Vehicle interface device, vehicle drive system and method for assembling vehicle drive system

By designing a combined interface device, using low-voltage segment conduction signals and high-voltage segment conduction drive current, the problems of complexity of interface between the inverter device and the motor in the vehicle drive system and low space utilization efficiency are solved, and the problem of low-voltage segment interface is realized. High sealing and interchangeability simplifies electrical connections and improves system performance.

CN110401305BActive Publication Date: 2024-12-24ZF FRIEDRICHSHAFEN AG
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Patent Information

Application Number
CN201910328317.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2018-04-24
Filing Date
2019-04-23
Publication Date
2024-12-24
Estimated Expiration
2039-04-23

AI Technical Summary

Technical Problem

In existing vehicle drive systems, low-voltage and high-voltage interfaces are required to be provided between the inverter device and the motor, resulting in complex structures, difficult to meet the requirements of sealing and interchangeability, and low space utilization efficiency.

Method used

Design a combined interface device, including a driving current section and a functional current section, and realize the electrical connection between the inverter device and the motor through a single interface device, and use low-voltage segment conduction signals and high-voltage segment conduction drive current to reduce Contact points, saving structural space.

Benefits of technology

It realizes high sealing, replaceability and interchangeability of the carrier drive system components, saves structural space, simplifies electrical connections, and improves the overall performance of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a vehicle interface device, a vehicle drive system and a method for assembling a vehicle drive system. The interface device for the vehicle is configured to electrically connect a converter device with a motor and at least one functional device for controlling a control function of the motor. The interface device has a body, which has a converter side, a motor side, a drive current section and a functional current section. In the functional current section, at least one signal input terminal is arranged on the motor side for connecting at least one functional device, and a signal output terminal is arranged on the converter side for connecting the converter device. At least one signal input terminal and a signal output terminal are configured to conduct an electrical signal having a first voltage between them. The drive current section is formed to accommodate at least one connecting element for conducting a drive current having a second voltage between the converter device and the motor. Here, the first voltage has a lower value than the second voltage.
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Description

Technical Field

[0001] The invention relates to an interface device for a vehicle, a drive system for a vehicle and a method for assembling a drive system for a vehicle. Background Art

[0002] The drive system of the vehicle uses special interfaces to establish electrical contact between the components of the power electronics and the electric motor. Different functional devices, in particular sensors, can transmit signals to the inverter, which in turn can provide the drive current for the electric motor. For this purpose, high-voltage and low-voltage interfaces can be provided between the electric motor and the inverter. Summary of the invention

[0003] In this context, the present technical solution provides an improved interface device for a vehicle, an improved drive system for a vehicle, and an improved method for assembling a drive system for a vehicle.

[0004] In an interface device for a vehicle according to the present invention, the interface device is configured to electrically connect a converter device with a motor and at least one functional device for controlling a control function of the motor, wherein the interface device has a main body, the main body having a converter side, a motor side, a drive current section and a functional current section, wherein in the functional current section, at least one signal input terminal is arranged on the motor side for connecting the at least one functional device, and a signal output terminal is arranged on the converter side for connecting the converter device, wherein the at least one signal input terminal and the signal output terminal are configured to conduct an electrical signal having a first voltage therebetween, wherein the drive current section is formed to accommodate at least one connecting element for conducting a drive current having a second voltage between the converter device and the motor, wherein the first voltage has a lower value than the second voltage.

[0005] In a drive system for a vehicle according to the present invention, the drive system has a motor, an inverter device and at least one functional device for a control function for controlling the motor, characterized in that the drive system has an interface device according to the present invention, wherein the inverter device is or can be electrically connected to the motor and the at least one functional device when using the interface device.

