Color box disassembly device

Abstract

The present invention discloses a device for disassembling color boxes. The device starts from loading the color boxes to an L-shaped flipping and positioning device, and sequentially performs pressing and flipping, upper color box disassembly, automatic flipping of the upper color box, transportation and pressing of the upper color box, inner lining disassembly and transportation, and unloading of the upper color box and the lower color box. The device is a fully automated device for disassembling color boxes, which realizes automatic disassembly and transportation and unloading of the color boxes, thereby improving the efficiency of manual disassembly of the color boxes, alleviating the pressure of workers in disassembling the boxes, ensuring the quality of disassembling the color boxes, and reducing the rate of finished products.

Description

Technical Field

[0001] The present invention relates to the technical field of color box disassembly equipment and methods, in particular to a color box disassembly device. Background Art

[0002] Color boxes refer to folding boxes and micro-corrugated boxes made of two materials: cardboard and micro-corrugated cardboard.

[0003] At present, after the mobile phone is processed, it is necessary to disassemble the purchased or internally produced mobile phone packaging color box, remove the original lining, and then place the mobile phone accessories such as mobile phone chargers, headphones, manuals, warranty cards, etc., so as to facilitate the subsequent sales of mobile phones. However, on the one hand, this action of disassembling mobile phone boxes is a single repetitive labor. Workers work long hours, the work is boring and tiring, and there is insufficient rest time. Long-term work will cause work pressure, which is easy to cause negative emotions such as anxiety and depression among assembly line workers.

[0004] On the other hand, since the mobile phone color box itself is relatively small in size, it is inconvenient to position it when disassembling it using special tools and molds, and it is easy to cause damage to the outer surface of the color box during disassembly. Therefore, molds and tools are rarely used to assist in disassembly.

[0005] At present, many color box machines on the market can only complete the color box operation for relatively large packaging boxes. However, there are no professional equipment for mobile phone packaging color boxes and packaging boxes of similar size to mobile phone color boxes. As a result, the color box installation efficiency is low throughout the day, and the damage and losses are relatively large, which increases the production cost of the mobile phone. Summary of the invention

[0006] In order to overcome the deficiencies of the above-mentioned prior art, the present invention provides a fully automated color box disassembly device which starts from color box loading to an L-shaped flipping and positioning device, and sequentially performs pressing and flipping, upper color box disassembly, automatic flipping of the upper color box, upper color box transportation and pressing, liner disassembly and transportation, and upper and lower color box unloading. Automatic disassembly and transportation and unloading of color boxes are realized, thereby improving the efficiency of manual disassembly of color boxes, alleviating the workers' pressure on unloading, ensuring the quality of disassembly of color boxes, and reducing the defective rate.

[0007] The technical solution adopted by the present invention is: a color box disassembly device, wherein the front-to-back direction is set as the X direction, the left-to-right direction is set as the Y direction, and the vertical direction is set as the Z direction. The color box disassembly device has:

[0008] L-type flip positioning device

[0009] --The outer joint of the whole is driven to flip within a certain range by an L-shaped flip positioning cylinder, one end of which is a color box unloading positioning plate, and the other end is a color box lowering support plate;

[0010] --A number of suction cups are provided on the inner side of the color box blanking positioning plate and the lower color box supporting plate; --A flipping and clamping device is also provided on the outer side of the color box blanking positioning plate. The flipping and clamping device is an L-shaped clamping claw connected to the clamping cylinder. When the color box is flipped into place, the clamping cylinder releases the clamping claw and returns to its original position;

[0011] Upper color box support device

[0012] --It is located on the side of the L-shaped flip positioning device, used to support the upper color box after disassembly. A pen-shaped flip device is provided on the upper side near the middle partition, and an automatic push rod is provided on the right side;

[0013] The upper color box unloading station is placed in front of the upper color box supporting device and is used to receive the upper color box and the lower color box pushed out by the automatic pushing rod;

[0014] The lining unloading support station is connected to the unloading slide rail fixed on the support platform to slide and transport the unpacked lining, and the lining is transported from the unpacked color box to the vicinity of the lining unloading station through the lining transport device;

