An embroidered floor using a multi-layer substrate

Abstract

The present invention discloses an embroidered floor using a multi-layer substrate, and its structure includes a full birch base plate, black walnut veneer, a gauze layer and a connection structure. By arranging the connection structure between the black walnut veneer and the full birch base plate, the positioning rod at the bottom of the brand-new black walnut veneer is aligned with the positioning hole and moved downward, so that the positioning rod enters the positioning hole, and at the same time the insertion piece enters the insertion hole. During the downward movement of the insertion piece, the metal elastic piece is deformed by pressure. When the metal elastic piece enters the opening, it is attached to the left side of the inner top surface of the opening by its own elastic force, thereby realizing the installation and fixation of the new black walnut veneer and the gauze layer, achieving the beneficial effect of quickly installing the brand-new black walnut veneer and improving the work efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of floors, and particularly to an embroidered floor using multiple layers of substrates. Background Art

[0002] A floor is the surface layer of the ground or floor of a house. Birch has good hardness, and black walnut veneer has good aesthetics. Combining birch and black walnut veneer not only has the hardness of birch but also the aesthetics of black walnut veneer. To improve the diversity of the floor pattern, a gauze with various patterns embroidered is provided on the top of the black walnut veneer. However, the prior art is not convenient for quickly replacing the gauze and the black walnut veneer, and it is easy to cause low work efficiency in replacing the damaged black walnut veneer or gauze. Summary of the Invention

[0003] (I) Technical Problems to be Solved

[0004] In order to overcome the deficiencies of the prior art, the present invention provides an embroidered floor using multiple layers of substrates, which solves the problems in the prior art that it is not convenient to quickly replace the gauze and the black walnut veneer, and it is easy to cause low work efficiency in replacing the damaged black walnut veneer or gauze.

[0005] (II) Technical Solutions

[0006] The present invention is realized through the following technical solutions: The present invention provides an embroidered floor using multiple layers of substrates, including a full birch substrate, a black walnut veneer, a gauze layer, and a connection structure. The walnut veneer is installed at the bottom end of the full birch substrate through the connection structure. The gauze layer is pasted on the black walnut veneer through an adhesive. The connection structure is composed of a positioning rod, a positioning hole, a jack, an insertion piece, a metal elastic piece, an opening, a plug block, a sealant, and a pushing structure. The positioning rod is adhered to the four ends of the bottom surface of the black walnut veneer, and the positioning rod fits into the inner side of the positioning holes opened at the four ends of the top surface of the full birch substrate. The jacks are symmetrically opened on the left and right sides of the top surface of the full birch substrate. Two insertion pieces are symmetrically installed on the left and right sides of the bottom surface of the walnut veneer, and the insertion pieces are movably inserted into the inner sides of the jacks. The metal elastic piece is integrally arranged at the bottom of the outer opposite sides of the two insertion pieces, and the top surface of the metal elastic piece closely adheres to the left side of the top surface of the inner side of the opening opened at the bottom of the full birch substrate. The plug block is fastened to the inner bottom end of the opening through the sealant, and the left side of the top surface of the plug block fits against the bottom surface of the insertion piece. The pushing structure is arranged at the right end of the top of the inner side of the opening.

[0007] Further, the pushing structure is composed of an L-shaped push plate, a return spring, a pressure rod, a slider, and a chute. The L-shaped push plate slides left and right along the top surface of the plug block. The two ends of the return spring are respectively vertically and fixedly connected to the bottom of the right end surface of the L-shaped push plate and the top of the right end surface inside the opening. The pressure rod vertically penetrates through the round holes opened on the top surfaces of the full birch substrate, the black walnut veneer, and the gauze layer, and the left side of the bottom end surface of the pressure rod is closely attached to the top of the right end surface of the L-shaped push plate. The slider is integrally arranged in the middle of the bottom end surface of the L-shaped push plate, and the slider slides left and right along the inside of the chute. The chute is vertically opened in the middle of the top surface of the plug block.

[0008] Further, a sealing and rust-proof layer is coated on the outer surfaces of the insertion piece and the metal elastic piece.

[0009] Further, the left end surface of the metal elastic piece forms a 45° angle with the right end surface of the insertion piece, and an anti-slip rubber sheet is pasted on the top end surface of the metal elastic piece through an adhesive.

