Dynamic foot brace for treating chronic pain

Abstract

The described technology pertains to the field of orthopedic devices, specifically foot braces adapted for treating plantar fasciitis and other foot and ankle conditions. The technical problem addressed is the impracticality of traditional taping techniques for long-term use due to their rapid degradation and the need for specialized training. This technology provides a durable, user-friendly orthopedic device that mimics the mechanical support and forces of the low dye taping method. This device offers effective support and relief for foot and ankle ailments, enhancing mobility and reducing symptoms. The primary use of this technology is in sports medicine, rehabilitation, and orthopedics to aid recovery and provide pain relief. The device is constructed to adjust to individual anatomical differences, overcoming the limitations of existing one-size-fits-all solutions. The described technology is characterized by the ability to maintain supportive properties over extended periods, unlike traditional taping methods.

Description

DYNAMIC FOOT BRACE FOR TREATING CHRONIC PAIN FIELD OF THE INVENTION

[0001] The present disclosure is directed to orthopedic devices. Specifically, the present disclosure is directed to foot braces designed to, for example, replicate the low dye taping technique for the treatment of plantar fasciitis and other foot and ankle conditions.CROSS-REFERENCE TO RELATED APPLICATION

[0002] This application claims the benefit of United States Provisional Patent Application No. 63 / 566,484, to LOFT 2 PLANTAR FASCIITIS BRACE filed on March 18, 2024, which is incorporated by reference herein in its entirety.INTRODUCTION

[0003] Orthopedic devices are specialized tools designed to support, align, prevent, or correct deformities or to improve the function of movable parts of the body. These devices are commonly used in the treatment of musculoskeletal disorders, including conditions affecting bones, joints, ligaments, tendons, and muscles. Orthopedic devices can range from simple braces and splints to complex surgical implants. They are applied in various medical fields, such as sports medicine, rehabilitation, and orthopedics, to aid in recovery, provide pain relief, and enhance mobility.

[0004] In the realm of orthopedic devices, a primary applicative goal is to provide effective support and relief for conditions such as plantar fasciitis, post-tibialis tendon dysfunction, and other foot and ankle ailments. These conditions often require interventions that can replicate the mechanical support provided by professional taping techniques, such as the low dye taping method, which is recognized for its efficacy in reducing symptoms and unloading stress from affected areas. The aim is to offer solutions that are durable, easy to use, and capable of maintaining supportive properties over extended periods, unlike traditional taping methods that degrade quickly.

[0005] Achieving these applicative goals is hindered by several obstacles. Traditional taping techniques, while effective, are impractical for long-term use due to their tendency to break down quickly, especially during athletic activities. They require frequent reapplication and specialized training to perform correctly, making them inaccessible for most individuals. Additionally, existing braces and orthotic solutions often fail to replicate the precise forces and support provided by taping, leading to suboptimal outcomes for patients.

[0006] The existing body of knowledge indicates that various braces and orthotic devices have been developed to address foot and ankle conditions. These devices typically aim to providestructural support and alleviate pain through compression and stabilization. However, many of these solutions do not effectively mimic the nuanced mechanical forces of professional taping techniques, such as the low dye taping method. They often lack the ability to adjust to individual anatomical differences, resulting in a one-size-fits-all approach that may not provide adequate support for all users. Furthermore, the durability and ease of use of these devices are often compromised, limiting their effectiveness in long-term applications.

[0007] Thus, there is an unmet need for an improved orthopedic device. More particularly, there is a need for a device that can replicate the mechanical support and forces of the low dye taping technique in a durable, user-friendly form.SUMMARY

[0008] This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features, nor is it intended to limit the scope of the claims included herewith.

[0009] In one embodiment, the disclosure provides an orthopedic brace apparatus that replicates a low dye taping technique. The apparatus includes a base configured to support an anatomical structure, a plurality of non-stretch cables arranged in a predetermined pattern that exhibit a defined tensile strength and are interspaced with zones of stretch for enhanced conformability, a floating arch formed on the base, and a power strap affixed to the floating arch to exert upward and laterally directed forces on the anatomical structure. The non-stretch cables may be arranged at predetermined angles corresponding to traditional taping orientations and maintain a uniform tensile strength throughout the apparatus. In addition, the zones of stretch between the cables allow for improved conformability, the floating arch may include a recessed portion to accommodate individualized anatomical profiles, the power strap may also be configured to exert rotational force to induce medial arch inversion, the integrated arrangement further provides both medial and lateral ankle support, the mechanical properties of the cables and stretch zones are maintained over an extended period, and the power strap is adjustable to accommodate a range of anatomical sizes.