[0015] The pen-shaped flipping device is integrally connected to the lateral sliding of the color box removal device, and the color box flipping device includes a pen-shaped suction cup device, a rotating base, and a Y-direction flip sliding plate. The lateral sliding direction of the flipping device is set to the Y direction, wherein:

[0016] --Y-direction flip sliding plate, which slides along the Y-direction through at least one Y-direction flip sliding rail fixedly arranged in the Y-direction, and is connected to the pen-shaped servo lifting cylinder for lifting the pen-shaped suction cup device and the rotating base;

[0017] --The rotating base is fixed on the top of the pen-shaped servo lifting cylinder to lift, and the side is connected to the pen-shaped suction cup device through the pen-shaped servo rotating cylinder to flip and absorb the color box;

[0018] --The Y-direction flip rail is fixed on the flip support, and the flip support is fixed on the frame, thereby driving the upper color box adsorbed on the pen-shaped suction cup to flip to the top downward, and then lowering the pen-shaped suction cup to place the upper color box on the upper color box support device;

[0019] The automatic push rod has a sliding base connected to the top of the support platform and sliding along the X direction, and a push rod connected to the end of the sliding base, and the push rod is driven vertically or horizontally by the rod flipping cylinder, that is, when the automatic push rod flips to a horizontal position and pushes the upper color box to the upper color box unloading station, the automatically flipped push rod automatically flips vertically to avoid collision with the pen-shaped flipping device when it is actuated. Generally speaking, the front and rear direction of the automatic push rod is set to the X direction, and an X-direction push rail is usually provided at the bottom of the sliding base.

[0020] Preferably, a material dividing baffle is provided in the middle of the lining material discharging support station to separate the lining material discharging support station into two independent material discharging units, one of which can be used for placing random inspection samples during use.

[0021] Preferably, the pen-shaped suction cup device of the pen-shaped flipping device is a cross-shaped structure as a whole, and at least one suction cup is provided at the bottom position of each of the four ends of the cross-shaped structure to achieve uniform adsorption of the upper color box and ensure that it has a strong adsorption force on the upper color box.

[0022] Preferably, the upper color box supporting device is provided with a recessed groove whose height is not lower than that of the pen-shaped suction cup device at a position corresponding to the pen-shaped suction cup device, and the recessed groove is provided for temporary storage of the pen-shaped suction cup device when the automatic pushing rod pushes the material.

[0023] The flipping and clamping device of the L-shaped flipping and positioning device includes a rotating cylinder and a pressing rod, wherein:

[0024] The rotating cylinder has one end fixed on the color box unloading positioning plate, and the other end connected to the pressure rod to rotate to press the color box placed between the color box unloading positioning plate and the lower color box supporting plate, and finally rotate the color box to a horizontal level for unloading.

[0025] Preferably, the pressure rod is connected to the end of the rotating cylinder through a threaded fitting structure, which is convenient for installation and disassembly.

[0026] Preferably, the liner conveying device comprises:

[0027] The accordion nozzle is used to absorb, tighten and release the liner. It is fixed on the vertical slide and is driven by the liner lifting cylinder to move up and down on the horizontal slide;

[0028] The transverse slide bar is fixed to the side of the color box removal device through the liner fixing bracket; it can also be seen from the figure and the figure that the liner fixing bracket is fixedly connected to the side of the color box removal device through a plurality of connecting screw assemblies;

[0029] Horizontal slider

[0030] --Connected to slide on the transverse slide bar through the inner lining sliding connector;

[0031] --The inner lining sliding connector has one end fixedly connected to the vertical slide plate and the other end connected to the horizontal slide bar for sliding.

[0032] Preferably, all power sources of the L-shaped flipping positioning device, the pen-shaped flipping device, and the automatic push rod are respectively connected to the PLC control device to realize the automatic disassembly of the color box device.