[0006] In a method according to the invention for assembling a drive system for a vehicle, the drive system has an electric machine, an inverter device, at least one functional device for a control function for controlling the electric machine, and an interface device according to the invention, wherein the method has the following steps:

[0007] introducing at least one connecting element coupled to the motor into a drive current section of the interface device;

[0008] connecting the at least one functional device to at least one signal input terminal of the interface device;

[0009] fastening the interface device to the housing of the motor and / or to the inverter device; and

[0010] At least one connecting element and a signal output terminal of the interface device are contacted with the inverter arrangement.

[0011] Advantageous embodiments emerge from the following description.

[0012] According to an embodiment, an interface device can be provided for the vehicle system as an AC interface for the drive current in combination with an integrated interface for sensor signals and similar interfaces. In this case, the interface device can in particular enable an electrical connection between the inverter device on the one hand and the electric machine and, if necessary, at least one functional device on the other hand. In other words, for example, a single interface device can enable an electrical connection between the inverter device and the electric machine and between the inverter device and at least one functional device.

[0013] Advantageously, according to the embodiment, it is particularly avoided that two separate interfaces are provided between the inverter device and the motor for low voltage and high voltage or for functional signals and drive current. Therefore, it is possible to meet high or improved requirements for sealing, replaceability or interchangeability, and sealing, replaceability or interchangeability of the individual components of the drive system when using a single, combined interface device for low voltage and high voltage or for functional signals and current. Thus, several components or several individual systems can also be directly contacted with each other, so that the expensive contact via a separate, sealed interface for guiding different signals and currents can be avoided. Taking into account the constrained structural space situation in the drive system of the vehicle and the fact that the structural space for sealed through-guiding is required, according to the embodiment, structural space can be saved by means of a combined interface device, wherein the signal interface and the current interface can be guided together in the interface device. In addition to the direct structural space advantage of the combined interface device, for example, in the inverter device, the terminals on the circuit board provided for each connected functional device can be saved, which in turn means saving space.

[0014] An interface device for a vehicle is proposed, wherein the interface device is configured to electrically connect a converter device to a motor and at least one functional device for controlling a control function of the motor, characterized in that the interface device has a main body, which has a converter side, a motor side, a drive current section and a functional current section, wherein, in the functional current section, at least one signal input terminal is arranged on the motor side for connecting at least one functional device, and a signal output terminal is arranged on the converter side for connecting the converter device, wherein at least one signal input terminal and the signal output terminal are configured to conduct an electrical signal having a first voltage therebetween, wherein the drive current section is formed to accommodate at least one connecting element for conducting a drive current having a second voltage between the converter device and the motor, wherein the first voltage has a lower value than the second voltage.

[0015] The vehicle can be implemented as a hybrid vehicle, a partially electrically driven vehicle, an electric vehicle or an electrically driven vehicle. The vehicle can be, in particular, a land vehicle, a water vehicle or an aviation vehicle. In particular, the vehicle can be a motor vehicle, such as a passenger car, a truck or other commercial vehicle. The electrical connection can in particular mean a conductive connection. The electrical connection can also mean a connection that can transmit signals. The inverter device can be an inverter used in the vehicle, for example, between a vehicle battery and an electric motor of the vehicle, in particular a drive inverter. The functional device can be a sensor device, such as a temperature sensor, a rotor position sensor or the like, or an operating device, such as a parking lock or the like. At least one functional device can be part of the electric motor. The first voltage can be in the low voltage range. The second voltage can be in the high voltage range.

[0016] According to an embodiment, the body can be formed in one piece. Additionally or alternatively, the body can be formed from a plastic material. This embodiment offers the advantage that the interface device can be formed in a space-saving and weight-saving and robust manner.

[0017] The body can also have at least one fastening section for fastening the interface device to the housing of the electric machine and additionally or alternatively to the inverter device. This embodiment offers the advantage that a simple, stable and space-saving fastening of the interface device to the provided assembly location can be achieved.

