the sample fabric has not been created.

[0098] Example 1 For a color control system 100 used for four-color field jet dyeing, the machine creates a color for a sample fabric, and the parameters of dyed fabric 1 are already stored in the field jet dyeing database. The first color control process includes:

[0099] 1) The fabric parameters are input into the color control system 100, and the color of the sample fabric 2 is identified through the first color detection device 120. Then, the field jet dyeing database is searched, and the pre-coloring color parameters corresponding to the fabric of the sample fabric 2 can be used as the comparison sample parameters.

[0100] Combined with vehicle speed input to the color control system 100, the color control system 100 can provide precise field jet dyeing parameters (four-color dye concentration, spray volume, spray working distance, gas field parameters, electric field parameters, etc.).

[0101] 2) The dyed fabric 1 enters the dyeing production line, and the first four-color field jet dyeing device is used to dye the fabric based on the field jet dyeing parameters provided by the system.

[0102] After drying, a second color detection device 130 with a first four-color field jet dye device is used to identify and analyze the color and compare it to a reference sample in a field jet dye database.

[0103] If the parameters are the same or ΔE<0.5, the color development process can be carried out directly.

[0104] When the second color detection device 130 is used to identify the analyzed color, if the parameter difference with the reference sample in the field jet dye database is too large or if ΔE>0.5, then feedback is provided to the color control device 150.

[0105] The color control device 150 determines the color deviation based on the color deviation and the concentration of the current dye solution, and automatically provides adjustment parameters for field jet dyeing of a second four-color field jet dyeing device disposed downstream of the first four-color field jet dyeing device, thereby performing online adjustment dyeing.

[0106] After drying, a second color detection device 130 equipped with a second four-color field jet dyeing device is used to identify and analyze the color, which is compared with the contrast sample in the field jet dyeing database, and if ΔE<0.5, it can directly enter into the color development process.

[0107] Example 2 In the situation where the color control system 100 for four-color field jet dyeing has not produced sample fabric colors on this machine and the parameters of dyed fabric 1 have already been stored in the field jet dyeing database, the second color control process includes:

[0108] 1) Input the fabric parameters into the color control system 100 and identify the color of the sample fabric through the first color detection device 120. Thus, the field jet dyeing database can be searched, and the field jet dyeing database model can calculate and simulate the pre-coloring color parameters corresponding to the sample 2 fabric, which can be used as the comparison sample parameters. Combined with the vehicle speed input into the color control system 100, the color control system 100 can generate recommended field jet dyeing parameters (such as the concentration of the four color dyes, the spray amount, the spray working distance, the gas field parameters, the electric field parameters, etc.).

[0109] 2) The dyed fabric 1 enters the dyeing production line, and a first four-color field jet dyeing device is used to dye the fabric based on the recommended field jet dyeing parameters.

[0110] After drying, a second color detection device 130 with the first four-color field jet dye device is used to identify and analyze the color, which is compared to a reference sample in a field jet dye database.

[0111] If the parameters are the same or ΔE<0.5, it can enter the color development process directly. If the color identified and analyzed by the second color detection device 130 is significantly different from the parameters of the reference sample in the field jet dye database or ΔE>0.5, it will be fed back to the color control device 150.

[0112] The color control device 150 automatically provides adjustment parameters for the field jet dyeing of the second four-color field jet dyeing device disposed downstream of the first four-color field jet dyeing device based on the color deviation and the concentration of the current dye solution, and performs online adjusted dyeing.

[0113] After drying, the color is identified and analyzed using the second color detection device 130, which is arranged to correspond to the second four-color field jet dyeing device, and compared with the reference sample in the field jet dyeing database. If the parameters are the same or ΔE<0.5, the color development process can be directly started.

[0114] 3) Use the first color detection device 120 to identify the color of the fabric after color development, and if the color parameters are the same as those of the sample fabric 2 or ΔE < 0.5, then mass-produce the parameters based on the first color control process.

[0115] If the difference with the color parameters of the sample cloth 2 is too large or ΔE>0.5, it is fed back to the color control device 150, which provides an adjusted pre-colored contrast sample and recommended field jet dyeing parameters according to the difference between the two colors, and then repeats steps 2) and 3) of the second color control process until the color parameters are the same as those of the sample cloth 2 or ΔE<0.5.

[0116] The colour parameters of the sample fabric, the corresponding pre-colour parameters and the field jet dyeing parameters are then recorded in a field jet dyeing database.

[0117] Example 3 For a color control system 100 used for four-color field jet dyeing, if the field jet dyeing database does not contain the dyed fabric data of the sample fabric color, the third color control process includes:

[0118] 1) If fabric parameters are input into the color control system 100 and there is no corresponding field jet dyeing database model, a field jet dyeing database needs to be established first.

[0119] 2) Field jet dyeing is performed on the fabric using four monochrome colors with different densities: cyan, magenta, yellow, and black. The second color detection device 130 records the color parameters of the dyed fabric 1 before it is colored, and the color parameters of the dyed fabric 1 after it is colored are recorded using the first color detection device 120. Based on this, a field jet dyeing database of the dyed fabric 1 is automatically generated by the software of the field jet dyeing database model.