[0033] Compared with the prior art, the beneficial effects of the present invention are as follows: the color box disassembling device of the present invention starts from the color box loading to the L-shaped flipping and positioning device, and sequentially performs pressing and flipping, upper color box disassembly, automatic flipping of the upper color box, upper color box transportation and pressing, liner disassembly and transportation, upper color box and lower color box unloading. The fully automated color box disassembling device realizes automatic disassembly and transportation and unloading of color boxes, thereby improving the efficiency of manual disassembly of color boxes, alleviating the pressure of workers in unloading boxes, ensuring the quality of disassembling color boxes, and reducing the rate of finished products. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 The three-dimensional structure of the color box removal equipment;

[0035] Figure 2 It is a structural diagram of a color box disassembling device 200 and a color box feeding device 300 of a color box disassembling device;

[0036] Figure 3 This is a side view of the color box removal equipment;

[0037] Figure 4 It is a three-dimensional structural diagram of the automatic lifting pad 500;

[0038] Figure 5 for Figure 4 A local enlarged view of point A;

[0039] Figure 6 A three-dimensional structural diagram of the disassembly color box device 200;

[0040] Figure 7 A three-dimensional structural diagram of the back of the disassembled color box device 200;

[0041] Figure 8 It is a front view of disassembling the color box device 200;

[0042] Fig. 9 It is a three-dimensional structural diagram of the L-shaped flip positioning device 210 and the pen-shaped flip device 260;

[0043] Fig.10 is a three-dimensional structural diagram of the pen-shaped flip device 260;

[0044] Fig.11 It is a three-dimensional structural diagram of the automatic push rod 280;

[0045] Fig.12 is a front view of the liner conveying device 290;

[0046] Fig.13 It is a three-dimensional structural diagram of the back side of the liner conveying device 290;

[0047] Fig.14A three-dimensional structural diagram of the color box flipping device 260 in one direction;

[0048] Fig.15 A three-dimensional structural diagram of the color box flipping device 260 in another direction;

[0049] Fig.16 It is a structural diagram of the travel limit device 299 on the liner fixing bracket 296;

[0050] Fig.17 is a three-dimensional structural diagram of the travel limit device 299;

[0051] Fig.18 It is a three-dimensional structural diagram of the photoelectric sensing slide 2992;

[0052] Among them: 100-rack;

[0053] 200-Disassemble the color box device,

[0054] 210- L-shaped flip positioning device, 211- color box blanking positioning plate, 212-lower color box supporting plate, 213- flip pressing device, 2131- rotating cylinder, 2132- pressing rod;

[0055] 220-upper color box supporting device, 221-inner recessed groove; 230-upper color box unloading station;

[0056] 240-lining unloading support station, 241-unloading slide rail, 242-lining unloading station, 243-material dividing baffle; 250-unloading platform;

[0057] 260-pen-shaped flip device, 261-pen-shaped suction cup device, 262-rotating base, 263-pen-shaped servo rotating cylinder, 264-pen-shaped servo lifting cylinder, 265-flip support, 266-Y-direction flip slide rail, 267-Y-direction flip slider, 268-Y-direction flip sliding plate, 269-negative pressure gauge;

[0058] 270-support platform;

[0059] 280-automatic push rod, 281-sliding base, 282-push rod, 283-X-axis push rail, 284-push rod turning cylinder;

[0060] 290-lining conveying device, 291-organ suction nozzle, 292-vertical slide plate, 293-organ suction nozzle vertical slide rail, 294-square limit block, 295-lining sliding connector, 296-lining fixing bracket, 297-transverse slide bar, 298-transverse slide block;

[0061] 299-travel limit device, 2991-photoelectric sensing travel slide, 29911-pointer portion bent toward the photoelectric sensing slide; 2992-photoelectric sensing slide, 29921-groove slide, 29922-travel switch slide; 2993-lined travel slide, 2994-photoelectric sensing switch;

[0062] 300-color box loading device, 310-gantry bracket, 320-X-direction slide rail, 330-X-direction slider, 340-Y-direction feeding slide rail, 350-loading suction cup device; 400-suction cup;

[0063] 500-automatic lifting pad, 510-opposite photoelectric device, 520-lifting mechanism for pad, 530-vertical slide, 540-Y-motion adjustment slide, 550-reinforced rib structure, 560-Y-sliding block, 570-Y-sliding rail;

[0064] 600-middle partition, 700-PLC control device. DETAILED DESCRIPTION

[0065] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0066] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the combination or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, in the description of the embodiments of the present invention, the device positional relationships such as "up", "down", "front", "back", "left", "right" and the like in all the drawings are based on the positions or positional relationships shown in the accompanying drawings. Figure 1 As standard.

