A single-wire magnet cutting machine

By designing an adjustable single-line magnet cutting machine and agitator, the shortcomings of existing magnet cutting machines in small batch production and mortar treatment are solved, and arbitrary cutting of magnet blocks and rapid adjustment of mortar concentration are achieved, which improves the applicability and performance of the equipment.

CN110459396BActive Publication Date: 2025-04-08DONGGUAN RAINES MAGNETIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN201910732423.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-08-09
Publication Date
2025-04-08
Estimated Expiration
2039-08-09

AI Technical Summary

Technical Problem

When the existing magnet cutting machines are working, the size of the cut magnet block is fixed, and the distance on the line roller is not easy to change. It is only suitable for large-scale work and is not suitable for small factories. It also lacks a stirring mechanism to perform agitating operations on the mortar, resulting in poor performance of the mortar auxiliary device in completing the magnet cutting work.

Method used

A single-line magnet cutting machine is designed, which uses a movable ring composed of detachable bolts and fixed rings, allowing the driven roller to slide along the reserved groove and adjust the distance of the cutting line. At the same time, the active roller drives the movable rope to rotate to form a relative active state, so as to stir the mortar inside the spray pipe.

Benefits of technology

Arbitrary cutting operations of magnet blocks are realized to meet the needs of small batch production, and the mortar concentration adjustment ability is improved through the stirring mechanism, and the working performance of the mortar auxiliary device in magnet cutting is improved.

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Abstract

The present invention discloses a single-wire magnet cutting machine, comprising a frame, a workbench is arranged inside the frame, and a pad is arranged on the top of the workbench, a first connecting frame is installed on the inner top of the frame, and a driven roller is movably arranged on the front of the first connecting frame, a second connecting frame is arranged in the middle of the inner top of the frame, and an active roller is movably arranged on the front of the second connecting frame, a cutting line is wound around the outside of the active roller, and a spray pipe is arranged at the bottom of the active roller, a nozzle is connected to the bottom end of the spray pipe, and a stirring mechanism is arranged on the inside of the spray pipe. In the present invention, the movable ring of the detachable structure formed by the bolts and the fixed ring allows the staff to remove the bolts when they need to adjust the distance of the line on the driven roller, so that the movable ring is separated from the fixed ring, which is convenient for the driven roller to slide along the reserved groove, and the distance adjustment of the cutting line on the driven roller is completed.
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Description

Technical Field

[0001] The invention relates to the technical field of magnet cutting equipment, in particular to a single-wire magnet cutting machine. Background Art

[0002] The magnet cutting machine is an important mechanical equipment on the magnet production line, and its main function is to cut the magnet blocks. At the same time, the magnet cutting machine has many advantages, such as: fast cutting efficiency, low noise, long life, etc.

[0003] When the existing magnet cutting machine is working, the size of the magnet block cut off is fixed, and it is not easy to change the distance between the wire rollers. It is only suitable for large-scale work and not suitable for small factories, which makes its practicality low. It also does not have a stirring mechanism to stir the mortar, resulting in poor performance of the mortar auxiliary device in completing the magnet cutting work. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a single-wire magnet cutting machine.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A single-wire magnet cutting machine comprises a frame, a workbench is arranged on the inner side of the frame, and a pad is arranged on the top of the workbench, a first connecting frame is installed on the inner top of the frame, and a driven roller is movably arranged on the front of the first connecting frame, a second connecting frame is arranged in the middle of the inner top of the frame, and an active roller is movably arranged on the front of the second connecting frame, a cutting line is wound around the outer side of the active roller, and a spray pipe is arranged on the bottom of the active roller, a nozzle is connected to the bottom end of the spray pipe, and a stirring mechanism is arranged on the inner side of the spray pipe, a cross bar is connected to the outer wall of the spray pipe, and the other end of the cross bar is connected to the frame, a tensioning mechanism is arranged on one side of the first connecting frame, a first groove is opened on the outer wall of the active roller, and a second groove is externally connected to the outer side of the first groove, and the second groove is integrally connected with the active roller through the groove.

[0007] As a further description of the above technical solution:

[0008] The driven roller is symmetrical about the central axis of the driving roller, and the driving roller forms a transmission structure with the driven roller through a cutting line.

[0009] As a further description of the above technical solution:

[0010] The inner side of the stirring mechanism includes a movable rope, and the outer side of the movable rope is provided with a convex block, the convex block is fixedly connected to the spraying pipe, and the inner side of the spraying pipe is provided with an expansion ring.

[0011] As a further description of the above technical solution:

[0012] The protrusion is arranged at the inner bottom end of the spraying pipe in a hemispherical shape, and the inner side of the protrusion is in contact with the outer wall of the movable rope.

[0013] As a further description of the above technical solution:

[0014] The inner side of the tensioning mechanism includes a fixed ring, and a movable ring is arranged on one side of the fixed ring. A reserved groove is opened on the inner side of the first connecting frame, and the reserved groove is integrally connected with the first connecting frame through the groove.

