A waste refrigerator disassembly, crushing and recycling line

By setting the lining plate and inclined portion in the disassembly and crushing recycling line of the waste refrigerator, the crushing efficiency of the crusher is improved, and the problem of low efficiency of the traditional recycling line is solved, and more efficient recycling of waste refrigerator materials is achieved.

CN110216133BActive Publication Date: 2024-12-24GUANGZHOU 3E MACHINERY
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Patent Information

Application Number
CN201910565965.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-06-27
Publication Date
2024-12-24
Estimated Expiration
2039-06-27

AI Technical Summary

Technical Problem

The crushing efficiency of traditional waste refrigerator recycling lines is not high, making it difficult to effectively disassemble and sort and recycle recyclable materials in refrigerators.

Method used

A waste refrigerator disassembly and crushing recycling line is designed, including pre-disassembly platform, shredder, crusher, vibrating screening machine, magnetic separator, eddy current separator, hammer fan and foam material separation device, through the installation The lining plate and inclined parts are more efficiently crushed and screened in the crusher, improving crushing efficiency.

Benefits of technology

By improving the crushing efficiency of the crusher and the classification accuracy of the material, the crushing efficiency of the recycling line is significantly improved, making the recycling process more efficient and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a waste refrigerator disassembly, crushing and recycling line, which includes a pre-disassembly platform, a shredder, a crusher, a first vibration screening machine for receiving materials from the crusher for vibration screening, a magnetic separator, an eddy current separator and several conveyor belts arranged in sequence along the conveying direction; it also includes a hammer fan and a foam material distribution device; a second vibration screening machine is arranged below the eddy current separator; the crusher includes a frame and a crushing mechanism; the crushing mechanism includes a box body, a knife roller arranged in the box body and a driving device for driving the knife roller; the box body includes a feed port arranged at the top and a discharge port arranged at the bottom; the inner side wall of the box body is provided with a lining plate, the lining plate includes an upper lining plate and a lower lining plate; the lower lining plate includes an inclined portion inclined from the bottom toward the center of the box body and an extension portion extending vertically downward from the end of the inclined portion. The waste refrigerator disassembly, crushing and recycling line of the present invention improves the crushing efficiency of the recycling line.
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Description

Technical Field

[0001] The invention relates to a waste refrigerator disassembly, crushing and recycling line. Background Art

[0002] At present, the recyclable resources in waste refrigerators mainly include plastics, iron materials and non-ferrous metals including copper and aluminum. When recycling waste refrigerator resources, it is necessary to disassemble the waste refrigerators and screen and classify different materials for recycling, but the crushing efficiency of traditional recycling lines is not high. Summary of the invention

[0003] The purpose of the present invention is to provide a waste refrigerator disassembly, crushing and recycling line to improve the crushing efficiency of the recycling line.

[0004] To achieve the above-mentioned purpose, the present invention provides a waste refrigerator disassembly, crushing and recycling line, which includes a pre-disassembly platform, a shredder, a crusher, a first vibrating screener for vibrating and screening the material from the crusher, a magnetic separator, an eddy current separator and a plurality of conveyor belts arranged in sequence along the conveying direction; it also includes a hammer fan and a foam material separation device; a second vibrating screener is arranged below the discharge port of the eddy current separator; the crusher includes a frame and a crushing mechanism arranged on the frame; the crushing mechanism includes a vertically arranged cylindrical A box body, a knife roller arranged in the box body and a driving device for driving the knife roller; the box body includes a feed port arranged at the top and a discharge port arranged at the bottom; the knife roller includes a vertically arranged rotating shaft and a knife arranged on the circumference of the rotating shaft; the inner side wall of the box body is provided with a lining plate, and the lining plate includes an upper lining plate arranged at the upper half of the box body and a lower lining plate arranged at the lower half of the box body; the lower lining plate includes an inclined portion inclined from bottom to the center of the box body and an extending portion extending vertically downward from the end of the inclined portion.