[0067] Example 1

[0068] like Figure 1 and Figure 2 As shown, the color box removal device sets the front and rear direction as the X direction, the left and right direction as the Y direction, and the vertical direction as the Z direction. The color box removal device has:

[0069] The frame 100 has the following structural features:

[0070] - The middle part in the X direction is separated by a middle partition 600;

[0071] - A color box disassembly device 200 is provided at the front middle position in the X direction to support and disassemble the color boxes and push the disassembled upper and lower color boxes to the unloading platform 250;

[0072] - An automatic lifting pad 500 is provided at the rear bottom position in the X direction, which is used to support the stacked color boxes to be removed and automatically position the color boxes after the upper layer of color boxes is taken away;

[0073] -Combination Figure 1 , Figure 2 and Figure 3 As shown, the top position in the Z direction supports the color box loading device 300 through the gantry bracket 310 to transport the color box on the lifting pad to the color box disassembling device 200 for disassembly;

[0074] The color box disassembly device 200 has

[0075] The L-shaped flipping positioning device 210, the outer joint of the whole is driven to flip within a range of 90 degrees by the flipping positioning cylinder, one end is the color box blanking positioning plate 211, and the other end is the lower color box support plate 212, the inner sides of the color box blanking positioning plate 211 and the lower color box support plate 212 are both provided with a plurality of suction cups 400, and the outer side of the color box blanking positioning plate 211 is also provided with a flipping and clamping device 213, the flipping and clamping device 213 is an L-shaped clamping claw, which is connected to the clamping cylinder, and when the color box is flipped into place, the clamping cylinder releases the clamping claw and returns to the original position;

[0076] The upper color box unloading station 230 is placed in front of the upper color box supporting device 220 and is used to receive the upper color box and the lower color box pushed out by the automatic pushing rod 280;

[0077] The lining unloading support station 240 is connected to the unloading slide rail 241 fixed on the support platform 270 to slide and transport the disassembled color box lining, and the lining is transported from the lower color box to the vicinity of the lining unloading station 242 through the lining transport device 290;

[0078] The upper color box supporting device 220 is placed on the side of the L-shaped flipping positioning device 210, and is used to support the disassembled upper color box. A color box flipping device 260 is provided on the upper side near the middle partition 600, and an automatic push rod 280 is provided on the right side.

[0079] like Figure 6 and Fig.14It can be seen that the color box flipping device 260 is integrally connected to the lateral sliding of the color box disassembling device 200, and includes a pen-shaped suction cup device 261 and a rotating base 262. The pen-shaped suction cup device 261 is connected to the rotating base 262 through a rotating cylinder to flip, and the rotating base 262 is connected to the Y-direction flip sliding plate 268 to rise and fall. At the same time, the Y-direction flip sliding plate 268 moves from the color box unloading positioning plate 211 to the horizontal position of the upper color box supporting device 220 through the color box, and the Y-direction flip sliding plate 268 slides along the Y direction through at least one Y-direction flipping slide rail 266 fixedly arranged in the Y direction, thereby driving the upper color box adsorbed on the pen-shaped suction cup to flip to the top facing downward, and then lowering the pen-shaped suction cup to place the upper color box on the upper color box supporting device 220;

[0080] The automatic push rod 280 has a sliding base 281 connected to the top of the support platform 270 and sliding along the X direction, and a push rod 282 connected to the end of the sliding base 281, and the push rod 282 is driven vertically or horizontally by the rod turning cylinder 284, such as Fig.10 As shown, that is to say, when the automatic push rod flips to the horizontal position and pushes the upper color box to the upper color box unloading station, the automatically flipped push rod 282 automatically flips vertically to avoid collision with the color box flipping device during operation. Generally speaking, an X-axis push rail 283 is usually provided at the bottom of the sliding base 281.