[0120] 3) Duplicate the process of the second color control.

[0121] It should be noted that the terms used herein are intended to describe particular embodiments only, and are not intended to limit the scope of the present application to the contents described herein. As used herein, the singular forms "a," "an," and "the one" include the plural forms unless the context clearly dictates otherwise.

[0122] Also, the terms "including" and "comprising," and other similar terms, when used in an application document, are understood to specify the presence of the stated operations, elements, and / or parts, but do not exclude the presence or addition of one or more other operations, elements, parts, and / or combinations thereof. As used herein, the term "and / or" includes one or more, all, and any combination of the associated listed items. In the description of the drawings, like numerals always represent like components.

[0123] The thickness of components in the drawings may be exaggerated for clarity. Furthermore, when a component is described as being on, coupled, or connected to another component, the component may be directly formed on, coupled, or connected to the other component, and in addition, there may be one or more intervening components therebetween. In contrast, when the expressions "directly on," "directly coupled to," and "directly connected to" are used herein, it is intended that there are no intervening components.

[0124] Terms such as "top," "bottom," "upper," "lower," "top," "lower," and the like are used to describe the relationship of one component, layer, or region to another component, layer, or region as shown in the figures, and are intended to encompass other orientations of the device in addition to the orientation depicted in the figures.

[0125] It will be understood that although terms such as "first", "second" and the like may be used herein to describe various components, these components should not be limited by these terms. These terms are used only to distinguish one component from another. Thus, a first component can also be called a second component without departing from the concept of the present invention. All exemplary embodiments described herein can be combined with each other as necessary.

[0126] Finally, the above embodiments are only used to understand the present invention, and do not limit the scope of the present invention, and those skilled in the art can make modifications based on the above embodiments without departing from the scope of the present invention. [Explanation of symbols]

[0127] 1. Dyed Fabrics 2. Sample fabric 100 Color Control System 110 4-color field jet dyeing device 120 First color detection device 130 Second color detection device 140 Heating device 150 Color control device 210 Color Sensor 220 light source 230 Integrating Sphere 240 Light Trap 250 Lens 310 spectrometer 320 light source 330 Integrating Sphere 340 Light Trap 350 Lens 360 Fiber Optic Head 370 Fiber Optics

Claims

1. 1. A color control method for four-color field jet dyeing, comprising: Get the fabric parameters of the dyed fabric, Get the color of the sample fabric Searching the field jet dyeing database for fabric parameters and sample fabric colors and corresponding pre-coloring parameters; If not, generate temporary pre-coloring parameters according to the fabric parameters and the color of the sample fabric, and use the temporary pre-coloring parameters as comparison sample parameters, and generate field jet dyeing parameters based on the comparison sample parameters to dye the fabric; If there is, the pre-coloring color parameters in the field jet dyeing database are used as the comparison sample parameters, and field jet dyeing parameters are generated based on the comparison sample parameters to dye the fabric. A color control method comprising:

2. After obtaining the fabric parameters of the dyed fabric, search for whether there are fabric parameters corresponding to the dyed fabric in the field jet dyeing database, and if there are no fabric parameters, set the fabric parameters corresponding to the dyed fabric in the field jet dyeing database; and / or When the field jet dyeing parameters are used to dye the fabric, prompt a first four-color field jet dyeing device to dye the fabric according to the field jet dyeing parameters, and compare the first fabric color with the comparison sample parameters to obtain a first fabric color deviation; If the first fabric color deviation is less than or equal to the color deviation threshold, proceed directly to the color development step; If the first fabric color deviation is greater than the color deviation threshold, adjust the field jet dyeing parameters again, and prompt the first four-color field jet dyeing device and / or the second four-color field jet dyeing device provided downstream of the first four-color field jet dyeing device to perform online adjustment dyeing based on the adjusted field jet dyeing parameters until the first fabric color deviation is less than or equal to the color deviation threshold.

2. The method of claim 1 .

3. providing adjusted field jet dyeing parameters for the first four-color field jet dyeing device and / or the second four-color field jet dyeing device based on the first fabric color deviation and the current wash concentration; and / or If the fabric parameters and the color of the sample fabric cannot be found in the field jet dyeing database, after the fabric is colored, the second fabric color after coloring is checked, and the second fabric color is compared with the color of the sample fabric to obtain a second fabric color deviation; If the second fabric color deviation is less than or equal to the color deviation threshold, mass production is performed according to the field jet dyeing parameters adopted in the dyeing step before the color development step; If the second fabric color deviation is greater than the color deviation threshold, adjust the contrast sample parameters and the field jet dyeing parameters again, and repeat the dyeing and illuminating until the second fabric color deviation is less than or equal to the color deviation threshold.