[0018] In addition, the interface device may have at least one connecting element. Here, at least one connecting element may have a first connecting section for electrically connecting to the motor and a second connecting section for electrically connecting to the inverter device. Here, in a state where the connecting element is accommodated in the drive current section of the body, the first connecting section may be oriented toward the motor side, and the second connecting section may be oriented toward the inverter side. At least one connecting element may be formed as a pin or the like. The first connecting section may be formed to enable a crimping connection or an extrusion connection. The second connecting section may be formed to enable a screw connection. The advantage provided by this embodiment is that a simple and reliable electrical connection for transmitting a drive current can be established by means of an interface device having at least one connecting element.

[0019] Furthermore, the interface device can have at least one sealing element for sealing between the drive current section of the body and at least one connecting element. Additionally or alternatively, the interface device can have at least one further sealing element for sealing between the interface device and the housing of the motor and additionally or alternatively the inverter device. This embodiment provides the advantage that a space-saving and reliable fluid-proof seal can be achieved for the interface device with respect to at least one connecting element.

[0020] Furthermore, the interface device can have at least one retaining element for retaining the at least one connecting element in the drive current section of the body. This embodiment offers the advantage that the at least one connecting element can be fixed stably and in a simple and space-saving manner relative to the body.

[0021] A drive system for a vehicle is also proposed, wherein the drive system has an electric motor, an inverter device and at least one functional device for a control function for controlling the electric motor, wherein the drive system has an embodiment of the aforementioned interface device, wherein the inverter device can be electrically connected to or electrically connected to the electric motor and at least one functional device when using the interface device.

[0022] The above-described embodiment of the interface device can advantageously be introduced or used in the drive system in order to electrically connect the converter arrangement to the electric machine and to at least one functional device. The interface device can also be designed as part of the converter arrangement.

[0023] According to an embodiment, the interface device and the inverter device can be fastened or can be fastened to the housing of the electric machine and covered or can be covered with a covering device. The covering device can be formed in one piece or in multiple pieces. The covering device can be formed as at least one housing cover or the like. This embodiment offers the advantage that the components of the drive system can be assembled in a space-saving manner and in a manner that is well protected from external influences. In addition, by providing a partially common enclosure, housing parts for individually encapsulating the components can be omitted.

[0024] In particular, at least one functional device can have a temperature sensor for detecting the temperature of the electric machine, a rotor position sensor for detecting the position of the rotor of the electric machine, an actuating device for a parking lock or other detection devices or actuating devices. This embodiment offers the advantage that sensor signals, actuating signals and other functional signals can also be transmitted between components of the drive system using an interface device, wherein a plurality of input terminals can also be combined to a single output terminal using the interface device.

[0025] Furthermore, a method for assembling a drive system for a vehicle is proposed, wherein the drive system has an electric machine, a converter device, at least one functional device for a control function for controlling the electric machine, and an embodiment of the aforementioned interface device, wherein the method has the following steps:

[0026] introducing at least one connecting element coupled to the motor into a drive current section of the interface device;

[0027] connecting at least one functional device to at least one signal input terminal of the interface device;

[0028] fastening the interface device to the housing of the electric machine and / or to the inverter device; and

[0029] At least one connecting element of the interface device and a signal output terminal are contacted with the inverter arrangement.

[0030] By implementing the method for assembly, an embodiment of the aforementioned drive system can be established or assembled. In particular, by implementing the method for assembly, an advantageous installation or an advantageous final assembly of the drive system into a vehicle can be achieved. In the introduction step, at least one connecting element can be fixed to the interface device. Additionally or alternatively, in the introduction step, a seal between the connecting element and the interface device is caused. In the fastening step, the interface device can be fastened to the housing, for example, by screwing or locking. According to an embodiment, the method for assembly can also have a covering step. In the covering step, at least one interface device can be covered with a covering device. In particular, in the covering step, the interface device and the inverter device can be covered with a covering device. The covering step can be implemented after the contacting step. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Embodiments of the technical solution proposed here are shown in the drawings and explained in detail in the following description. In the drawings:

[0032] Figure 1 A schematic diagram showing a vehicle having a drive system according to an embodiment;

[0033] Figure 2A schematic diagram showing a drive system according to an embodiment;

[0034] Figure 3 Show Figure 2 Schematic diagram of the drive system in FIG.