[0010] Further, the plug block is in an inverted T shape, and the bottom end surface of the plug block is flush with the bottom end surface of the full birch substrate.

[0011] Further, the top of the right end surface of the L-shaped push plate and the bottom end surface of the pressure rod are respectively in an arc shape protruding to the right and downward.

[0012] Further, three sliders are equidistantly arranged on the bottom end surface of the L-shaped push plate, and three chutes corresponding to the three sliders are opened on the top surface of the plug block.

[0013] Further, its structure includes a full birch substrate, a black walnut veneer, a gauze layer, and a connection structure. Its production process is as follows:

[0014] Step 1: Use a cutting device or manually trim the black walnut veneer to obtain a fabric suitable for each gauze layer, and use glue or adhesive to stick the black walnut veneer fabric on the gauze layer to form a wooden accessory.

[0015] Step 2: Determine the pre-processing size: 460*460. The pre-processing size includes the total area of the gauze layer that needs to be cut and removed during processing.

[0016] Step 3: Punch holes in the full birch substrate on the engraving machine according to the drawing, so that installation holes appear on the surface of the full birch substrate for convenient installation, and use a high-power blower to remove the powder of the board.

[0017] Step 4: Perform manual embroidery using an embroidery needle and paint thread according to the rendering. Use a single-needle stitch to embroider the paint thread onto the gauze layer to form a fixed part of the tassel; after completing the embroidery of the single-needle stitch, continue to embroider the paint thread onto the gauze layer using a flat wrapping stitch to form a tassel part.

[0018] Step Five: Overlock the edges of the embroidered gauze layer. Cut off the embroidered product along the edge at a distance of 1 cm from the edge, and then overlock the cut-off embroidered product along the edge again to make the shape of the gauze layer more delicate.

[0019] Step Six: Apply vegetable oil to brighten the pasted black walnut wood veneer and the embroidered gauze layer, and cold press them for 24 hours using a cold press.

[0020] (III) Beneficial Effects

[0021] The present invention has the following beneficial effects compared with the prior art:

[0022] To solve the problem that the prior art is not convenient for quickly replacing the gauze and the black walnut wood veneer, and it is easy to cause low work efficiency in replacing the damaged black walnut wood veneer or gauze. By setting a connection structure between the black walnut wood veneer and the full birch substrate, when the positioning rod at the bottom of the new black walnut wood veneer is aligned with the positioning hole and moved downward, the positioning rod enters the positioning hole, and at the same time, the insertion piece enters the insertion hole. During the downward movement of the insertion piece, the metal elastic piece is deformed by pressure. When the metal elastic piece enters the opening, it is elastically deformed by its own elasticity and closely adheres to the left side of the inner top surface of the opening, thus realizing the installation and fixation of the new black walnut wood veneer and the gauze layer, achieving the beneficial effect of quickly installing the new black walnut wood veneer and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] By reading the following detailed description of the non-restrictive embodiments with reference to the accompanying drawings, other features, objects, and advantages of the present invention will become more apparent:

[0024] Figure 1 It is a schematic structural diagram of the present invention;

[0025] Figure 2 It is an exploded structural diagram of the present invention;

[0026] Figure 3 It is a schematic diagram of the connection structure of the present invention;

[0027] Figure 4 It is a schematic diagram of the internal structure of the full birch substrate of the present invention;

[0028] Figure 5 It is an enlarged schematic diagram of the structure at A of the present invention.

[0029] In the figure: full birch substrate - 1, black walnut veneer - 2, gauze layer - 3, connection structure - 4, positioning rod - 41, positioning hole - 42, jack - 43, insertion piece - 44, metal elastic piece - 45, opening - 46, plug block - 47, sealant - 48, pushing structure - 49, L - shaped push plate - 491, return spring - 492, pressure rod - 493, slider - 494, sliding groove - 495. Detailed implementation mode