[0010] In another embodiment, the disclosure provides an orthopedic foot brace system for replicating a low dye taping technique. The system comprises a base configured to receive a foot, a plurality of non-stretch cables arranged in a predetermined pattern with a defined tensile strength and interspaced with zones of stretch to permit conformability to the foot, a floating arch on the base that adjustably accommodates individual anatomical variations via relative displacement withuser-applied force, and a power strap affixed to the floating arch that exerts upward and laterally directed force on the medial arch of the foot when manually tightened. The cables may be arranged at predetermined angles following an advanced taping technique, exhibit uniform tensile strength, and work in concert with the stretch zones designed for enhanced conformability. The floating arch may include a recessed portion to accommodate individualized arch profiles, while the power strap may be arranged to exert both upward and rotational forces to induce medial arch inversion. Further features include a lace system comprising multiple laces threaded through eyelets anchored to portions of the non-stretch cables for added foot compression, an inner cushioning layer on the base to protect the heel during ambulation, and an integrated arrangement that provides both medial and lateral ankle support, with the power strap adjustable to accommodate a range of foot sizes by varying the applied force.BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The incorporated drawings, which are incorporated in and constitute a part of this specification exemplify the aspects of the present disclosure and, together with the description, explain and illustrate principles of this disclosure.

[0012] FIG. 1 illustrates a schematic diagram of the orthopedic foot brace apparatus designed to replicate advanced taping techniques in accordance with one or more embodiments of the present disclosure;

[0013] FIG. 2 illustrates a schematic diagram of a side view of the orthopedic foot brace apparatus engaging a foot in accordance with one or more embodiments of the present disclosure;

[0014] FIG. 3 illustrates a schematic diagram of a front view of the orthopedic foot brace apparatus engaging a foot in accordance with one or more embodiments of the present disclosure;

[0015] FIG. 4 illustrates a schematic diagram of the structural components of the orthopedic foot brace designed to replicate advanced taping techniques in accordance with one or more embodiments of the present disclosure;

[0016] FIG. 5 illustrates the orthopedic foot brace apparatus with an unengaged power strap in accordance with one or more embodiments of the present disclosure;

[0017] FIG. 6 illustrates the integration of the brace within a shoe in accordance with one or more embodiments of the present disclosure;

[0018] FIG. 7A illustrates both a lateral and bottom view of the base mesh panel layer wrapping around the arch in the orthopedic foot brace in accordance with one or more embodiments of the present disclosure;

[0019] FIG. 7B illustrates a side view of the orthopedic foot brace's internal footbed design, highlighting the sole and base mesh panel layer in accordance with one or more embodiments of the present disclosure;

[0020] FIG. 8 illustrates a schematic diagram of the orthopedic foot brace's structural configuration, highlighting the non-stretch lattice layer in accordance with one or more embodiments of the present disclosure;

[0021] FIG. 9A illustrates a lateral view of the orthopedic foot brace's lacing system and structural components in accordance with one or more embodiments of the present disclosure;

[0022] FIG. 9B illustrates a medial view of the orthopedic foot brace’s lacing system and structural components in accordance with one or more embodiments of the present disclosure;

[0023] FIG. 10 illustrates a schematic diagram of the orthopedic foot brace's lateral sole layer with reinforced slots for strap adaptation in accordance with one or more embodiments of the present disclosure;

[0024] FIG. 11 A illustrates a schematic diagram of the lateral view of the power arch system in accordance with one or more embodiments of the present disclosure;

[0025] FIG. 11B illustrates a schematic diagram focused on the power strap and power strap connector interaction in accordance with one or embodiments of the present disclosure;

[0026] FIG. 11C illustrates a schematic diagram of the medial view of the power strap and floating arch in the orthopedic foot brace in accordance with one or more embodiments of the present disclosure;

[0027] FIG. 12A illustrates a schematic diagram of the construction layers of the orthopedic foot brace, highlighting the integration of the heat shrink layer and lasted upper to create the bottom tread in accordance with one or more embodiments of the present disclosure;

[0028] FIG. 12B illustrates a bottom view of the orthopedic foot brace showing the arrangement of the lasted upper as well as the power strap and floating arch in accordance with one or more embodiments of the present disclosure;

[0029] FIG. 12C illustrates a bottom view of the orthopedic foot brace showing the thermal shrink tape in accordance with one or more embodiments of the present disclosure;

[0030] FIG. 12D illustrates a bottom view of the orthopedic foot brace showing the arrangement of the heat shrink tape over the lasted upper and floating arch to create the bottom tread in accordance with one or more embodiments of the present disclosure;

[0031] FIG. 13 illustrates a lateral arch view of the structural components of the orthopedic foot brace in accordance with one or more embodiments of the present disclosure;

[0032] FIG. 14 illustrates a front view of the orthopedic foot brace apparatus showcasing the structural components in accordance with one or more embodiments of the present disclosure.