[0035] Figure 4 Show Figure 3 A schematic diagram of a portion of a drive system in FIG.

[0036] Figure 5 A schematic diagram showing an interface device according to an embodiment;

[0037] Figure 6 Show Figure 5 A schematic diagram of the interface device in FIG.

[0038] Figure 7 Shown with Figures 5 and 6 One of the interface devices Figures 2 to 4 A schematic diagram of a portion of a drive system of one of the plurality of drive systems; and

[0039] Figure 8 A flow chart of a method for assembling according to an embodiment is shown.

[0040] In the following description of preferred embodiments of the present technical solution, the same or similar reference numerals are used for elements that are shown in different drawings and have similar functions, wherein repeated description of these elements is omitted. DETAILED DESCRIPTION

[0041] Figure 1 The schematic diagram of a vehicle 100 with a drive system 110 according to an embodiment is shown. The vehicle 100 is a land vehicle, in particular a motor vehicle, such as a passenger car or a commercial vehicle, which is at least partially electrically driven. The vehicle 100 has an electrical energy storage device 105, such as a vehicle battery, and a drive system 110.

[0042] Drive system 110 has an electric machine 120 , in particular in the form of an electric motor, three functional devices 132 , 134 and 136 , just by way of example, such as sensor devices and / or operating devices for control functions for controlling electric machine 120 , and a commutation device 140 and an interface device 150 .

[0043] Functional devices 132, 134 and 136 are in particular assigned to the electric motor 120. According to the exemplary embodiment shown here, the functional devices 132 and 134 are arranged adjacent to the electric motor 120, are designed as part of the electric motor 120 and / or are integrated with the electric motor 120. For example, the functional device 132 is designed as a temperature sensor for detecting the temperature of the electric motor 120. In addition, the functional device 134 is designed, for example, as a rotor position sensor for detecting the position of the rotor of the electric motor 120. The functional device 136 is arranged inside the vehicle 100 separately or spaced apart from the electric motor 120. For example, the functional device 136 is designed as an operating device for a parking lock.

[0044] The drive system 110 and the electric energy storage device 105 are electrically connected to each other. Specifically, the electric energy storage device 105 is electrically connected to the electric machine 120 via the inverter device 140 and the interface device 150. The inverter device 140 is electrically connected to the electric machine 120 and the functional devices 132, 134 and 136 by means of the interface device 150. In other words, the interface device 150 is designed to establish and enable an electrical connection between the inverter device 140 on the one hand and the electric machine 120 and the functional devices 132, 134 and 136 on the other hand.

[0045] The interface device 150 and the electrical connections that can be made with the aid of the interface device 150 are described in further detail with particular reference to the following figures.

[0046] Figure 2 1 shows a schematic diagram of a drive system 110 according to an embodiment. The drive system 110 corresponds to or is similar to Figure 1 Here, in Figure 2 The illustration shows an electric machine 120 in a drive system 110 including an inverter device 140 and an interface device 150 , a housing 225 of the electric machine 120 , and covering devices 245 , 255 , which are designed in two parts only as an example, for covering the inverter device 140 and the interface device 150 .

[0047] The motor 120 is at least partially arranged inside the housing 225. The inverter device 140 and the interface device 150 are arranged on the housing 225 of the motor 120 according to the embodiment shown here. The housing 225 can also be called a main housing. Here, the inverter device 140 and the interface device 150 are fastened to a partial section of the housing 225. In addition, the inverter device 140 and the interface device 150 are covered by means of a two-piece covering device 245, 255 that is formed in two pieces only as an example. The covering device 245, 255 can also be called a converter housing. Here, the partial sections of the inverter device 140 and the interface device 150 are covered by means of a first part 245 of the covering device 245, 255. The partial sections of the interface device 150 exposed by the first part 245 of the covering device 245, 255 are covered by means of a second part 255 of the covering device 245, 255. The covering device 245, 255 is mounted on the housing 225. In this case, the cover devices 245 , 255 are screwed to the housing 225 according to the exemplary embodiment shown here. The inverter device 140 and the interface device 150 are therefore arranged between a subsection of the housing 225 of the electric machine 120 and the cover devices 245 , 255 .

