Caps sterilizer with vibrating rail

Abstract

Caps sterilizer (1) comprising a rail (3) for guiding a movement of the caps (Z), a chamber (6), the rail (3) passing through the chamber (6) so that said movement is through the chamber (6), and a vibration system (5) configured for generating a vibration of said rail (3) during said movement.

Description

CAPS STERILIZER WITH VIBRATING RAIL

[0001] The present invention relates to a caps sterilizer provided with a vibrating rail to improve the handling of the caps by the sterilizer.

[0002] In the field of packaging pourable products, it is known to use an aseptic technique for filling the containers with the product, which in turn requires the sterilization of the product, of the container and of the caps.

[0003] To this end, it is known the use of a cap sterilizer configured for sterilizing the caps while the caps are moving along a rail under the action of a pushing wheel located at the input end of the rail.

[0004] The friction of the caps with respect to the rail can require a too high axial force on the caps for advancing them along the rail. This in turn may lead to an excessive deformation of the caps or may cause a damage to the caps, and / or can require a stoppage of the sterilizer, with the consequent negative impact on the production speed and therefore on reliability of the sterilizer.

[0005] A caps sterilizer according to present description and / or according to any of the appended sterilizer claims is configured for reducing the risk of damaging the caps and / or for improving the reliability of the caps sterilizer.

[0006] The following brief description of the drawings and detailed description of the invention will be referred to a possible example embodiment of a caps sterilizer according to present description.BRIEF DESCRIPTION OF THE DRAWINGS

[0007] The following detailed description will be referred to the accompanying drawings, in which:

[0008] is a top view of the sterilizer;

[0009] is a top view of a portion of the sterilizer with a cover removed;

[0010] is the layout of an automatic control device of the sterilizer;

[0011] is a cross section along a wall sector of a chamber where a rail of the sterilizer is positioned;

[0012] is a perspective view of the wall sector of, from an outside environment with respect to the chamber;

[0013] is a perspective view of another cross section of the wall sector of.DETAILED DESCRIPTION OF THE INVENTION

[0014] The caps sterilizer 1 comprises a rail 3 for guiding a movement of the caps Z. The sterilizer 1 comprises a chamber 6. The rail 3 passes through the chamber 6 so that said movement is through the chamber 6. The sterilizer 1 comprises a vibration system 5 which is configured for generating a vibration of the rail 3 during said movement. The vibration is a vibration with respect to the chamber 6 or to a fixed frame supporting the chamber 6.

[0015] The chamber 6 defines a sterile or aseptic tunnel 2, The movement of the caps Z is along the longitudinal extension of the rail 3 and of the tunnel 2. To this end, the rail 3 passes through the tunnel 2.

[0016] In, the chamber 6 is shown from above. In, a cover of the chamber 6 is not shown, to make the rail 3 visible.

[0017] Thanks to the vibration, the friction between the caps Z and the rail 3 is reduced, to reduce the risk of excessive slowdown of the caps Z along the rail 3 and to lower the risk of having to stop the sterilizer 1 due to an excessive force imparted or to be imparted on the caps, thereby improving its reliability. Therefore, there is an improvement in the handling of the caps, to improve the production and / or reliability of the caps sterilizer.

[0018] The vibration system 5 comprises a plurality of vibration devices 51 and 52. Each vibration device 51 or 52 is operatively positioned at a respective height Q1 or Q2 along the longitudinal extension of the rail 3. For each device 51 or 52, the respective height is different from each height Q2 or Q1 of the other devices 52 or 51. In, a first vibration device 51 and a second vibration device 52 are shown as an example. The height of the first vibration device 51 is Q1. The height of the second vibration device 52 is Q2.

[0019] Each vibration device 51 or 52 is associated to a respective wall sector 61 of the chamber 6.

[0020] Figures from 4 to 6 are referred to the second vibration device 52. Each vibration device of the vibration system 5 can have any one of the features of the second vibration device 52, or all the features of the second vibration device 52. Each other vibration device of the vibration system 5 can be equal to second vibration device 52 apart from the height along the longitudinal extension of the rail 3.