[0030] In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0031] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 , the present invention provides an embroidered floor using multi - layer substrates: including a full birch substrate 1, a black walnut veneer 2, a gauze layer 3 and a connection structure 4. The walnut veneer 2 is installed at the bottom end of the full birch substrate 1 through the connection structure 4. The gauze layer 3 is pasted on the black walnut veneer 2 through an adhesive. The connection structure 4 is composed of a positioning rod 41, a positioning hole 42, a jack 43, an insertion piece 44, a metal elastic piece 45, an opening 46, a plug block 47, a sealant 48 and a pushing structure 49. The positioning rods 41 are pasted at the four ends of the bottom surface of the black walnut veneer 2, and the positioning rods 41 are fitted inside the positioning holes 42 opened at the four ends of the top surface of the full birch substrate 1. The jacks 43 are symmetrically opened on the left and right sides of the top surface of the full birch substrate 1. There are two insertion pieces 44 symmetrically installed on the left and right sides of the bottom surface of the walnut veneer 2, and the insertion pieces 44 are movably inserted into the inside of the jacks 43. The metal elastic pieces 45 are integrally arranged at the bottom of the outer opposite surfaces of the two insertion pieces 44, and the top surface of the metal elastic piece 45 is closely attached to the left side of the top surface inside the opening 46 opened at the bottom of the full birch substrate 1. The plug block 47 is fastened to the bottom end inside the opening 46 through the sealant 48, and the left side of the top surface of the plug block 47 is attached to the bottom surface of the insertion piece 44. The pushing structure 49 is arranged at the right end of the top inside the opening 46.

[0032] Among them, the pushing structure 49 is composed of an L-shaped push plate 491, a return spring 492, a pressure rod 493, a slider 494 and a chute 495. The L-shaped push plate 491 slides left and right along the top surface of the plug 47. The two ends of the return spring 492 are respectively vertically and fixedly connected to the bottom of the right end surface of the L-shaped push plate 491 and the top of the right end surface inside the opening 46. The pressure rod 493 vertically penetrates inside the round holes opened on the top surfaces of the full birch substrate 1, the black walnut veneer 2 and the gauze layer 3, and the left side of the bottom end surface of the pressure rod 493 is closely attached to the top of the right end surface of the L-shaped push plate 491. The slider 494 is integrally arranged in the middle of the bottom end surface of the L-shaped push plate 491, and the slider 494 slides left and right along the inside of the chute 495. The chute 495 is vertically opened in the middle of the top surface of the plug 47, which is convenient to push the metal elastic sheet 45 to the left to disengage from the opening 45, so that the black walnut veneer 2 is separated from the full birch substrate 1.

[0033] Among them, a sealing and rust-proof layer is coated on the outer surfaces of the inserting piece 44 and the metal elastic sheet 45 to protect the inserting piece 44 and the metal elastic sheet 45 from rust and damage.

[0034] Among them, the left end surface of the metal elastic sheet 45 forms a 45° angle with the right end surface of the inserting piece 44, and an anti-slip rubber sheet is pasted on the top end surface of the metal elastic sheet 45 through an adhesive, so that the metal elastic sheet 45 deforms under force after contacting the full birch substrate 1.

[0035] Among them, the plug 47 is in an inverted T shape, and the bottom end surface of the plug 47 is flush with the bottom end surface of the full birch substrate 1 to prevent the plug 47 from being too large and affecting the installation of the full birch substrate 1.

[0036] Among them, the top of the right end surface of the L-shaped push plate 491 and the bottom end surface of the pressure rod 493 are respectively in an arc shape protruding to the right and downward, so that when the pressure rod 493 applies pressure to the L-shaped push plate 491, the L-shaped pressing plate 491 moves to the left.

[0037] Among them, three sliders 494 are equidistantly arranged on the bottom end surface of the L-shaped push plate 491, and three chutes 495 corresponding to the three sliders 494 are opened on the top surface of the plug 47, so that the moving process of the L-shaped push plate 491 is smoother.

[0038] Among them, its structure includes a full birch substrate 1, a black walnut veneer 2, a gauze layer 3 and a connection structure 4, and its production process is as follows:

[0039] Step 1: Use a cutting device or manually trim the black walnut veneer 2 to obtain a fabric suitable for each of the gauze layers 3, and use or glue the fabric of the black walnut veneer 2 on the gauze layer 3 to form a wooden accessory;

[0040] Step 2: Determine the pre-processing size: 460*460. The pre-processing size includes the total area of the gauze layer 3 that needs to be cut and removed during processing;

[0041] Step 3: Punch holes in the full birch substrate 1 on the engraving machine according to the drawing, so that mounting holes appear on the surface of the full birch substrate 1 for convenient installation, and use a high-power blower to remove the sheet powder;