[0048] Figure 3 Shown is no covering device Figure 2 Schematic diagram of the drive system 110 in FIG. Therefore, the inverter device 140 and the interface device 150 are clearly visible in the figure. The inverter device 140 has a circuit board with power electronics in particular. The inverter device 140 is electrically connected to the interface device 150 by means of a plurality of AC busbars 342 for transmitting the drive current, more precisely, to the drive current section of the interface device 150.

[0049] Figure 4 Shows Figure 3 Schematic diagram of a portion of the drive system 110 in FIG. Figure 4 In the partial section shown in FIG. 1 , the housing 225 and the interface device 150 of the motor in the drive system 110 are shown. Here, the interface device 150 is mounted or fastened on the housing 225. The interface device 150 is screwed to the housing 225 according to the embodiment shown here. Figure 4 dismantled, removed or removed as shown in the illustration.

[0050] Figure 5 FIG. 1 shows a schematic diagram of an interface device 150 according to an embodiment. The interface device 150 corresponds to or is similar to the interface device in the above-mentioned figures. Figure 5 1 shows an interface device 150 in a side view. The interface device 150 has a body 552. According to the embodiment shown here, the body 552 is formed in one piece. The body 552 is formed, for example, from a plastic material.

[0051] The body 552 has an inverter side 554 or converter side 554 and a machine side 556 or motor side 556. The inverter side 554 can be electrically contacted from the side of the inverter device of the drive system. Optionally, the inverter side 554 is arranged away from the motor of the drive system and / or towards the inverter device of the drive system in the assembled state of the interface device 150. The motor side 556 can be electrically contacted from the side of the motor of the drive system. Optionally, the motor side 556 is arranged towards the motor of the drive system and / or away from the inverter device of the drive system in the assembled state of the interface device 150.

[0052] The body 552 also has a drive current section 558 and a functional current section 560. The drive current section 558 is shaped to accommodate at least one connecting element 570. According to the embodiment shown here, the drive current section 558 is shaped to accommodate six connecting elements 570 by way of example. In the drive current section 558, according to the embodiment shown here, six through-openings for accommodating the connecting elements 570 are formed for this purpose. The functional current section 560 has at least one signal input terminal 562, wherein, according to the embodiment shown here, a plurality of signal input terminals 562 are provided, and has a single signal output terminal 564. The drive current section 558 can also be referred to as a high voltage part or high voltage section of the interface device 150. The functional current section 560 can also be referred to as a low voltage part or low voltage section of the interface device 150.

[0053] The signal input terminal 562 is arranged on the motor side 556 in the functional current section 560. The signal input terminal 562 is formed to enable at least one functional device of the connection drive system. The signal output terminal 564 is arranged on the converter side 554 in the functional current section 560. The signal output terminal 564 is formed to enable the connection drive system. In addition, the signal input terminal 562 and the signal output terminal 564 are configured to conduct or transmit an electrical signal or functional signal with a first voltage between the two. Therefore, the electrical signal with a first voltage can be transmitted between the signal input terminal 562 and the signal output terminal 564. For the purpose of vivid explanation, the signal input terminal 562 is shown with a connected cable on the motor side 556. The plug position of the signal input terminal 562 can be set to be used for low-voltage components, such as, for example, temperature sensors, rotor position sensors, parking locks and similar devices, and can be expanded when necessary. The functional current section 560 is designed to bundle the signal input terminal 562 and thus the signal conducted via it onto the signal output terminal 564 and thus onto a plug or terminal.