[0005] In the above-mentioned waste refrigerator disassembly, crushing and recycling line, the shredder is an oblique push shredder, which includes a frame, a shredding mechanism arranged on the frame and a pushing hopper for pouring materials into the shredder; a feed port is arranged on the top of the shredder; the pushing hopper includes a hopper body for containing materials and a pushing device arranged in the hopper body; the hopper body is inclined in a flared shape on both sides along the axial direction of the shredder, and the pushing device is arranged on one side of the inclined surface of the hopper body.

[0006] In the above-mentioned waste refrigerator disassembly, crushing and recycling line, the shredding mechanism includes a box body, a shredding shaft arranged in the box body and a driving motor for driving the shredding shaft, the shredding shaft includes a main shaft and a knife body sleeved on the main shaft, one end of the main shaft is connected to the driving motor, and the other end is connected to the box body; it also includes a shifting mechanism arranged on the main shaft, and the shifting mechanism is arranged at an end away from the driving motor; the shifting mechanism includes a clamping plate sleeved on the main shaft and abutting against one side of the knife body, and a clamping ring sleeved on the main shaft and abutting against the clamping plate, and a plurality of locking members for fastening the clamping plate are arranged on the peripheral side of the clamping plate; the outer diameter of the clamping plate is larger than the outer diameter of the clamping ring.

[0007] In the above-mentioned waste refrigerator disassembly, crushing and recycling line, the foam distribution device includes a hopper, a fan and a volume reducer connected in sequence from top to bottom; the lower end of the hopper is provided with at least two discharge ports, several of the discharge ports are connected to the fan, and several of the fan are connected to the volume reducer; a reducer and an impeller connected to the reducer are provided inside the hopper; the impeller is provided in the middle of several of the discharge ports.

[0008] The above-mentioned waste refrigerator disassembly, crushing and recycling line also includes a dust collector, which is provided with a fourth through pipe for connecting to the storage hopper and a fifth through pipe connected to the foam distributing device, and the fourth through pipe is also provided with an extension pipe extending to the shredder, crusher and first screening machine.

[0009] The above waste refrigerator disassembly, crushing and recycling line also includes a filter and a muffler, a through pipe with a fan is connected between the filter and the muffler, and the filter is provided with a sixth through pipe connected to the dust collector.

[0010] In the above-mentioned waste refrigerator disassembly, crushing and recycling line, the hammer-type fan includes a frame, a crushing box, an impeller box, a hammer, an impeller and a motor. The crushing box, the impeller box and the motor are all arranged on the frame, the crushing box is connected to the impeller box, the hammer is detachably arranged inside the crushing box, the impeller is arranged inside the impeller box, and the hammer and the impeller are driven by the same rotating shaft, one end of the rotating shaft is connected to the motor, the crushing box is provided with a feeding port, and the impeller box is provided with a discharging port.

[0011] The waste refrigerator disassembly, crushing and recycling line also includes a water spraying device for dust removal.

[0012] In the above waste refrigerator disassembly, crushing and recycling line, the pre-disassembly platform includes a refrigerant recovery machine, a drilling machine and an oil filter machine.

[0013] In the above waste refrigerator disassembly, crushing and recycling line, the pre-disassembly platform is connected to a universal ball platform.