[0042] Step 4: Manually embroider using an embroidery needle and paint thread according to the rendering. Use a single-needle stitch to embroider the paint thread onto the gauze layer 3 to form the fixed part of the tassel; after completing the embroidery of the single-needle stitch, continue to embroider the paint thread onto the gauze layer 3 using a flat wrapping stitch to form the tassel part;

[0043] Step 5: Use a lockstitch to lock the edge of the embroidered gauze layer 3. Cut the embroidered product along the edge at a distance of 1 cm from the edge, and then use a lockstitch to lock the edge of the cut embroidered product again to make the shape of the gauze layer 3 more delicate;

[0044] Step 6: Apply vegetable oil to the pasted black walnut veneer 2 and the embroidered gauze layer 3 for brightening treatment, and cold press for 24 hours using a cold press.

[0045] As described in this patent: The black walnut veneer 2, black walnut, belongs to the Juglandaceae family and is distributed from eastern Asia to the Mediterranean region. It is a precious native wood in the United States, and its origin is in various regions of the eastern United States. However, the main commercial forest areas are located in the central states. Black walnut is very expensive. Usually, veneer is used for making furniture, and solid wood is rarely used. Black walnut is resistant to impact and friction, resistant to decay, easy to dry, and less likely to deform; it is easy to construct, easy to glue, and has a very small shrinkage rate, enabling it to be suitable for a changing climate environment without problems such as cracking.

[0046] Working principle: First, the whole base plate is fixedly installed at a designated position indoors, and the embroidery on the gauze layer 3 is selected according to actual needs. When the black walnut veneer 2 or the gauze layer 3 is damaged and needs to be replaced, a special tool can be used to push down the pressure rod 493, so that the pressure rod 493 moves downward and contacts the top of the right end face of the L-shaped push plate 491. Since the bottom end face of the pressure rod 493 and the top of the right end face of the L-shaped push plate 491 are arc convex surfaces, the pressure rod 493 pushes the L-shaped push plate 491 to move leftward. At the same time, when the L-shaped push plate 491 moves leftward, it pushes the metal elastic sheet 45 to deform and bend leftward. After the metal elastic sheet 45 bends leftward, it can pull up the corresponding end of the black walnut veneer 2 upward, so that the insertion piece 44 is separated from the jack 43. Then, in the same way, the other insertion piece 44 is separated from the jack 43, and the black walnut veneer 2 is pulled upward to separate the positioning rod 41 from the positioning hole 42. Then, the positioning rod 41 at the bottom of the new gauze layer 3 and the black walnut veneer 2 is aligned with the positioning hole 42 on the top end face of the full birch substrate 1 and moved downward, so that the positioning rod 41 enters the positioning hole 42, and at the same time, the insertion piece 44 enters the jack 43. During the downward movement of the insertion piece 44, the metal elastic sheet 45 is deformed by the pressure. When the metal elastic sheet 45 enters the opening 46, it is elastically deformed by its own elasticity and closely adheres to the left side of the inner top end face of the opening 46, so as to fix the new black walnut veneer 2 and the gauze layer 3 on the top end face of the full birch substrate 1.

[0047] The foregoing shows and describes the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic features of the present invention, the present invention can be implemented in other specific forms. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.