[0015] As a further description of the above technical solution:

[0016] The shape of the fixed ring matches that of the movable ring, and the fixed ring and the movable ring form a detachable structure through bolts.

[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0018] 1. In the present invention, the movable ring of the detachable structure is formed by bolts and the fixed ring. When the staff needs to adjust the distance of the wire on the driven roller, they can remove the bolts to disengage the movable ring from the fixed ring, which is convenient for the driven roller to slide along the reserved groove, and complete the distance adjustment of the cutting wire on the driven roller. In addition, through the setting of a single cutting line, the equipment can perform any cutting operation on the magnet block, replacing the traditional cutting machine. The size of the workpiece after cutting is in a constant state, which is only suitable for large-scale work and not suitable for small factories.

[0019] 2. In the present invention, under the action of the movable rope that fits the outer wall and the inner side of the protrusion, when the active roller drives the cutting line to rotate, the movable rope is synchronously driven to rotate, so that a relatively active state is formed between the movable rope and the protrusion, which is convenient for stirring the mortar inside the spray pipe, effectively and quickly completing the adjustment of the mortar consistency, and improving the working performance of the mortar auxiliary device when completing magnet cutting.

[0020] 3. In the present invention, the driving assembly is started by the action of the active roller of the transmission structure formed by the cutting line and the driven roller, so that the active roller rotates, and the driven roller is driven to rotate through the cutting line. Under the action of the high-speed rotating cutting line, the magnet block on the workbench can be cut. At the same time, under the action of the driving assembly on the inner side of the frame, the workbench can be pushed along the inner side of the frame to move forward (adjust the distance of the magnet cut off on the workbench) - up (move the magnet upward to contact the cutting line) - down (move downward after cutting a piece, so that the magnet is away from the cutting line) - forward (move forward again, adjust the second cutting distance of the magnet on the workbench), and then retreat inwards in turn. After cutting one, the entire workbench moves backward to facilitate the staff to take it. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the present invention;

[0022] Figure 2 It is a schematic diagram of the structure of the stirring mechanism in the present invention;

[0023] Figure 3 It is a schematic diagram of the outer wall structure of the active roller in the present invention;

[0024] Figure 4 It is a schematic diagram of the tensioning mechanism structure in the present invention.

[0025] Legend:

[0026] 1. Frame; 2. Workbench; 3. Pad; 4. Driven roller; 5. First connecting frame; 6. Cutting line; 7. Active roller; 8. Second connecting frame; 9. Cross bar; 10. Stirring mechanism; 1001. Movable rope; 1002. Bump; 1003. Expansion ring; 11. Spraying pipe; 12. Spray head; 13. First groove; 14. Second groove; 15. Tensioning mechanism; 1501. Fixed ring; 1502. Movable ring; 1503. Reserved groove. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Reference Figure 1-4A single-line magnet cutting machine includes a frame 1, a workbench 2, a pad 3, a driven roller 4, a first connecting frame 5, a cutting line 6, an active roller 7, a second connecting frame 8, a crossbar 9, a stirring mechanism 10, a movable rope 1001, a convex block 1002, an expansion ring 1003, a spray pipe 11, a nozzle 12, a first groove 13, a second groove 14, a tensioning mechanism 15, a fixed ring 1501, a movable ring 1502 and a reserved groove 1503. The inner side of the frame 1 is provided with a workbench 2, and the top of the workbench 2 is provided with a pad 3. The inner top of the frame 1 is provided with a first connecting frame 5, and the front of the first connecting frame 5 is movably provided with a driven roller 4. The frame 1 A second connecting frame 8 is provided in the middle of the inner top end, and an active roller 7 is movably arranged on the front of the second connecting frame 8, a cutting line 6 is wound around the outer side of the active roller 7, and a spraying pipe 11 is arranged at the bottom of the active roller 7, a nozzle 12 is connected to the bottom end of the spraying pipe 11, and a stirring mechanism 10 is provided on the inner side of the spraying pipe 11, a cross bar 9 is connected to the outer wall of the spraying pipe 11, and the other end of the cross bar 9 is connected to the frame 1, a tensioning mechanism 15 is provided on one side of the first connecting frame 5, a first groove 13 is provided on the outer wall of the active roller 7, and a second groove 14 is connected to the outer side of the first groove 13, and the second groove 14 is integrally connected with the active roller 7 through the groove.

[0029] Furthermore, the driven roller 4 is symmetrical about the central axis of the active roller 7, and the active roller 7 forms a transmission structure with the driven roller 4 through the cutting line 6. When the active roller 7 rotates, the driven roller 4 is driven to rotate through the cutting line 6, and under the action of the high-speed rotating cutting line 6, the magnet block on the workbench 2 can be cut.

[0030] Furthermore, the inner side of the stirring mechanism 10 includes a movable rope 1001 , and the outer side of the movable rope 1001 is provided with a protrusion 1002 , the protrusion 1002 is fixedly connected to the spray pipe 11 , and the inner side of the spray pipe 11 is provided with an expansion ring 1003 .