[0014] The above-mentioned technical solution provides a waste refrigerator disassembly, crushing and recycling line, which has the following beneficial effects compared with the prior art: by setting a lining plate, the service life of the box body is increased, and the material is impacted, contacted and crushed between the lining plate and the knife roller. By setting an inclined portion and an extension portion, the inclined portion is inclined toward the center of the box body to reduce the distance between the lining plate and the knife roller, and the crushing and impact time between the material and the knife roller is increased when the material is under the lining plate, thereby achieving a better crushing effect, improving the crushing efficiency of the crusher, and making the material crushing efficiency of the recycling line higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is one of the structural schematic diagrams of the waste refrigerator disassembly, crushing and recycling line of the present invention;

[0016] Figure 2 This is the second structural schematic diagram of the waste refrigerator disassembly, crushing and recycling line of the present invention;

[0017] Figure 3 It is a structural schematic diagram of a crusher of the present invention;

[0018] Figure 4 It is a structural schematic diagram of the shredder of the present invention;

[0019] Figure 5 It is a partial structural schematic diagram of the shifting mechanism of the present invention

[0020] Figure 6 It is a structural schematic diagram of the foam distributing device of the present invention.

[0021] Among them, 1-pre-disassembly platform, 2-shredder, 3-crusher, 4-first vibrating screen, 5-magnetic separator, 6-eddy current separator, 7-hammer fan, 10-storage hopper, 11-foam material distribution device, 12-first conveyor belt, 13-second conveyor belt, 14-third conveyor belt, 15-fourth conveyor belt, 16-second vibrating screen, 17-first discharging conveyor belt, 18-second discharging conveyor belt, 19-dust collector, 20-filter, 21-muffler, 22-universal ball platform, 23-lower weighing plate, 24-inclined part, 25-extension part, 26-hopper body, 27-push box, 28-cylinder, 29-sliding mechanism, 30-card plate, 31-card ring, 32-impeller, 33-reducer. DETAILED DESCRIPTION

[0022] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0023] Please see attached Figure 1-6The present invention provides a waste refrigerator disassembly, crushing and recycling line, which includes a pre-disassembly platform 1, a shredder 2, a crusher 3, a first vibration screening machine 4 for receiving materials from the crusher 3 for vibration screening, a magnetic separator 5, an eddy current separator 6 and a plurality of conveyor belts arranged in sequence along the conveying direction; it also includes a hammer fan 7 and a foam material separation device 11; a second vibration screening machine 16 is arranged below the discharge port of the eddy current separator 6; the crusher 3 includes a frame and a crushing mechanism arranged on the frame; the crushing mechanism includes a vertical A cylindrical box body, a knife roller arranged in the box body and a driving device for driving the knife roller are provided; the box body includes a feed port arranged at the top and a discharge port arranged at the bottom; the knife roller includes a vertically arranged rotating shaft and a knife arranged around the rotating shaft; a lining plate is provided on the inner side wall of the box body, and the lining plate includes an upper lining plate arranged in the upper half of the box body and a lower lining plate 23 arranged in the lower half of the box body; the lower lining plate 23 includes an inclined portion 24 inclined from the bottom toward the center of the box body and an extending portion 25 extending vertically downward from the end of the inclined portion 24.

[0024] Based on the above technical features, the service life of the box is increased by arranging a liner, and the material is crushed by impact, contact and crushing between the liner and the cutter roller. By arranging an inclined portion 24 and an extension portion 25, the inclined portion 24 is inclined toward the center of the box to reduce the distance between the liner and the cutter roller, and the crushing and impact time between the material and the cutter roller is increased when the material is under the liner 23, thereby achieving a better crushing effect, improving the crushing efficiency of the crusher 3, and making the material crushing efficiency of the recycling line higher.

[0025] The recycling process of this recycling line is as follows: after the waste refrigerator is disassembled through the pre-disassembly platform 1, the parts to be recycled are conveyed to the shredder 2 through the first conveyor belt 12 for shredding, the preliminarily shredded materials are conveyed to the crusher 3 through the second conveyor belt 13 to crush the preliminarily shredded materials, the crushed materials are vibrated and screened through the first vibrating screen 4, the sun-separated materials are conveyed to the magnetic separator 5 through the third conveyor belt 14 for magnetic separation and classification, and are classified into non-ferrous metals through the eddy current separator, so as to realize the disassembly and screening of the waste refrigerator, and the screened materials of the eddy current separator 6 are screened for secondary screening through the second vibrating screen 16 After that, it is further classified; the first vibrating screening machine 4 passes through the hammer fan 7 again, and the light plastic foam and other materials are transported to the hammer fan 7 through the first pipeline for fragmentation; the heavy metal and other materials are processed through the first vibrating screening machine 4; the disassembled materials are crushed by the hammer fan 7 and transported to the top of the storage hopper 10 through the second pipeline, and the storage hopper 10 is connected to the foam dividing device 11 through the third pipeline. Since the gravity of the foam is small, it is compressed to the foam dividing device 11 under the action of the fan, and the heavy material is stored in the storage hopper 10, thereby realizing the decomposition and recovery of the material.

