Battery assembly for wireless field devices

The intrinsically-safe battery assembly with a polymeric chassis and advanced retention/ejection mechanisms addresses the challenge of battery replacement in hazardous environments, ensuring operational safety and reducing costs.

WO2025090230A1 Publication Date: 2025-05-01ROSEMOUNT INC
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Patent Information

Application Number
PCT/US2024/048080
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-10-26
Filing Date
2024-09-24
Publication Date
2025-05-01

AI Technical Summary

Technical Problem

Existing wireless field devices in industrial settings face challenges with battery replacement in hazardous environments, as conventional batteries are not intrinsically safe and can be damaged by drops, leading to costly and time-consuming declassification processes.

Method used

An intrinsically-safe battery assembly is developed, comprising a polymeric chassis with built-in retention and ejection mechanisms, ensuring secure and easy replacement of batteries while meeting Division 1 and Zone 0 safety standards.

Benefits of technology

The solution provides a reliable, long-lasting power source for wireless field devices in harsh environments, ensuring operational safety and reducing the need for costly declassification procedures.

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Abstract

An intrinsically-safe battery assembly (200) for field devices, includes an intrinsically-safe battery (206) and polymeric chassis (204). In an example, the polymeric chassis (204) is removably coupled to the intrinsically-safe battery (206) and has at least one retention mechanism (224, 226) configured to engage the intrinsically-safe battery (206). In another example, the polymeric structure (204) has at least one battery ejection (228) mechanism configured to eject the intrinsically-safe battery (206). A field device (100) is also provided.
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