[0031] Furthermore, the protrusion 1002 is hemispherically arranged at the inner bottom end of the spray pipe 11, and the inner side of the protrusion 1002 is in contact with the outer wall of the movable rope 1001. The movable rope 1001 is driven to rotate by the active roller 7, so that a relatively active state is formed between the movable rope 1001 and the protrusion 1002, which is convenient for stirring the mortar inside the spray pipe 11 and effectively and quickly completing the work of adjusting the mortar consistency.

[0032] Furthermore, the inner side of the tensioning mechanism 15 includes a fixed ring 1501, and a movable ring 1502 is provided on one side of the fixed ring 1501. A reserved groove 1503 is opened on the inner side of the first connecting frame 5, and the reserved groove 1503 is integrally connected with the first connecting frame 5 through the groove.

[0033] Furthermore, the shape of the fixed ring 1501 is consistent with the shape of the movable ring 1502, and the fixed ring 1501 and the movable ring 1502 form a detachable structure through bolts. By removing the bolts, the movable ring 1502 is separated from the fixed ring 1501, which facilitates the driven roller 4 to slide along the reserved groove 1503, thereby completing the distance adjustment of the cutting line 6 on the driven roller 4.

[0034] Working principle: When in use, the staff first removes the bolts to disengage the movable ring 1502 from the fixed ring 1501, and then manually pushes the driven roller 4 to slide along the reserved groove 1503 to complete the distance adjustment of the cutting line 6 on the driven roller 4, and then places the magnet block on the pad 3 on the top of the workbench 2. Subsequently, the device is started to rotate the active roller 7, and the driven roller 4 is driven to rotate through the cutting line 6. Under the action of the high-speed rotating cutting line 6, the magnet block on the workbench 2 can be cut, and under the action of the driving component on the inner side of the frame 1, the workbench 2 can be pushed forward along the inner side of the frame 1 (adjusting the workbench 2) - up (move the magnet upward to contact the cutting line 6) - down (cut off a piece and move downward to keep the magnet away from the cutting line 6) - front (move forward again to adjust the second cutting distance of the magnet on the workbench 2), and so on. After cutting one, the entire workbench 2 moves backward. At the same time, during the cutting process, the active roller 7 drives the movable rope 1001 to rotate, so that a relatively active state is formed between the movable rope 1001 and the protrusion 1002, which is convenient for stirring the mortar inside the spray pipe 11, and effectively and quickly completing the adjustment of the mortar consistency, so that the mortar auxiliary device can complete the cutting work.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A single-wire magnet cutting machine, comprising a frame (1), characterized in that: A workbench (2) is arranged on the inner side of the frame (1), and a pad (3) is arranged on the top of the workbench (2); a first connecting frame (5) is installed on the inner top of the frame (1), and a driven roller (4) is movably arranged on the front of the first connecting frame (5); a second connecting frame (8) is arranged in the middle of the inner top of the frame (1), and a driving roller (7) is movably arranged on the front of the second connecting frame (8); a cutting line (6) is wound around the outer side of the driving roller (7), and a spraying pipe (11) is arranged at the bottom of the driving roller (7), and the spraying pipe The bottom end of the spray pipe (11) is connected to a nozzle (12), and a stirring mechanism (10) is arranged on the inner side of the spray pipe (11); the outer wall of the spray pipe (11) is connected to a cross bar (9), and the other end of the cross bar (9) is connected to the frame (1); a tensioning mechanism (15) is arranged on one side of the first connecting frame (5); a first groove (13) is formed on the outer wall of the active roller (7), and a second groove (14) is connected to the outer side of the first groove (13); the second groove (14) is integrally connected to the active roller (7) through the groove; The inner side of the stirring mechanism (10) includes a movable rope (1001), and the outer side of the movable rope (1001) is provided with a protrusion (1002), the protrusion (1002) and the spraying pipe (11) are fixedly connected, and the inner side of the spraying pipe (11) is provided with an expansion ring (1003); The inner side of the tensioning mechanism (15) includes a fixed ring (1501), and a movable ring (1502) is provided on one side of the fixed ring (1501); a reserved groove (1503) is provided on the inner side of the first connecting frame (5), and the reserved groove (1503) is integrally connected with the first connecting frame (5) through the groove; The shape of the fixed ring (1501) matches the shape of the movable ring (1502), and the fixed ring (1501) and the movable ring (1502) form a detachable structure through bolts.

2. A single-wire magnet cutting machine according to claim 1, characterized in that: The driven roller (4) is symmetrical about the central axis of the driving roller (7), and the driving roller (7) forms a transmission structure with the driven roller (4) via the cutting line (6).

3. A single-wire magnet cutting machine according to claim 1, characterized in that: The protrusion (1002) is disposed in a hemispherical shape at the inner bottom end of the spray pipe (11), and the inner side of the protrusion (1002) is in contact with the outer wall of the movable rope (1001).

Citation Information

Patent Citations

  • Single-line magnet cutting machine

    CN210489422U