[0026] The shredder 2 is an oblique push shredder, which includes a frame, a shredding mechanism arranged on the frame, and a push hopper for pouring materials into the shredder; a feed port is arranged on the top of the shredder; the push hopper includes a hopper body 26 for holding materials and a push device arranged in the hopper body 26; the hopper body 26 is inclined in a flared shape along both sides of the axial direction of the shredder, and the push device is arranged on one side of the inclined surface of the hopper body 26; by providing the flared hopper body 26, when the material is thrown into the hopper, it can better make the material slide to the shredding mechanism, and the push device pushes along one side of the inclined surface of the hopper body 26 In this way, the material is pushed close to the shredding mechanism, which speeds up the time for the material to approach the shredding mechanism and improves the shredding efficiency of the shredder; further improves the crushing efficiency of the material in the recycling line; wherein the pushing device includes a pushing box 27 that slides from the shredder along the inclined surface of the hopper body 26 and an oil cylinder 28 connected to the pushing box 27 for driving the pushing box 27; the oil cylinder 28 is fixed on the hopper body 26; through the pushing action of the oil cylinder 28, the pushing box 27 is driven to push from the shredding mechanism along one side of the hopper body 26, thereby realizing the operation of pushing the material to the shredding mechanism and improving the shredding efficiency.

[0027] The shredding mechanism includes a box body, a shredding shaft arranged in the box body, and a driving motor for driving the shredding shaft. The shredding shaft includes a main shaft and a knife body sleeved on the main shaft. One end of the main shaft is connected to the driving motor and the other end is connected to the box body. It also includes a shifting mechanism 29 arranged on the main shaft. The shifting mechanism 29 is arranged at an end away from the driving motor. The shifting mechanism 29 includes a clamping plate 30 sleeved on the main shaft and abutting against one side of the knife body, and a clamping ring 31 sleeved on the main shaft and abutting against the clamping plate 30. A plurality of locking members for fastening the clamping plate 30 are arranged on the peripheral side of the clamping plate 30. The outer diameter of the clamping plate 30 is larger than the outer diameter of the clamping ring 31. Under the action of the motor, the rotating shaft drives the cutter body to realize the shredding work. By arranging a shifting mechanism 29 on one side of the main shaft, when the cutter body shifts to one side, the fixing setting of the clamping plate 30 is used to realize the tightening and abutment of the cutter body during the shifting. By arranging a clamping ring 31 abutting against one side of the clamping plate 30, and because the outer diameter of the clamping ring 31 is smaller than the inner diameter of the clamping plate 30, the stability of the clamping plate 30 close to the inner diameter side is guaranteed, and the stability of the clamping plate 30 close to the inner diameter side when the cutter body shifts is improved, which ensures that the clamping plate 30 can better realize the stability of the cutter body. By setting the fastening component, the stability of the clamping plate 30 is improved.

[0028] The bottom of the second vibrating screening machine 4 is provided with a first discharging conveyor belt 17 and a second discharging conveyor belt 18 for receiving and conveying the screened materials, so as to realize the conveying and classification of the bulk plastics and nonferrous metals that have not been blown by the hammer blower.