[0033] FIG. 15 illustrates a medial arch view of the orthopedic foot brace apparatus showcasing the arrangement of cables, elastic zones, and the floating arch in accordance with one or more embodiments of the present disclosure; and

[0034] FIG. 16 illustrates a lateral side view of the orthopedic foot brace apparatus designed to replicate advanced taping techniques in accordance with one or more embodiments of the present disclosure.DETAILED DESCRIPTION

[0035] In the following detailed description, reference will be made to the accompanying drawing(s), in which identical functional elements are designated with like numerals. The aforementioned accompanying drawings show by way of illustration, and not by way of limitation, specific aspects, and implementations consistent with principles of this disclosure. These implementations are described in sufficient detail to enable those skilled in the art to practice the disclosure and it is to be understood that other implementations may be utilized and that structural changes and / or substitutions of various elements may be made without departing from the scope and spirit of this disclosure. The following detailed description is, therefore, not to be construed in a limited sense.

[0036] It is noted that description herein is not intended as an extensive overview, and as such, concepts may be simplified in the interests of clarity and brevity.

[0037] All documents mentioned in this application are hereby incorporated by reference in their entirety. Any process described in this application may be performed in any order and may omit any of the steps in the process. Processes may also be combined with other processes or steps of other processes.

[0038] In the field of orthopedic devices, particularly those designed for foot and ankle support, there exists a significant challenge in providing effective and durable solutions for conditions suchas plantar fasciitis and posterior tibial tendon dysfunction. These conditions often require interventions that replicate the mechanical support provided by professional taping techniques, such as the low dye taping method. This method is recognized for its efficacy in reducing symptoms and unloading stress from affected areas. However, traditional taping techniques are impractical for long-term use due to their rapid degradation, especially during athletic activities. They require frequent reapplication and specialized training to perform correctly, making these techniques inaccessible for most individuals.

[0039] Existing braces and orthotic solutions have been developed to address these foot and ankle conditions, typically aiming to provide structural support and alleviate pain through compression and stabilization. However, many of these solutions fail to effectively mimic the nuanced mechanical forces of professional taping techniques. They often lack the ability to adjust to individual anatomical differences, resulting in a one-size-fits-all approach that may not provide adequate support for all users. Furthermore, the durability and ease of use of these devices are often compromised, limiting their effectiveness in long-term applications.

[0040] The present orthopedic foot brace apparatus addresses these challenges by replicating advanced taping techniques such as the low dye taping technique. This apparatus comprises a base configured to receive a foot, with a plurality of non-stretch cables arranged in a predetermined pattern to mimic the mechanical forces of the low dye taping technique. It should be understood that other predetermined patterns mimicking mechanical forces of other taping techniques may be used. These cables exhibit a defined tensile strength and are interspaced with zones of stretch to permit conformability to the foot. A floating arch region is formed on the base, allowing for adjustable accommodation of individual anatomical variations of the arch. Additionally, a power strap is affixed to the base, constructed of a non-elastic material, and operatively connected to a lace system. This strap is configured to exert an upward and laterally directed force on the medial arch of the foot when manually tightened. The integrated arrangement of these components provides durable, self-adjusting support that replicates the pressure distribution and corrective forces of traditional low dye taping, offering an effective solution for the treatment of plantar fasciitis and other foot and ankle conditions.

[0041] A "floating arch" in the context of the present disclosure refers to a structural feature that allows the arch support component of the brace to adjust and conform to the individual anatomical variations of a user's foot arch. This structural feature enables the brace to accommodate differentarch heights and shapes by permitting relative displacement with user-applied force, thereby providing customized support and enhancing the effectiveness of the brace in replicating the mechanical forces of professional taping techniques.

[0042] The orthopedic foot brace apparatus may feature a cut-away portion strategically designed to interact with the floating arch, thereby accommodating various arch heights. This cut-away portion may be located beneath the floating arch region, providing a space that allows the arch support component to adjust and conform to the individual anatomical variations of a user's foot arch. By permitting relative displacement with user-applied force, the floating arch may effectively contour to high, low, or neutral arches, ensuring a customized fit. This design may enable the brace to provide consistent support and pressure distribution, replicating the mechanical forces of professional taping techniques such as low dye. The cut-away portion, in conjunction with the floating arch, may allow the brace to adapt to different arch profiles without compromising the structural integrity or supportive function of the device, thereby enhancing the effectiveness of the apparatus in treating conditions such as plantar fasciitis and posterior tibial tendon dysfunction.

[0043] The orthopedic foot brace apparatus may be designed to allow users to adjust the brace while wearing the device, providing a customizable fit that enhances comfort and effectiveness. The component facilitating this adjustability is the power strap, which may function similarly to a belt. Users may manually tighten or loosen the power strap to exert the desired amount of upward and lateral force on the medial arch, thereby tailoring the support to their specific anatomical needs. This adjustability may be further enhanced by the floating arch region, which permits relative displacement with user-applied force, allowing the brace to conform to various arch heights and shapes. The lace system may also contribute to the adjustability, as it secures the power strap and provides a stable anchorage for maintaining the desired tension. This combination of features may ensure that the brace can be easily modified to accommodate changes in foot anatomy or user preference, offering a personalized fit that replicates the mechanical forces of professional taping techniques.