[0081] Color box feeding device 300, from Figure 1 , Figure 2 and Figure 3 It can be seen that it has two X-direction slide rails 320 fixedly supported on the gantry support 310, and a Y-direction feeding slide rail 340 connected to slide on the two X-direction slide rails 320 through two X-direction sliders 330;

[0082] The color box loading device 300 also has a loading suction cup device 350 fixed on the Y-direction feeding slide rail 340 for sliding, and is used to transport the loading suction cup device 350 from the automatic lifting pad 500 to the color box transporting device of the color box disassembling device 200.

[0083] The automatic lifting pad 500 has a photoelectric device 510 at the bottom thereof, which is used to detect whether there are stacked color boxes to be removed on the automatic lifting pad 500.

[0084] The color box removal device of the present invention can be used by simply following the following steps:

[0085] Step 1. The customer piles all the unopened color boxes on the automatic lifting pad 500. The photoelectric device 510 provided at the bottom of the automatic lifting pad 500 detects the color boxes. If no color box is detected, the automatic lifting pad 500 automatically rises and falls in the Z direction. After the color box is detected, the next step is executed.

[0086] Step 2. Then the PLC control device 700 controls the color box feeding device 300 to adjust the color box to a suitable position in the X direction and the Y direction of the gantry bracket 310, and then places the color box on the color box unloading positioning plate 211 of the L-shaped flip positioning device 210 of the color box disassembly device 200.

[0087] Step 3. Subsequently, the suction cup on the color box blanking positioning plate 211 sucks the color box tightly under the action of air pressure, and then the flipping and pressing device 213 rotates to press the color box, and the L-shaped flipping positioning device 210 and the flipping and pressing device 213 press the color box and flip it to a horizontal position.

[0088] Step 4. The pen-shaped suction cup device 261 of the color box flipping device 260 moves to the top of the color box, and the suction cup of the pen-shaped suction cup device 261 sucks up the upper color box, and then flips the upper color box to the top of the upper color box facing downward, and the pen-shaped suction cup device 261 puts the upper color box on the upper color box supporting device 220.

[0089] Step 5. The lining conveying device 290 absorbs the lining in the lower color box and conveys it to the lining unloading support station 240. The lining unloading support station 240 conveys the lining to the lining unloading station 242 along the unloading slide rail 241, completing the lining unloading cycle.

[0090] The fourth and fifth steps mentioned here can be executed in reverse order.

[0091] Step 6. Then the push rod 282 of the automatic push rod 280 flips from the side to the rear of the upper color box, pushes the upper color box and the lower color box forward in the X direction to the upper color box unloading station 230, and then the automatic lifting pad 500 detects the color box again and starts the cycle from the first step.

[0092] From the present invention Figure 4 It can be seen that the rear bottom of the rack 100 is divided into two vertical placement spaces by the middle partition 600, and each vertical placement space is provided with an automatic lifting pad 500, each automatic lifting pad 500 is lifted and lowered by a pad lifting mechanism 520, and each automatic lifting pad 500 is provided with a photoelectric device 510 on the top to provide each automatic lifting pad and the color box to be removed for lifting and lowering. The following settings can also be made, such as Figure 4 and Figure 5 As shown, one end of each automatic lifting pad 500 is provided with a distance adjustment device in the Y direction, and the end of the automatic lifting pad 500 is provided with a plurality of vertical slide grooves 530. Specifically, the distance adjustment device includes a Y-direction motion adjustment slide plate 540 and a Y-direction slide rail 570.

[0093] The Y-direction motion adjustment slide plate 540 is fixed at the bottom on the Y-direction slider 560 and slides in the Y direction on the Y-direction slide rail 570 along with the Y-direction slider 560; the Y-direction slide rail 570 provides the Y-direction motion adjustment slide plate 540 with which to slide in the Y direction. When the device is in use, a plurality of reinforcing rib structures 550 are generally installed at the bottom of the automatic lifting pad 500;

[0094] A plurality of vertical slide grooves 530 are provided for the Y-direction motion adjustment slide plate 540 to slide and adjust the distance between the Y-direction motion adjustment slide plate 540 and the other end of the automatic lifting pad 500, so as to adjust the placement length of the color box, thereby adapting to the placement of color boxes of different thicknesses.