[0048] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An embroidered floor using a multi-layer substrate, characterized in that: Its structure includes a full birch substrate (1), black walnut veneer (2), a gauze layer (3) and a connection structure (4). The black walnut veneer (2) is installed on the top of the full birch substrate (1) through the connection structure (4). The gauze layer (3) is pasted on the black walnut veneer (2) through an adhesive. The connection structure (4) is composed of a positioning rod (41), a positioning hole (42), a socket (43), an insertion piece (44), a metal elastic piece (45), an opening (46), a plug block (47), a sealant (48) and a pushing structure (49). The positioning rod (41) is adhered to the four ends of the bottom surface of the black walnut veneer (2), and the positioning rod (41) fits inside the positioning holes (42) opened at the four ends of the top surface of the full birch substrate (1). The sockets (43) are symmetrically opened on the left and right sides of the top surface of the full birch substrate (1). Two insertion pieces (44) are symmetrically installed on the left and right sides of the bottom surface of the black walnut veneer (2), and the insertion pieces (44) are movably inserted into the inside of the sockets (43). The metal elastic piece (45) is integrally arranged at the bottom of the outer opposite surfaces of the two insertion pieces (44), and the top surface of the metal elastic piece (45) is closely attached to the left side of the top inner surface of the opening (46) opened at the bottom of the full birch substrate (1). The plug block (47) is fastened to the inner bottom end of the opening (46) through the sealant (48), and the left side of the top surface of the plug block (47) is attached to the bottom surface of the insertion piece (44). The pushing structure (49) is arranged at the upper right end of the inside of the opening (46). The pushing structure (49) is composed of an L-shaped push plate (491), a return spring (492), a pressing rod (493), a slider (494) and a sliding groove (495). The L-shaped push plate (491) slides left and right along the top surface of the plug block (47). The two ends of the return spring (492) are respectively vertically and fixedly connected to the bottom of the right end surface of the L-shaped push plate (491) and the top of the right end surface inside the opening (46). The pressing rod (493) vertically penetrates through the round holes opened on the top surfaces of the full birch substrate (1), the black walnut veneer (2) and the gauze layer (3), and the left side of the bottom surface of the pressing rod (493) is closely attached to the top of the right end surface of the L-shaped push plate (491). The slider (494) is integrally arranged in the middle of the bottom end surface of the L-shaped push plate (491), and the slider (494) slides left and right along the inside of the sliding groove (495). The sliding groove (495) is vertically opened in the middle of the top surface of the plug block (47).

2. The embroidered floor using a multi-layer substrate according to claim 1, characterized in that: A sealing and rust-proof layer is coated on the outer surfaces of the insertion piece (44) and the metal elastic piece (45).

3. An embroidered floor using a multi-layer substrate according to claim 1, characterized in that: The left end surface of the metal elastic piece (45) forms a 45° angle with the right end surface of the insertion piece (44), and an anti-slip rubber sheet is pasted on the top surface of the metal elastic piece (45) through an adhesive.

4. An embroidered floor using a multi-layer substrate according to claim 1, characterized in that: The plug block (47) is in an inverted T shape, and the bottom end surface of the plug block (47) is flush with the bottom end surface of the full birch substrate (1).

5. An embroidered floor using a multi-layer substrate according to claim 1, characterized in that: The top of the right end surface of the L-shaped push plate (491) and the bottom end surface of the pressing rod (493) are respectively in an arc shape protruding to the right and protruding downward.

6. The embroidered floor using a multi-layer substrate according to claim 1, characterized in that: The slider (494) is equidistantly provided with three on the bottom end surface of the L-shaped push plate (491), and three sliding grooves (495) are opened on the top end surface of the plug block (47) corresponding to the three sliders (494).

7. The embroidered floor using a multi-layer substrate according to claim 1, characterized in that: Its structure includes a full birch substrate (1), black walnut veneer (2), a gauze layer (3), and a connection structure (4). The production process is as follows: Step 1: Use a cutting device or manually trim the black walnut veneer (2) to obtain a fabric suitable for each gauze layer (3), and use glue to paste the black walnut veneer (2) fabric on the gauze layer (3) to form a wooden accessory; Step 2: Determine the pre-processing size: 460*460. The pre-processing size includes the total area of the gauze layer (3) that needs to be cut and removed during processing; Step 3: Punch holes in the full birch substrate (1) on the engraving machine according to the drawing, so that mounting holes appear on the surface of the full birch substrate (1) for convenient installation, and use a high-power blower to remove the plate powder; Step 4: Perform manual embroidery with an embroidery needle and paint thread according to the effect drawing. Use a single-needle stitch to embroider the paint thread onto the gauze layer (3) to form a fixed part of the tassel; after completing the embroidery of the single-needle stitch, continue to embroider the paint thread onto the gauze layer (3) using a flat wrapping stitch to form a tassel part; Step 5: Use a lockstitch to lock the edge of the embroidered gauze layer (3). Cut the embroidered product along the edge at a distance of 1 cm from the edge, and then use a lockstitch to lock the edge of the cut embroidered product again to make the shape of the gauze layer (3) more delicate; Step 6: Perform a brightening treatment by rubbing vegetable oil on the pasted black walnut veneer (2) and the embroidered gauze layer (3), and cold press for 24 hours using a cold press.

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