[0044] Referring to FIGS. 1-5, an orthopedic foot brace 100 may be designed to replicate advanced taping techniques such as the low dye taping technique for the treatment of plantar fasciitis and other foot and ankle conditions. The orthopedic foot brace 100 may be structured to provide durable, self-adjusting support that mimics the mechanical forces of traditional taping methods, utilizing non-stretch cables 102, elastic zones 104, a power strap 106, a tongue 114, a rear pull tab116, a front pull tab 1 18, and a sole 122. The orthopedic foot brace 100 may include a series of cables 102, which are strategically arranged to mimic the mechanical forces of the low dye taping technique. These cables 102 may be non-stretch and exhibit a defined tensile strength, thereby providing structural support and stability to the foot. In addition, elastic zones 104 may be interspersed between the cables 102, allowing for conformability to the foot's anatomy and enhancing the brace's ability to adjust to individual anatomical variations. A prominent feature of the orthopedic foot brace 100 is the power strap 106, which may be constructed of a non-elastic material. The power strap 106 may be designed to exert an upward and laterally directed force on the medial arch of the foot when manually tightened, thereby effectively replicating the corrective forces of the low dye taping technique. Moreover, this power strap 106 may be operatively connected to a lace system 108, as shown in FIG. 5 depicting the brace with an unengaged power strap 500. The orthopedic foot brace 100 may also feature a tongue 114, which may provide a comfortable interface between the foot and the brace and may ensure that the pressure exerted by the power strap 106 is evenly distributed. In some embodiments, the tongue 114 may be made of an elastic material in order to better form to a user’s foot. In other or further embodiments, the tongue may have an elastic section, for example the middle section running the length of the lace system 108. Furthermore, the rear pull tab 116 and the front pull tab 118 may facilitate easy donning and doffing of the orthopedic foot brace 100, thereby allowing users to adjust the fit as needed. The sole 122 of the orthopedic foot brace 100 may be designed to provide a stable base for the foot, thereby contributing to the overall support and comfort of the device. The integration of these components within the orthopedic foot brace 100 may ensure that the orthopedic foot brace 100 can effectively replicate the pressure distribution and corrective forces of traditional low dye taping, thereby offering an innovative solution for individuals suffering from plantar fasciitis and other related conditions.

[0045] FIG. 2 illustrates an orthopedic foot orthopedic foot brace 100 designed to replicate advanced taping techniques, specifically the low dye taping method, for the treatment of plantar fasciitis and other foot and ankle conditions. The orthopedic foot brace 100 may include a series of non-stretch cables 102, forming a non-stretch lattice layer 800. The non-stretch cables 102 may be strategically arranged to mimic the mechanical forces of the low dye taping technique. These cables 102 may exhibit a defined tensile strength, thereby providing structural support and stability to the foot. Moreover, the cables 102 are interspersed with elastic zones 104, which allow forconformability to the foot's anatomy and may enhance the brace's ability to adjust to individual anatomical variations. The dynamic nature of the elastic zones 104 during activity may contrast with the effect of the non-stretch cables 102, thereby providing both flexibility and support where needed.

[0046] FIG. 6 illustrates the incorporation of the orthopedic foot brace 600 within a shoe 120, thereby demonstrating the low-profde design that may allow the brace 600 to be worn comfortably under a standard tennis shoe without hindering the user's movement. The shoe 120 may house the brace 600, thereby showcasing the brace's ability to fit seamlessly within standard footwear. This integration may be noteworthy as it may allow users to benefit from the supportive properties of the brace while maintaining the aesthetic and functional aspects of regular shoes. The low-profile design may ensure that the brace does not add excessive bulk, thereby allowing for natural movement and comfort during wear. This feature may be particularly advantageous for individuals who may require orthopedic support but wish to maintain an active lifestyle without the inconvenience of bulky or conspicuous medical devices. Overall, FIG. 6 highlights the innovative design of the orthopedic foot brace 600, thereby emphasizing the foot brace's ability to provide effective support and relief for foot and ankle ailments while being discreetly worn under everyday footwear. The foot brace 600 is supported by cables 102 and elastic zones 104, ensuring a comfortable fit within the shoe 120.

[0047] FIG. 7A illustrates a lateral view of the base mesh panel layer 700, which is designed to wrap down and around the arch of the foot. This component may play a significant role in the orthopedic foot brace apparatus, providing structural support and conformability to the user's foot anatomy. The base mesh panel layer 700 may be constructed to offer flexibility and durability, ensuring that the brace can adapt to various foot shapes and sizes while maintaining the supportive function. FIG. 7A may also highlight the cut away 702, which is strategically positioned to interact with the floating arch region of the orthopedic foot brace 100. This cut away 702 may allow for the accommodation of different arch heights and shapes, enhancing the orthopedic foot brace 100's ability to provide customized support. By permitting relative displacement with user-applied force, the cut away 702 may ensure that the orthopedic foot brace 100 can effectively contour to high, low, or neutral arches, thereby replicating the mechanical forces of professional taping techniques. Additionally, the base mesh panel 704 may be depicted as part of the overall construction of the brace 600. This base mesh panel 704 may be designed to integrate seamlessly with othercomponents of the brace 600, contributing to the overall stability and comfort of the device. The base mesh panel 704 may be significant in distributing pressure evenly across the foot, reducing stress on specific areas and enhancing the effectiveness of the brace 600 in treating conditions such as plantar fasciitis.