[0021] Each vibration device 51 or 52 comprises a respective vibration source 523 which is located outside the chamber 6. The vibration source 523 is for example a pneumatic source or a piezoelectric source. In Figures 4 and 6, I indicates the internal environment of the chamber 6, while E indicates an external environment with respect to the chamber 6.

[0022] Each vibration device 51 or 52 comprises a respective vibration structure 521. The vibration structure 521 passes through the respective wall sector 61. The vibration structure 521 is mechanically coupled with the rail 3 to transmit the vibration of the source 523 to the rail 3. In this way the source 523 can operate in the external environment E, to eliminate the risk of contamination of the chamber 6 by the components or materials of the source 523, in particular because the chamber 6 is a clean chamber or a sterile chamber.

[0023] For each vibration device 51 or 52, the vibration structure 521 extends between the source 523 and the rail 3 along a transversal direction Y which is transversal to said longitudinal extension of the rail 3. The transversal direction can be orthogonal to said longitudinal extension. In this way, the vibration can comprise at least one component lying on a plane which is transversal or orthogonal to the movement of the caps Z, to significantly reduce the friction related to the longitudinal movement of the caps along the rail 3. The transversal direction Y is shown in, which lies on a plane which is orthogonal to the longitudinal direction of the rail 3, and therefore to the movement of caps Z.

[0024] For each vibration device 52, the vibration structure 521 comprises a stem or rod or beam which is elongated along the respective direction Y of the structure 521. In this way, the transmission of the source vibration can be transmitted more correctly from the source 523 to the rail 3, with less disturbance.

[0025] The vibration is transmitted preferably by an axial motion or oscillation of the stem or rod or beam along its extension, and therefore along direction Y of the structure 521. Transversal direction Y is shown in.

[0026] For each vibration device 51 or 52, the sterilizer 1 comprises a sealing membrane 7 which supports the respective structure 521 to accompany the vibration transmitted by the structure 521. The structure 521 passes through the membrane 7 and the membrane 7 defines a portion of the respective wall sector 61. In this way, the mechanical vibration can be used to reduce friction ensuring the tightness or sealing of the chamber 6, which can be kept in sterile condition. In this way, the improvement in reliability of the caps sterilizer is obtained without any risk of contamination.

[0027] Also, in this way the membrane 7 reduces at least significantly the transmission of the vibration to the other components of the chamber 6, so that the vibration is directed or channeled at least mainly to the rail 3 and not to the walls of the chamber 6. In this way the actual vibration is closer to the desired or ideal one, so that the vibration system 5 can be more accurate.

[0028] Therefore, each vibration device 51 or 52, the sealing membrane 7 is preferably configured for damping the transmitted vibration.

[0029] Each vibration device 51 or 52 comprises a coupling body 522 being located within the chamber 6 and mounted on an end of the structure 521a which is located within the chamber 6. Both the end 521a of the structure 521 and the coupling body 522 are therefore located in the internal environment I. The structure 521 is mechanically coupled with or to the rail 3 by means of the body 522.

[0030] The caps sterilizer 1 comprises a motorized input wheel 4 for inputting the caps in the chamber 6 and along the rail 3. The caps sterilizer 1 comprises an automatic control device 8 which is in communication with the wheel 4 and the vibration system 5 for automatically controlling the vibration as a function of the torque of the wheel 4. In this way, the torque of the wheel 4 is used as a feedback which is representative of the level of friction generated by the caps, to calibrate the activity of the vibration system more accurately.

[0031] The movement of the caps is generated by the pushing action exerted by the input wheel 4, which pushing action is transferred by mechanical contact from each cap to the cap which is immediately downstream along the row of caps which is positioned along the rail.

[0032] The automatic control device 8 can be configured for automatically stopping the input wheel 4 in case the torque is bigger than an upper limit.

[0033] The automatic control device 8 is configured for automatically controlling each vibration device 51 or 52 separately from the others. In this way, the type or mode of vibration can be controlled more accurately.

[0034] In particular if the vibration source of each vibration device is piezoelectric, it can be better obtained a variation along the longitudinal extension of the rail 3 of the control of the vibration imparted by the vibration devices.