[0054] Furthermore, according to the exemplary embodiment shown and described here, the interface device 150 has a plurality of, only exemplary six, connecting elements 570. The connecting element 570 is formed in a pin-shaped manner. Here, the connecting element 570 can also be referred to as a current pin or an AC pin. The connecting element 570 is accommodated in a drive current section 558 of the interface device 150. Here, the connecting element 570 extends from the inverter side 554 through the body 552 to the motor side 556. Specifically, the connecting element 570 extends beyond the body 552 at its two ends.

[0055] Each connecting element 570 is configured to conduct and transmit a drive current having a second voltage, more specifically, an alternating current, between the inverter device of the drive system and the motor. Here, the second voltage of the drive current has a higher value than the first voltage of the electrical signal or the functional signal transmitted in the functional current section 560. To transmit the drive current, an electrical conductor can be connected to each connecting element 570 on the inverter side 554 and the motor side 556, respectively. Figure 5 In the illustration of , for the purpose of vivid illustration, the connecting element 570 on the motor side 556 is shown with a connected cable. The connected cables represent the individual AC phases and lead to the motor. The number of connecting elements 570 can be variably matched to the system requirements, for example three-phase or six-phase, and is therefore scalable.

[0056] The body 552 also has at least one fastening section 566 for fastening the interface device 150. According to the embodiment shown here, the body 552 has only two fastening sections 566 by way of example. Each fastening section 566 is formed to fasten the interface device 150 to the housing of the motor and / or to the inverter device, in other words to the carrier structure of the drive system. According to the embodiment shown and described here, the fastening section 566 is formed as a through opening with an internal thread. For the purpose of vivid explanation, two screws are also shown as exemplary fasteners.

[0057] In other words, the interface device 150 therefore represents an AC interface with integrated low-voltage contacts. On the motor side 556, individual plugs of functional devices or low-voltage components such as temperature sensors and rotor position sensors are plugged into the signal input terminals 562 in the functional current section 560. In the functional current section 560, the signal input terminals 562 are centrally guided so that only one plug has to be plugged into the signal output terminal 564 on the converter side 554.

[0058] Figure 6 Shows Figure 5 Schematic diagram of the interface device 150 in FIG. Here, the interface device 150 is shown in a partial cross-sectional view. In addition to the different ways of illustrating, Figure 5The interface devices in correspond to the interface device 150 except that a plug pulled out from the signal input terminal 562 is also shown, and an AC busbar 342 for connecting to the connecting element 570 by means of a connecting screw 644 and a plug for connecting to the signal output terminal 564 are additionally shown.

[0059] exist Figure 6 It can be seen in the partial cross-sectional view that each connecting element 570 has a first connecting section 672 for connecting to the motor and a second connecting section 674 for electrically connecting to the inverter device. The first connecting section 672 is arranged on the motor side of the body 552. The first connecting section 672 is formed to enable a conductive extrusion connection with a cable leading to the motor. In addition, the first connecting section 672 is formed in a sleeve shape. The second connecting section 674 is arranged on the inverter side of the body 552. The second connecting section 674 is formed to enable a conductive screw connection with the AC busbar 342. Here, the second connecting section 674 is implemented as a blind hole with an internal thread for cooperating with the connecting screw 644.

[0060] In order to seal between the driving current section of the body 552 and the connecting element 570, the interface device 150 has a plurality of sealing elements 676. The sealing element 676 is formed as a sealing ring, in particular an O-ring. A sealing element 676 is arranged between each connecting element 570 and the driving current section of the body 552. In addition, the interface device 150 has a plurality of retaining elements 678 for retaining or fixing or locking the connecting element 570 in the driving current section of the body 552. The retaining element 678 is formed as a spring ring. A retaining element 678 is arranged between each connecting element 570 and the driving current section of the body 552. The connecting element 570 has a groove for accommodating the sealing element 676 and the retaining element 678.

[0061] According to the embodiment shown here, for the AC through-feed, six individual copper pins, which are crimped to the cables from the motor, are introduced as connecting elements 570 into the drive current section of the body 552. The connecting elements 570 are each sealed relative to the body 552 by an O-ring as a sealing element 676 and are fixed by a spring ring as a retaining element 678.