[0048] FIG. 7B may illustrate the internal footbed design of the orthopedic foot brace, highlighting the sole 122 and the base mesh panel 704. The sole 122 may serve as an important part of the foot brace, providing a stable and supportive base for the foot. The design of the sole 122 may offer comfort and durability, ensuring that the brace can withstand prolonged use while maintaining its supportive properties. The sole 122 may be integrated with the base mesh panel layer 700. The sole 122 may wrap around the arch of the foot, thereby contributing to the structural integrity and conformability of the brace.

[0049] FIG. 8 illustrates the construction layers of the orthopedic foot brace, highlighting the nonstretch lattice layer 800 formed by cables 102. The non-stretch lattice layer 800 may be designed to replicate the mechanical forces associated with professional taping techniques, such as the low dye taping method. The cables 102 may be strategically arranged in a predetermined pattern to mimic these forces, thereby providing structural support and stability to the foot. These cables 102 may exhibit a defined tensile strength so as to avoid stretching during typical use, thus maintaining the integrity and effectiveness of the brace. While each non-stretch cable 102 may have similar or identical tensile strengths while not under load, upon experiencing load from a user’s foot, the tensile strength of each Non-stretch cable 102 may change depending on the forces exerted by the foot. In one or more embodiments, a cut away 702 may be strategically positioned within the nonstretch lattice layer to interact with the floating arch region of the orthopedic foot brace 100. This cut away 702 may provide a space that allows the floating arch 1102 to adjust and conform to the individual anatomical variations of a user's foot arch. By permitting relative displacement with user-applied force, the cut away 702 may help ensure that the orthopedic foot brace 100 can effectively contour to high, low, or neutral arches, thereby replicating the mechanical forces associated with professional taping techniques.

[0050] Overall, FIG. 8 may underscore the innovative design of the orthopedic foot brace, showcasing how the integrated arrangement of the non-stretch lattice layer 800, cables 102, elastic zones 104, and cut away 702 may work together to provide durable, self-adjusting support for the treatment of plantar fasciitis and other foot and ankle conditions.

[0051] FIGS. 9A and 9B may illustrate lateral and medial views respectively of the construction layers of the orthopedic foot brace, with a focus on the mono-filament lacing system 900. The mono-filament lacing system900 may be designed to provide a secure and adjustable fit for the brace, thereby enhancing the brace's ability to replicate, at least in part, the mechanical forces of professional taping techniques. The lacing system 108 may allow users to adjust the tension and fit in accordance with their individual anatomical needs. The eyelets 902 may be positioned at the ends of the mono-filaments 904, thereby serving as anchor points for the lacing system 108. These eyelets 902 may be strategically designed to ensure that the laces pass through them securely, which helps maintain the structural integrity of the orthopedic foot brace 100. The mono-filaments 904 may be threaded with the cables 102 in such a manner as to keep the eyelets 902 secure, thus preventing the lacing system 108 from experiencing elasticity. This design feature may be important for maintaining the desired tension and support provided by the orthopedic foot brace 100, as the design prevents unwanted stretching that could compromise the effectiveness of the lacing system 108. The tongue 114 may be depicted as a part of the overall construction, serving to provide a comfortable interface between the foot and the brace 600. The tongue 114 may be designed to conform to the anatomical contours of the foot, thereby ensuring that the pressure exerted by the lacing system 108 is distributed as evenly as possible across the foot. This feature may help enhance both the comfort and the effectiveness of the brace 600, allowing the brace 600 to replicate, in some respects, the corrective forces of traditional taping methods. Overall, FIG. 9A may highlight the innovative design of the mono-filament lacing system 900, showcasing how the integrated arrangement of the eyelets 902, mono-filaments 904, tongue 114, and lacing system 108 may work together to provide durable, self-adjusting support for the treatment of plantar fasciitis and other foot and ankle conditions.

[0052] FIG. 10 shows a lateral sole layer 1000. The lateral sole layer 1000 may provide a stable base for the foot and contribute to the overall durability and effectiveness of the device. The lateral sole 1002 may be depicted as part of the lateral sole layer 1000, serving as the primary interface between the foot and the orthopedic foot brace 100. This component may be designed to offer comfort and stability, ensuring that the orthopedic foot brace 100 may withstand prolonged use while maintaining supportive properties. The lateral sole 1002 may be constructed to integrate seamlessly with other components of the orthopedic foot brace 100, thereby enhancing the overall structural integrity and conformability of the device. Reinforced slots 1004 may be strategicallypositioned within the lateral sole layer 1000 to accommodate the power strap 106. These slots may be designed to provide a secure anchorage for the power strap, ensuring that the power strap may exert the necessary upward and lateral forces on the medial arch of the foot. Reinforcing these slots may prevent unwanted stretching that could compromise the effectiveness of the power strap 106.