[0035] Moreover, if the source of the vibration device is piezoelectric, the frequency of vibrations can be higher, to reduce the time of contact of each caps against the rail 3 during the movement.

[0036] Moreover, if the source of the vibration device is piezoelectric, the energy consumption can be very low.

[0037] Moreover, if the source of the vibration device is piezoelectric, the source can be located within the chamber 6, in an alternative not shown embodiment. In this case, in fact, the vibration device can be sterilized with the other parts located in the internal environment I.

[0038] The caps sterilizer 1 can be in particular used in a machine for packaging pourable products by means of capped containers. The machine can be for example a filling and capping machine.

Claims

- Caps sterilizer (1) comprising a rail (3) for guiding a movement of the caps (Z), a chamber (6), the rail (3) passing through the chamber (6) so that said movement is through the chamber (6), and a vibration system (5) configured for generating a vibration of said rail (3) during said movement.Caps sterilizer (1) according to Claim 1, wherein the vibration system (5) comprises a plurality of vibration devices (51, 52), each vibration device (51; 52) being operatively positioned at a respective height (Q1; Q2) along the longitudinal extension of the rail which is different from each height (Q2; Q1) of the other devices (52; 51).Caps sterilizer (1) according to Claim 2, wherein each vibration device (51; 52) comprises:- a respective vibration source (523), the vibration source being for example a pneumatic source or a piezoelectric source;- a respective vibration structure (521), the vibration structure (521) being mechanically coupled to the rail (3) to transmit the vibration of the source (523) to the rail (3).Caps sterilizer (1) according to Claim 3, wherein:- each vibration device (51; 52) is associated to a respective wall sector (61) of the chamber (6);- for each vibration device (51; 52), the vibration source (523) is located outside the chamber (6);- the vibration structure (521) is passing through the respective wall sector (61).Caps sterilizer (1) according to Claim 4, wherein, for each vibration device (51; 52), the sterilizer (1) comprises a sealing membrane (7) which supports the respective structure (521) to accompany the vibration transmitted by the structure (521), the structure (521) passing through the membrane (7) and the membrane (7) defining a portion of the respective wall sector (61).Caps sterilizer (1) according to any of Claims from 3 to 5, wherein, for each vibration device (51; 52), the vibration source (523) is piezoelectric.Caps sterilizer (1) according to Claim 3, wherein, wherein, for each vibration device (51; 52):- the vibration source (523) is piezoelectric;- the vibration source (523) is located within the chamber (6).Caps sterilizer (1) according to any of Claims from 3 to 7, wherein, for each vibration device (52), the vibration structure (521) extends between the source (523) and the rail (3) along a transversal direction (Y) which is transversal to said longitudinal extension.Caps sterilizer (1) according to Claim 8, wherein, for each vibration device (52), the vibration structure (521) comprises a stem or rod or beam which is elongated along the respective direction of the structure (521).Caps sterilizer (1) according to any of Claims from 3 to 9, wherein each vibration device (51; 52) comprises a coupling body (522) located within the chamber and mounted preferably on an end of the structure (521a), the end (521a) being preferably located within the chamber (6),wherein the structure (521) is mechanically coupled to the rail (3) by means of the body (522).Caps sterilizer (1) according to any of the previous Claims, comprising a motorized input wheel (4) for inputting the caps in the chamber (6) and along the rail (3), and an automatic control device (8) which is in communication with the wheel (4) and the vibration system (5) for automatically controlling the vibration as a function of the torque of the wheel (4).Caps sterilizer (1) according to Claims 2 and 11, wherein the automatic control device (8) is configured for automatically controlling each vibration device (51; 52) separately from the other vibration devices (52; 51).Caps sterilizer (1) according to any of the previous Claims, wherein the chamber is a sterile chamber or a clean chamber.Machine for packaging pourable products by means of capped containers, comprising a caps sterilizer according to any of the previous claims, the machine being preferably a filling and capping machine.Vibration device (51; 52) for a caps sterilizer according to any of Claims from 1 to 13.

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