[0029] A fan is provided at the discharge port of the storage hopper 10, a conveyor belt is provided below the fan, one end of the third through pipe is connected to the fan, and foam with smaller mass is conveyed to the second pipeline to the foam distributing device 11 through the fan, and compression is achieved through the foam distributing device 11.

[0030] The foam distributing device 11 includes a hopper, a fan and a volume reducer connected in sequence from top to bottom; at least two discharge ports are arranged at the lower end of the hopper, several of the discharge ports are connected to the relevant fans, and several fan shut-offs are connected to the volume reducer; a reducer 33 and an impeller 32 connected to the reducer 33 are arranged inside the hopper; the impeller 32 is arranged in the middle of several discharge ports; the foam particles in the storage hopper pass through the discharge port to the volume reducer under the action of the fan shut-off to achieve volume reduction of the material. Since at least two discharge ports are arranged, the impeller 32 is driven to rotate under the action of the reducer 33, and the foam particles rotate evenly in the discharge port under the action of the impeller 32 and the foam particles are evenly discharged through the fan shut-offs of each discharge port.

[0031] It also includes a dust collector 19, which is provided with a fourth through pipe connected to the storage hopper 10 and a fifth through pipe connected to the foam distribution device 11. The fourth through pipe is also provided with an extension pipe extending to the shredder 2, the crusher 3 and the first screening machine; by arranging the dust collector 19, dust and harmful gases generated during the disassembly process are eliminated.

[0032] It also includes a filter 20 and a silencer 21, a through pipe with a fan is connected between the filter 20 and the silencer 21, and the filter 20 is provided with a sixth through pipe connected to the dust collector 19; the filter 20 is provided to filter out harmful gases and the silencer 21 is used to reduce noise during the production process.

[0033] The hammer-type fan 7 includes a frame, a crushing box, an impeller box, a hammer, an impeller and a motor. The crushing box, the impeller box and the motor are all arranged on the frame. The crushing box is connected to the impeller box. The hammer is detachably arranged inside the crushing box. The impeller is arranged inside the impeller box. The hammer and the impeller are driven by the same rotating shaft. One end of the rotating shaft is connected to the motor. The crushing box is provided with a feed port. The impeller box is provided with a discharge port. The first through pipe is connected to the discharge port. By installing the hammer and the impeller inside the crushing box and the impeller box respectively, the hammer and the impeller are installed separately. Long materials are first crushed by the hammer and then enter the impeller. This avoids the phenomenon that the long materials are wrapped around the impeller when the hammer and the impeller are integrated, causing blockage and suffocation of the equipment, ensuring smooth feeding and improving production efficiency. At the same time, the hammer is detachably installed in the crushing box. When it needs to be replaced or repaired, it only needs to be removed. It is simple and convenient, and the maintenance cost is reduced.

[0034] A water spraying device for dust removal is provided on the side of the second conveyor belt 13 to reduce dust handling.

[0035] The pre-disassembly platform 1 includes a refrigerant recovery machine, a drilling machine and an oil filter machine, which can disassemble different parts of the waste refrigerator more comprehensively.

[0036] A universal ball platform 22 is connected between the pre-disassembly platform 1 and the first conveyor belt 12, which can better shorten the occupied space and be more flexibly arranged according to space requirements.

[0037] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] Furthermore, in the description of the present invention, unless otherwise specified, “plurality” means two or more.

[0040] The above are only preferred embodiments of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.