[0053] FIGS. 11 A and 1 IB illustrate a lateral view of the power arch system 1100 while FIG. 1 IB illustrates a medial view of the power arch system 1100. The power arch system 1100 may include a floating arch 1102, a power strap 106, and a power strap connector 1104, all of which may work in concert to provide customized support and mimic the mechanical forces of professional taping methods. The floating arch 1102 may allow the power arch system 1100 to adapt to various arch heights and shapes. The floating arch 1102 may be designed to fit into a cut away portion of the power arch system 1100, enabling the floating arch 1102 to conform to the user's specific foot anatomy. Such adaptability may help ensure that the power arch system 1100 can provide effective support for individuals with high, low, or neutral arches, thereby enhancing the overall comfort and potential efficacy of the device. The power strap 106 may be constructed of a non-elastic material. The strap may be designed to exert an upward and laterally directed force on the medial arch of the foot. When manually tightened, the power strap 106 may interact with the power strap connector 1104, which may serve as an anchoring point, thereby allowing the strap to apply the necessary tension to lift and support the arch. In some embodiments, the power strap 106 and power strap connector 1104 may adhere together using a loop and hook system. In other embodiments, the power strap 106 and power strap connector 1104 may interface in any such way as to sufficiently secure them together. The floating arch stitching 1106 may be employed to secure the floating arch 1102 within the brace structure. Such stitching may ensure that the floating arch 1102 remains in place while still allowing for the necessary movement and flexibility to accommodate different foot shapes. The stitching may also contribute to the durability and longevity of the brace, thereby maintaining the supportive properties of the brace over extended periods of use.

[0054] FIGS. 12A-12D illustrate the construction layers of the orthopedic foot brace, focusing on the integration of the heat shrink layer 1200, which is formed by fusing the thermal shrink tape 1202 with the lasted upper 1204 to create the bottom tread. The heat shrink layer 1200 may function as the bottom tread of the foot brace, offering a smooth and durable surface that enhances the brace's longevity and effectiveness. This layer may be formed by applying heat to the thermal shrink tape 1202 shown in FIG. 12C, which may cause the tape to contract and tightly adhere tothe lasted upper 1204 shown in FIG. 12B. The resulting fusion may create a cohesive and resilient structure that mimics the supportive properties of traditional taping methods. The thermal shrink tape 1202 may be designed to shrink and conform to the shape of the lasted upper 1204 when heated. This material may be selected for its ability to provide a snug fit and maintain structural integrity over time, ensuring that the heat shrink layer 1200 may withstand the rigors of daily use while offering consistent support to the foot. The lasted upper 1204 may serve as the foundational layer to which the thermal shrink tape 1202 is applied. The heat shrink layer 1200 may be designed to conform to the contours of the foot, providing a base that supports the overall structure of the brace. The integration of the lasted upper 1204 with the heat shrink layer 1200 may lead to a foot brace that is both comfortable and effective in delivering the desired mechanical forces to the foot, thereby aiding in the treatment of conditions such as plantar fasciitis.

[0055] FIG. 13, FIG. 14, FIG. 15, and FIG. 16 illustrate a lateral arch view, a front view, a medial arch view, and a lateral side view respectively of the orthopedic foot brace 100 as described in one or more of the above embodiments. FIGS. 13-16 show the orthopedic foot brace 100 designed to replicate advanced taping techniques and illustrate the integration of several components that can contribute to the functionality and effectiveness of the brace, including non-stretch cables 102, elastic zones 104, power strap 106, lacing 108, rear pull tab 116, sole 122, and front pull tab 118. The orthopedic foot brace 100 may be designed to provide compression and support to a user’s foot while allowing the user to maintain mobility without the need for bulky medical equipment. Such an orthopedic foot brace may be ideal for an individual suffering from plantar fasciitis who still wants to maintain an active lifestyle. Further, the orthopedic foot brace 100 does not require advanced taping skills, nor does it require help from another individual to adjust in order to provide the proper support. Further still, the orthopedic foot brace 100 may be adjusted as needed without the need to remove the brace.