[0095] In this embodiment, it is also possible to Figure 6 As shown, a material dividing baffle 243 is provided in the middle of the lining material discharging support station 240 to separate the lining material discharging support station 240 into two independent material discharging units, one of which can be used for placing random inspection samples during use.

[0096] In this embodiment, it is also possible to Fig.14 and Fig.15 As shown, the pen-shaped suction cup device 261 of the color box flipping device 260 is set as a cross-shaped structure as a whole, and at least one suction cup is provided at the bottom position of each of the four ends of the cross-shaped structure to achieve uniform adsorption of the upper color box and ensure that it has a strong adsorption force on the upper color box.

[0097] In this embodiment, it is also possible to Fig.10 As shown, the upper color box supporting device 220 is provided with a recessed groove 221 whose height is not lower than the pen-shaped suction cup device 261 at a position corresponding to the pen-shaped suction cup device 261, and the recessed groove 221 is provided for the pen-shaped suction cup device 261 to temporarily store when the automatic pushing rod 280 pushes the material.

[0098] from Figure 6 It can be seen that the flipping and pressing device 213 of the L-shaped flipping and positioning device 210 includes a rotating cylinder 2131 and a pressing rod 2132, wherein:

[0099] The rotating cylinder 2131 is fixed at one end to the color box unloading positioning plate 211, and the other end is connected to the pressure rod 2132 to rotate to press the color box placed between the color box unloading positioning plate 211 and the lower color box support plate 212, and finally rotate the color box to a horizontal position for unloading. The pressure rod 2132 is connected to the end of the rotating cylinder 2131 through a threaded matching structure to rotate, which is convenient for installation and disassembly.

[0100] Combination Figure 6 , Fig.12 and Fig.13 It can also be seen that the liner conveying device 290 includes:

[0101] The accordion nozzle 291 is connected to the PLC control device 700 and is used to absorb, tighten and release the color box lining, and is fixed on the vertical slide plate 292;

[0102] The vertical slide plate 292 is driven by the liner lifting cylinder to slide in the vertical direction of the horizontal slide block 298.

[0103] The transverse slide bar 297 is fixed to the side of the color box removal device 200 through the lining fixing bracket 296; Figure 7 and Fig.12 as well as Fig.13 It can also be seen that the liner fixing bracket 296 is fixedly connected to the side of the color box removal device 200 through a plurality of connecting screw assemblies; the transverse slider 298 is connected to slide on the transverse slider 297 through the liner sliding connector 295 and the liner transverse servo drive device;

[0104] Fig.13 It can be seen that one end of the lining sliding connector 295 is fixedly connected to the transverse slider 298, and the other end is sleeved on the outside of the transverse slide rod 297 to slide.

[0105] The color box disassembling device 200, the color box feeding device 300 and the automatic lifting pad 500 are respectively connected to the PLC control device 700 to realize automatic transportation of color box feeding, automatic disassembly of color boxes and automatic pushing of the disassembled color boxes to the discharging station.

[0106] Example 2

[0107] Figure 6 As shown, the color box disassembly device 200 is applied to the color box disassembly. The specific solution is that the color box disassembly device 200 has the following technical features:

[0108] The L-shaped flipping positioning device 210, the outer joint part of the whole is driven to flip within a range of 90 degrees by the L-shaped flipping positioning cylinder, one end is the color box blanking positioning plate 211, and the other end is the lower color box support plate 212, a number of suction cups 400 are arranged on the inner sides of the color box blanking positioning plate 211 and the lower color box support plate 212, and a flipping and clamping device 213 is also arranged on the outer side of the color box blanking positioning plate 211. The flipping and clamping device 213 is an L-shaped clamping claw, which is connected to the clamping cylinder. When the color box is flipped into place, the clamping cylinder releases the clamping claw and returns to its original position.

[0109] The upper color box supporting device 220 is disposed on the side of the L-shaped flipping positioning device 210 and is used to support the disassembled upper color box. A pen-shaped flipping device 260 is provided on the upper side near the middle partition 600 and an automatic push rod 280 is provided on the right side.