[0062] Figure 7 Shows that there is Figures 5 and 6 One of the interface devices 150 Figures 2 to 4Schematic diagram of a partial section of one of the drive systems 110. It is shown here that the interface device 150 is fastened to the housing 225 of the motor and is connected to the AC busbar 342 of the inverter device by means of connecting screws 644. An additional sealing element 780 for sealing is arranged between the interface device 150, more precisely the body of the interface device 150 and the housing 225 of the motor. The additional sealing element 780 is formed as a sealing ring, such as an O-ring seal, which surrounds the interface device 150. The body of the interface device 150 has a surrounding groove for accommodating the additional sealing element 780.

[0063] Figure 8 A flowchart of a method 800 for assembly according to an embodiment is shown. By implementing the method 800 for assembly, a drive system for a vehicle can be assembled. Such a drive system has a motor, an inverter device, at least one functional device for a control function for controlling the motor, and an interface device. Thus, the method 800 can be implemented to assemble a drive system of one of the above-mentioned figures.

[0064] In the method 800 for assembly, at least one connection element coupled to the motor is introduced into the drive current section of the interface device in an introduction step 810. At least one functional device is coupled to at least one signal input terminal of the interface device in a coupling step 820. The coupling step 820 may be performed before, simultaneously with, and / or after the introduction step 810.

[0065] Then, in a fastening step 830, the interface device is fastened to the housing of the electric machine and / or the inverter device. Then, in a contacting step 840, electrical contact is made between at least one connecting element of the interface device and the signal output terminal and the inverter device.

[0066] According to an embodiment, subsequently also in a covering step, at least the interface device can be covered with a covering device.

[0067] It should be noted with reference to the aforementioned figures that, according to other embodiments, as an alternative to six connection elements 570 for six AC phases, an interface device 150 with three connection elements 570 for three AC phases can be provided. Other numbers of connection elements 570 are also conceivable. Different signal input terminals 562, also referred to as low-voltage plug positions, can also be implemented as long as a plurality of plug positions are required. In addition, different screw connections can be reduced in the following manner, for example, by reducing the screw connection of the interface device 150 on the housing 225, that is, the interface device 150 is, for example, snapped, locked or clamped into the housing 225. In each case, the processing that would otherwise be required for a separate low-voltage interface in the housing 225 can be advantageously saved. The separate screw connection of such a low-voltage interface can also be omitted by the combined interface device 150.

[0068] The embodiments described and shown in the drawings are selected only as examples. Different embodiments can be combined with one another completely or with respect to individual features. Embodiments can also be supplemented by features of other embodiments.

[0069] Furthermore, method steps according to the invention may be repeated and carried out in an order other than that described.

[0070] If an exemplary embodiment includes an “and / or” relationship between a first feature and a second feature, this may be interpreted as follows: the exemplary embodiment has both the first feature and the second feature according to one embodiment, and has either only the first feature or only the second feature according to another embodiment.