[0056] The following are descriptions of two examples in accordance with one or more embodiments of the present disclosure.(Example 1) An orthopedic brace apparatus, comprising: a base configured to support an anatomical structure; a plurality of non-stretch cables arranged on the base in a predetermined pattern, the nonstretch cables exhibiting a defined tensile strength and being interspaced with zones of stretch;a floating arch formed on the base; a power strap affixed to the floating arch, the power strap configured to exert an upward and laterally directed force on the anatomical structure.(Example 2) The apparatus of example 1, wherein the plurality of non-stretch cables are arranged at predetermined angles corresponding to an orientation of traditional low dye taping.(Example 3) The apparatus of example 1, wherein the non-stretch cables exhibit a uniform defined tensile strength throughout the apparatus.(Example 4) The apparatus of example 1, wherein the zones of stretch between the non-stretch cables are configured to permit enhanced conformability.(Example 5) The apparatus of example 1, wherein the floating arch comprises a recessed portion on the base to accommodate individualized anatomical profiles.(Example 6) The apparatus of example 1, wherein the power strap is configured to exert both an upward and a rotational force to induce medial arch inversion.(Example 7) The apparatus of example 1, wherein the integrated arrangement of the non-stretch cables, zones of stretch, floating arch, and power strap further provides both medial and lateral ankle support.(Example 8) The apparatus of example 1, wherein the non-stretch cables and the interspersed zones of stretch are configured to maintain their mechanical properties over an extended period of use.(Example 9) The apparatus of example 1, wherein the power strap is adjustable to accommodate a range of anatomical structure sizes by varying the degree of upward and laterally directed force applied to the anatomical structure.(Example 10) An orthopedic foot brace system, comprising: a base configured to receive a foot; a plurality of non-stretch cables arranged on the base in a predetermined pattern, the nonstretch cables exhibiting a defined tensile strength and being interspaced with zones of stretch to permit conformability to the foot; a floating arch formed on the base, said floating arch being configured to adjustably accommodate individual anatomical variations of the arch by permitting relative displacement with user-applied force; a power strap affixed to the floating arch, the power strap configured to exert an upwardand laterally directed force on the medial arch of the foot when manually tightened with user applied force.(Example 11) The orthopedic foot brace system of example 10, wherein the plurality of nonstretch cables are arranged at predetermined angles corresponding to an advanced taping technique.(Example 12) The orthopedic foot brace system of example 10, wherein the non-stretch cables exhibit a uniform defined tensile strength throughout the system.(Example 13) The orthopedic foot brace system of example 10, wherein the zones of stretch interposed between the non-stretch cables are configured to permit enhanced conformability. (Example 14) The orthopedic foot brace system of example 10, wherein the floating arch comprises a recessed portion on the base to accommodate individualized arch profiles.(Example 15) The orthopedic foot brace system of example 10, wherein the power strap is configured to exert both an upward and a rotational force to induce medial arch inversion. (Example 16) The orthopedic foot brace system of example 10, further comprising a lace system including a plurality of laces configured to provide compression to the foot.(Example 17) The orthopedic foot brace system of example 16, wherein the plurality of laces are threaded through a plurality of eyelets, wherein the plurality of eyelets are anchored to at least a portion of the plurality of non-stretched cables.(Example 18) The orthopedic foot brace system of example 10, further comprising an inner cushioning layer formed on the base and configured to protect the heel during ambulation. (Example 19) The orthopedic foot brace system of example 10, wherein the integrated arrangement of the non-stretch cables, zones of stretch, floating arch, and power strap further provides both medial and lateral ankle support.(Example 20) The orthopedic foot brace system of example 10, wherein the power strap is adjustable to accommodate a range of foot sizes by varying the degree of upward and laterally directed force applied to the medial arch.(Example 21) An orthopedic brace apparatus, comprising: a mesh layer configured to support a foot; a non-stretch lattice layer comprising a plurality of non-stretch cables arranged on the mesh layer in a predetermined pattern, the non-stretch cables exhibiting a defined tensile strength and being interspaced with zones of stretch;a sole integrated into the mesh layer, the sole comprising a cut away; a floating arch dynamically connected to the sole, wherein the floating arch occupies the cut away; a power strap affixed to the floating arch, the power strap configured to exert an upward and laterally directed force on the foot.(Example 22) The apparatus of example 21, wherein the sole comprises a thermal shrink tape adhered to a lasted upper.(Example 23) The apparatus of example 21, wherein the zones of stretch between each of the plurality of non-stretch cables are configured to provide uniform compression to the foot.(Example 24) The apparatus of example 21, wherein the power strap is configured to exert both an upward and a rotational force to induce medial arch inversion.(Example 25) The apparatus of example 21, wherein the floating arch is configured to adjust to an arch of the foot.

[0057] Particular terminology used when describing certain features or aspects of this application should not be taken to imply that the terminology is limited to any specific characteristics, feature, or aspects. The use of the “horizontal,” “vertical,” “parallel,” “perpendicular” and the like are used for distinguishing between elements construed broadly and may refer to any positioning. For example, “horizontal” encompasses all positions including planes angles less than, equal to, or greater than parallel to the horizon. Likewise, the term “vertical” encompasses all positions including less than, equal to, or greater than 90 degrees relative to horizontal. The terms “parallel” and “perpendicular" are used for describing a relationship between elements and not necessarily for describing a particle angle.

[0058] Other implementations of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

[0059] Various elements, which are described herein in the context of one or more embodiments, may be provided separately or in any suitable subcombination. Further, the processes described herein are not limited to the specific embodiments described. For example, the processes described herein are not limited to the specific processing order described herein and, rather, process blocksmay be re-ordered, combined, removed, or performed in parallel or in serial, as necessary, to achieve the results set forth herein.