[0110] from Fig.14It can be seen that the pen-shaped flipping device 260 is integrally connected to the lateral sliding of the color box disassembly device 200, and includes a pen-shaped suction cup device 261 and a rotating base 262. The pen-shaped suction cup device 261 is connected to the rotating base 262 through a rotating cylinder to flip, and the rotating base 262 drives it and the upper color box from the horizontal position of the color box unloading positioning plate 211 to the upper color box supporting device 220 through the pen-shaped actuating mechanical arm 263, thereby driving the upper color box adsorbed on the pen-shaped suction cup to flip to the top facing downward, and then lowering the pen-shaped suction cup to place the upper color box on the upper color box supporting device 220.

[0111] See Fig.11 As shown, the automatic push rod 280 has a sliding base 281 connected to the top of the support platform 270 and sliding along the X direction, and a push rod 282 connected to the end of the sliding base 281, and the push rod 282 is driven vertically or horizontally by the rod turning cylinder 284, as shown in FIG. Fig.10 As shown, that is to say, when the automatic push rod flips to the horizontal position and pushes the upper color box to the upper color box unloading station, the automatically flipped push rod 282 automatically flips vertically to avoid collision with the pen-shaped flipping device during operation. Generally speaking, an X-axis push rail 283 is usually set at the bottom of the sliding base 281.

[0112] from Figure 6 and Figure 7 It can be seen that the upper color box unloading station 230 is placed in front of the upper color box supporting device 220; the lining unloading support station 240 is connected to the unloading slide rail 241 fixed on the supporting platform 270 to slide and transport the disassembled box liner, and the liner is transported from the lower color box to the vicinity of the lining unloading station 242 through the liner transporting device 290. Figure 6 It is also shown that a material dividing baffle 243 is provided in the middle of the lining material discharging support station 240 to separate the lining material discharging support station 240 into two independent material discharging units, one of which can be used for placing random inspection samples during use.

[0113] Fig.14 and Fig.15 The pen-shaped suction cup device 261 of the pen-shaped flip device 260 is a cross-shaped structure as a whole, and at least one suction cup is provided at the bottom of each of the four ends of the cross-shaped structure to achieve uniform adsorption of the upper color box and ensure that it has a strong adsorption force on the upper color box.

[0114] Similar to the first embodiment, the upper color box supporting device 220 is provided with a recessed groove 221 whose height is not lower than the pen-shaped suction cup device 261 at the position corresponding to the pen-shaped suction cup device 261, and the recessed groove 221 is provided for the pen-shaped suction cup device 261 to temporarily store when the automatic pushing rod 280 pushes the material.

[0115] from Figure 6 , Fig. 9 and Fig.10 It can be seen that the flipping and pressing device 213 of the L-shaped flipping and positioning device 210 includes a rotating cylinder 2131 and a pressing rod 2132, wherein:

[0116] The rotating cylinder 2131 is fixed at one end to the color box unloading positioning plate 211, and the other end is connected to the pressing rod 2132 to rotate to press the color box placed between the color box unloading positioning plate 211 and the lower color box supporting plate 212, and finally rotate the color box to a horizontal position for unloading. Usually, the pressing rod 2132 can also be connected to the end of the rotating cylinder 2131 through a threaded matching structure for easy installation and removal.

[0117] Similar to the first embodiment, the liner conveying device 290 may be configured as a device including the following structures:

[0118] The accordion nozzle 291 is used to absorb, tighten and release the liner. It is fixed on the vertical slide 292 and is driven by the liner lifting cylinder to rise and fall on the horizontal slide 298;

[0119] The transverse slide bar 297 is fixed to the side of the color box removal device 200 through the lining fixing bracket 296; Figure 7 and Fig.12 as well as Fig.13 It can also be seen that the liner fixing bracket 296 is fixedly connected to the side of the color box removal device 200 through a plurality of connecting screw assemblies passing through it;

[0120] The transverse slide block 298 is connected to slide on the transverse slide bar 297 through the inner liner sliding connector 295;

[0121] One end of the lining sliding connector 295 is fixedly connected to the vertical slide plate 292, and the other end is connected to the transverse slide bar 297 for sliding.