[0071] List of reference numbers

[0072] 100 Vehicles

[0073] 105 Energy Storage

[0074] 110 drive system

[0075] 120 motor

[0076] 132 Functional Devices

[0077] 134 Functional Devices

[0078] 136 Functional Devices

[0079] 140 inverter device

[0080] 150 interface devices

[0081] 225 Shell

[0082] 245 Covering device

[0083] 255 Overwrite Device

[0084] 342 AC busbar

[0085] 552 body

[0086] 554 inverter side

[0087] 556 Motor side

[0088] 558 drive current section

[0089] 560 Functional current section

[0090] 562 signal input terminal

[0091] 564 signal output terminal

[0092] 566 Fastening section

[0093] 570 connection elements

[0094] 644 connecting screw

[0095] 672 first connection section

[0096] 674 Second connection section

[0097] 676 Sealing element

[0098] 678 holding element

[0099] 780 Additional sealing elements

[0100] 800 Methods for assembly

[0101] 810 Introduction Steps

[0102] 820 connection steps

[0103] 830 Fastening Steps

[0104] 840 Contact Steps

Claims

1. An interface device (150) for a vehicle (100), wherein: The interface device (150) is configured to electrically connect an inverter device (140) to a motor (120) and at least one functional device (132, 134, 136) for controlling a control function of the motor (120), and is characterized in that the interface device (150) has a body (552), the body having a converter side (554), a motor side (556), a drive current section (558) and a functional current section (560), wherein in the functional current section (560), at least one signal input terminal (562) is arranged on the motor side (556) for connecting the at least one functional device The invention relates to a motor (120) and a converter device (140) having a plurality of drive current segments (558) and a plurality of drive current segments (570). The motor (120) and the converter device (140) are provided with a plurality of drive current segments (558) and a plurality of drive current segments (570) connected to the converter device (14 ...

2. The interface device (150) according to claim 1, characterized in that: The body (552) is formed in one piece and / or from a plastic material.

3. The interface device (150) according to any one of claims 1 to 2, characterized in that: The body (552) has at least one fastening section (566) for fastening the interface device (150) to a housing (225) of the electric machine (120) and / or to an inverter device (140).

4. The interface device (150) according to any one of claims 1 to 2, characterized in that It has at least one connecting element (570), wherein the at least one connecting element (570) has a first connecting section (672) for electrically connecting to the motor (120) and a second connecting section (674) for electrically connecting to the inverter device (140), wherein, when the connecting element (570) is accommodated in the drive current section (558) of the body (552), the first connecting section (672) faces the motor side (556) and the second connecting section (674) faces the inverter side (554).

5. The interface device (150) according to any one of claims 1 to 2, characterized in that It has at least one sealing element (676) for sealing between the drive current section (558) of the body (552) and the at least one connecting element (570) and / or at least one additional sealing element (780) for sealing between the interface device (150) and the housing (225) of the motor (120) and / or the inverter device (140).

6. The interface device (150) according to any one of claims 1 to 2, characterized in that At least one retaining element (678) is provided for retaining the at least one connecting element (570) within the drive current section (558) of the body (552).

7. A drive system (110) for a vehicle (100), wherein: The drive system (110) comprises an electric motor (120), an inverter device (140) and at least one functional device (132, 134, 136) for a control function for controlling the electric motor (120), characterized in that the drive system (110) comprises an interface device (150) according to any one of claims 1 to 6, wherein the inverter device (140) is or can be electrically connected to the electric motor (120) and the at least one functional device (132, 134, 136) when using the interface device (150).

8. The drive system (110) according to claim 7, characterized in that: The interface device (150) and the inverter device (140) are fastened or can be fastened to a housing (225) of the motor (120) and are covered or can be covered with a covering device (245, 255).

9. The drive system (110) according to any one of claims 7 to 8, characterized in that: The at least one functional device (132, 134, 136) has a temperature sensor for detecting the temperature of the electric motor (120), a rotor position sensor for detecting the position of a rotor of the electric motor (120), an operating device for a parking lock or other detecting devices or operating devices.

10. A method (800) for assembling a drive system (110) for a vehicle (100), wherein: The drive system (110) comprises an electric machine (120), an inverter device (140), at least one functional device (132, 134, 136) for a control function for controlling the electric machine (120), and an interface device (150) according to any one of claims 1 to 6, wherein the method (800) comprises the following steps: introducing (810) at least one connecting element (570) coupled to the motor (120) into a drive current section (558) of the interface device (150); Connecting (820) the at least one functional device (132, 134, 136)) to at least one signal input terminal (562) of the interface device (150); fastening (830) the interface device (150) to the housing (225) of the motor (120) and / or to the inverter device (140); and At least one connecting element (570) and a signal output terminal (564) of the interface device (150) are contacted (840) with the inverter device (140).

Citation Information

Patent Citations

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