3. The method of claim 2 .

4. providing adjusted contrast sample parameters and field jet dyeing parameters based on the second fabric color deviation; and / or The temporary pre-color parameters are obtained by calculation and simulation of a field jet dyeing database model; and / or Performing detection on the color of the sample fabric via a first color detection device to obtain the color of the sample fabric; and / or Detecting the first fabric color via a second color detection device; and / or Detecting a second fabric color via a first color detection device; and / or If the fabric parameters corresponding to the dyed fabric cannot be found in the field jet dyeing database, the three primary color dyes and one black dye are used to perform field jet dyeing on the fabric and color development on the woven fabric; Detecting color parameters before coloring of the fabric via a second color detection device, detecting color parameters after coloring of the fabric via a first color detection device, and generating a new field jet dyeing database for the fabric via a field jet dyeing database model based on the color parameters before coloring of the fabric and the color parameters after coloring of the fabric; and / or Generate field jet staining parameters based on contrast sample parameters and input vehicle speed 4. The method according to claim 1, wherein the first and second electrodes are arranged in a first direction.

5. A color control device for four-color field jet dyeing, the structure of said color control device being used to carry out the method according to any one of claims 1 to 4. A color control device for four-color field jet dyeing, comprising:

6. In a color control system for four-color field jet dyeing, The color control system includes at least one four-color field jet dyeing device, a first color detection device, a second color detection device, a storage device, and a color control device; The at least one four-color field jet dyeing device is configured to perform four-color field jet dyeing using three primary color dyes and one black dye based on field jet dyeing parameters; The first color detection device is configured to perform detection on the color of a sample fabric and / or a fabric color after color development; The second color detection device is provided downstream of the corresponding four-color field jet dyeing device in the traveling direction of the fabric, and the second color detection device is configured to detect the color of the fabric after dyeing and before color development; The storage device stores a field jet stain database in the storage device; The color control device is the color control device according to claim 5, and the color control device is communicatively connected to the four-color field jet dyeing device, the first color detection device, the second color detection device, and a storage device. A color control system characterized by:

7. The field jet dyeing parameters include at least one of the following parameters: The parameters are: The concentration of dyes ejected from a four-color field jet dyeing device; The amount of dye sprayed by each of the four-color field jet dyeing devices, Spraying distance of each four-color field jet dyeing device, The gas field parameters of each four-color field jet dye device; and the electric field parameters of each four-color field jet dye device, and / or The four-color field jet dyeing apparatus is configured to jet four colors of dyes by field jets, which dyes are mixed on the surface of the fabric to produce a desired final color on the fabric.

7. The color control system according to claim 6.

8. the first color detection device and / or the second color detection device, the second color detection device being configured as a split type and including a color detection camera head and a spectrometer; and / or The first color detection device and / or the second color detection device are configured as an integrated color detection camera head having an integrated color sensor.

7. The color control system according to claim 6.

9. the color detection camera head includes a light source, an integrating sphere, a light trap, and a fiber optic head; A fiber optic connection is provided between the fiber optic head and the spectrometer, a light trap is provided at the mirror hole of the integrating sphere, the fiber optic head is provided to receive the light emitted through the receiver hole of the integrating sphere, and a lens is provided between the receiver hole of the integrating sphere and the fiber optic head, and / or the integrated color-sensing camera head further comprises a light source, an integrating sphere, a light trap, and a lens, the light trap being disposed at the specular hole of the integrating sphere, the color sensor being disposed to receive light emitted from the receiver hole of the integrating sphere, and the lens being disposed between the receiver hole of the integrating sphere and the color sensor; and / or the light source structure is a coaxial light source having an LED array; and / or the light source is selected from the following group, which includes standard light sources A, C, D series standard light sources D50, D65, D75, F in accordance with the CIE standard; and / or The color temperature of the A standard light source is 2500K to 3000K, the color temperature of the C standard light source is 6500K to 7000K, the color temperature of the D series standard light source is 4500K to 8000K, and the color temperature of the F standard light source is 2500K to 3000K; and / or a plurality of photodiodes are integrated on one single chip of the color sensor, a first photodiode of said plurality of photodiodes is provided with a red filter, a second photodiode of said plurality of photodiodes is provided with a green filter, a third photodiode of said plurality of photodiodes is provided with a blue filter, and the remaining photodiodes are not provided with a filter; and / or The structure of the integrating sphere is a d / 8 degree integrating sphere.

9. The color control system according to claim 8.

10. a heating device is provided downstream of the four-color field jet dyeing device along the direction of travel of the fabric, the second color detection device is provided downstream of the heating device, the heating device is configured to heat the dyed fabric so as to fix the color to the fabric, the second color detection device is provided downstream of the heating device, the four-color field jet dyeing device, the heating device and the second color detection device together constitute a four-color dyeing and color detection component; and / or and / or the fabric is provided with a pair of four-color dyeing and color detection components on either side; the first color detection device is located upstream of the sample fabric table; and / or receiving light emitted from an optical fiber head, transmitting the received color light to a spectrometer through an optical fiber, and communicating an output terminal of the spectrometer with an input terminal of a color control device; and / or A color sensor receives color light, corrects the received color light with a spectral sensitivity curve, and calculates a color difference result, and the color difference result is transmitted to a color control device through a communication connection between an output terminal of the color sensor and an input terminal of the color control device. A color control system according to any one of claims 6 to 8.

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