Claims

1. A waste refrigerator dismantling, crushing and recycling line, characterized in that: It includes a pre-disassembly platform, a shredder, a crusher, a first vibration screening machine that receives materials from the crusher for vibration screening, a magnetic separator, an eddy current separator, and a plurality of conveyor belts that are sequentially arranged along the conveying direction; It also includes a hammer fan and a foam material distribution device; a second vibrating screen is arranged below the discharge port of the eddy current separator; The crusher comprises a frame and a crushing mechanism arranged on the frame; the crushing mechanism comprises a vertically arranged cylindrical box, a knife roller arranged in the box, and a driving device for driving the knife roller; the box comprises a feed port arranged at the top and a discharge port arranged at the bottom; the knife roller comprises a vertically arranged rotating shaft and a knife arranged on the circumference of the rotating shaft; a lining plate is arranged on the inner side wall of the box, and the lining plate comprises an upper lining plate arranged on the upper half of the box and a lower lining plate arranged on the lower half of the box; the lower lining plate comprises an inclined portion inclined from the bottom toward the center of the box and an extending portion extending vertically downward from the end of the inclined portion; The shredder comprises a box body, a shredding shaft arranged in the box body, and a driving motor driving the shredding shaft, the shredding shaft comprises a main shaft and a knife body sleeved on the main shaft, one end of the main shaft is connected to the driving motor, and the other end is connected to the box body; it also comprises a shifting mechanism arranged on the main shaft, and the shifting mechanism is arranged at an end away from the driving motor; the shifting mechanism comprises a clamping plate sleeved on the main shaft and abutting against one side of the knife body, and a clamping ring sleeved on the main shaft and abutting against the clamping plate, and a plurality of locking members for fastening the clamping plate are arranged on the peripheral side of the clamping plate; the outer diameter of the clamping plate is larger than the outer diameter of the clamping ring; The shredder is an oblique push shredder, which includes a frame, a shredding mechanism arranged on the frame, and a pushing hopper for pouring materials into the shredder; a feed port is arranged on the top of the shredder; the pushing hopper includes a hopper body for containing materials and a pushing device arranged in the hopper body; the hopper body is inclined in a flared shape on both sides along the axial direction of the shredder, and the pushing device is arranged on one side of the inclined surface of the hopper body.

2. The waste refrigerator dismantling, crushing and recycling line according to claim 1, characterized in that: The foam distributing device comprises a hopper, a fan and a volume reducer connected in sequence from top to bottom; at least two discharge ports are arranged at the lower end of the hopper, several of the discharge ports are connected to the fan, and several of the fan are connected to the volume reducer; a reducer and an impeller connected to the reducer are arranged inside the hopper; the impeller is arranged in the middle of several of the discharge ports.

3. The waste refrigerator dismantling, crushing and recycling line as claimed in claim 2, characterized in that: It also includes a dust collector, which is provided with a fourth through pipe for connecting to the storage hopper and a fifth through pipe connected to the foam distributing device, and the fourth through pipe is also provided with an extension pipe extending to the shredder, the crusher and the first screening machine.

4. The waste refrigerator dismantling, crushing and recycling line as claimed in claim 3, characterized in that: It also includes a filter and a muffler, a through pipe with a fan is connected between the filter and the muffler, and the filter is provided with a sixth through pipe connected to the dust collector.

5. The waste refrigerator dismantling, crushing and recycling line as claimed in claim 4, characterized in that: The hammer-type blower comprises a frame, a crushing box, an impeller box, a hammer, an impeller and a motor, wherein the crushing box, the impeller box and the motor are all arranged on the frame, the crushing box is communicated with the impeller box, the hammer is detachably arranged inside the crushing box, the impeller is arranged inside the impeller box, and the hammer and the impeller are driven by the same rotating shaft, one end of the rotating shaft is connected to the motor, the crushing box is provided with a feed inlet, and the impeller box is provided with a discharge outlet.

6. The waste refrigerator dismantling, crushing and recycling line as claimed in claim 5, characterized in that: It also includes a water spraying device for dust removal.

7. The waste refrigerator dismantling, crushing and recycling line as claimed in claim 6, characterized in that: The pre-disassembly platform includes a refrigerant recovery machine, a drilling machine and an oil filter machine.

8. The waste refrigerator dismantling, crushing and recycling line as claimed in claim 7, characterized in that: The pre-disassembly platform is connected with a universal ball platform.