[0060] It will be further understood that various changes in the details, materials, and arrangements of the parts that have been described and illustrated herein may be made by those skilled in the art without departing from the scope of the following claims.

[0061] All references, patents and patent applications and publications that are cited or referred to in this application are incorporated in their entirety herein by reference. Finally, other implementations of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

Claims

CLAIMSWhat is claimed is:

1. An orthopedic brace apparatus, comprising: a base configured to support an anatomical structure; a plurality of non-stretch cables arranged on the base in a predetermined pattern, the nonstretch cables exhibiting a defined tensile strength and being interspaced with zones of stretch; a floating arch formed on the base; a power strap affixed to the floating arch, the power strap configured to exert an upward and laterally directed force on the anatomical structure.

2. The apparatus of claim 1, wherein the plurality of non-stretch cables are arranged at predetermined angles corresponding to an orientation of traditional low dye taping.

3. The apparatus of claim 1, wherein the non-stretch cables exhibit a uniform defined tensile strength throughout the apparatus.

4. The apparatus of claim 1, wherein the zones of stretch between the non-stretch cables are configured to permit enhanced conformability.

5. The apparatus of claim 1, wherein the floating arch comprises a recessed portion on the base to accommodate individualized anatomical profiles.

6. The apparatus of claim 1, wherein the power strap is configured to exert both an upward and a rotational force to induce medial arch inversion.

7. The apparatus of claim 1, wherein the integrated arrangement of the non-stretch cables, zones of stretch, floating arch, and power strap further provides both medial and lateral ankle support.

8. The apparatus of claim 1, wherein the non-stretch cables and the interspersed zones of stretch are configured to maintain their mechanical properties over an extended period of use.

9. The apparatus of claim 1, wherein the power strap is adjustable to accommodate a range of anatomical structure sizes by varying the degree of upward and laterally directed force applied to the anatomical structure.

10. An orthopedic foot brace system, comprising: a base configured to receive a foot; a plurality of non-stretch cables arranged on the base in a predetermined pattern, the nonstretch cables exhibiting a defined tensile strength and being interspaced with zones of stretch to permit conformability to the foot; a floating arch formed on the base, said floating arch being configured to adjustably accommodate individual anatomical variations of the arch by permitting relative displacement with user-applied force; a power strap affixed to the floating arch, the power strap configured to exert an upward and laterally directed force on the medial arch of the foot when manually tightened with user applied force.

11. The orthopedic foot brace system of claim 10, wherein the plurality of non-stretch cables are arranged at predetermined angles corresponding to an advanced taping technique.

12. The orthopedic foot brace system of claim 10, wherein the non-stretch cables exhibit a uniform defined tensile strength throughout the system.

13. The orthopedic foot brace system of claim 10, wherein the zones of stretch interposed between the non-stretch cables are configured to permit enhanced conformability.

14. The orthopedic foot brace system of claim 10, wherein the floating arch comprises a recessed portion on the base to accommodate individualized arch profiles.

15. The orthopedic foot brace system of claim 10, wherein the power strap is configured to exert both an upward and a rotational force to induce medial arch inversion.

16. The orthopedic foot brace system of claim 10, further comprising a lace system including a plurality of laces configured to provide compression to the foot.

17. The orthopedic foot brace system of claim 16, wherein the plurality of laces are threaded through a plurality of eyelets, wherein the plurality of eyelets are anchored to at least a portion of the plurality of non-stretched cables.

18. The orthopedic foot brace system of claim 10, further comprising an inner cushioning layer formed on the base and configured to protect the heel during ambulation.

19. The orthopedic foot brace system of claim 10, wherein the integrated arrangement of the non-stretch cables, zones of stretch, floating arch, and power strap further provides both medial and lateral ankle support.

20. The orthopedic foot brace system of claim 10, wherein the power strap is adjustable to accommodate a range of foot sizes by varying the degree of upward and laterally directed force applied to the medial arch.

21. An orthopedic brace apparatus, comprising: a mesh layer configured to support a foot; a non-stretch lattice layer comprising a plurality of non-stretch cables arranged on the mesh layer in a predetermined pattern, the non-stretch cables exhibiting a defined tensile strength and being interspaced with zones of stretch; a sole integrated into the mesh layer, the sole comprising a cut away; a floating arch dynamically connected to the sole, wherein the floating arch occupies the cut away; a power strap affixed to the floating arch, the power strap configured to exert an upward and laterally directed force on the foot.

22. The apparatus of claim 21, wherein the sole comprises a thermal shrink tape adhered to a lasted upper.

23. The apparatus of claim 21, wherein the zones of stretch between each of the plurality of nonstretch cables are configured to provide uniform compression to the foot.

24. The apparatus of claim 21, wherein the power strap is configured to exert both an upward and a rotational force to induce medial arch inversion.

25. The apparatus of claim 21, wherein the floating arch is configured to adjust to an arch of the foot.

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