[0122] Different from the above solution, all power sources of the L-shaped flipping positioning device 210, the pen-shaped flipping device 260, and the automatic push rod 280 can be connected to the PLC control device 700 respectively to realize the automatic disassembly of the color box device.

[0123] The color box disassembling device of the present invention starts from color box loading to the L-shaped flipping and positioning device, and sequentially performs pressing and flipping, upper color box disassembly, automatic flipping of the upper color box, upper color box transportation and pressing, liner disassembly and transportation, and upper and lower color box unloading. The fully automated color box disassembling device realizes automatic disassembly and transportation and unloading of color boxes, thereby improving the efficiency of manual disassembly of color boxes, alleviating the pressure of workers in unloading boxes, ensuring the quality of disassembling color boxes, and reducing the rate of finished products.

[0124] When the color box disassembling device is used, the color box is first placed on the color box blanking positioning plate 211 of the L-shaped flip positioning device 210 of the color box disassembling device 200 .

[0125] Subsequently, the suction cup on the color box blanking positioning plate 211 sucks the color box under the action of air pressure, and then the flipping and pressing device 213 rotates to press the color box, and the L-shaped flipping positioning device 210 and the flipping and pressing device 213 press the color box and flip it to horizontal.

[0126] Then, the pen-shaped suction cup device 261 of the color box flipping device 260 is moved to above the color box, and the suction cup of the pen-shaped suction cup device 261 sucks up the upper color box, and then the upper color box is flipped over so that the top of the upper color box faces downward, and the pen-shaped suction cup device 261 places the upper color box on the upper color box supporting device 220.

[0127] Finally, the lining conveying device 290 absorbs the lining in the lower color box and conveys it to the lining unloading support station 240. The lining unloading support station 240 conveys the lining to the lining unloading station 242 along the unloading slide rail 241, completing the lining unloading cycle.

[0128] Example 3

[0129] like Figure 6 It can be seen that the color box flipping device 260 is integrally connected to the lateral sliding of the color box disassembling device 200, and the color box flipping device includes a pen-shaped suction cup device 261, a rotating base 262, and a Y-direction flip sliding plate 268. The lateral sliding direction of the flipping device is set to the Y direction, wherein:

[0130] like Fig.14 and Fig.15 As shown, the Y-direction flip sliding plate 268 slides along the Y-direction through at least one Y-direction flip sliding rail 266 fixedly arranged in the Y-direction, and is connected to the pen-shaped servo lifting cylinder 264 for lifting the pen-shaped suction cup device 261 and the rotating base 262;

[0131] The rotating base 262 is fixed on the top of the pen-shaped servo lifting cylinder 264 for lifting, and the side is connected to the pen-shaped suction cup device 261 through the pen-shaped servo rotating cylinder 263 to flip and absorb the color box;

[0132] The Y-direction flip rail 266 is fixed on the flip support 265 , and the flip support 265 is fixed on the frame 100 .

[0133] like Fig.14As shown, the pen-shaped suction cup device 261 can achieve 360-degree flipping, that is, the top of the upper color box is sucked up, and then flipped 360 degrees and placed on the upper color box support device 220, so that it can be directly arranged and used after being pushed out, without unnecessary processes. The pen-shaped suction cup device 261 and the upper color box are driven to move from the horizontal position of the color box blanking positioning plate 211 to the upper color box support device 220, and then the upper color box adsorbed on the pen-shaped suction cup is turned to the top facing downward, and then the pen-shaped suction cup is lowered to place the upper color box on the upper color box support device 220.

[0134] from Fig.14 and Fig.15 It can also be seen that the pen-shaped suction cup device 261 of the color box flipping device 260 is a cross-shaped structure as a whole, and at least one suction cup is provided at the bottom of each of the four ends of the cross-shaped structure to achieve uniform adsorption of the upper color box and ensure that it has a strong adsorption force on the upper color box. The end of the cross-shaped structure of the pen-shaped suction cup device 261 fixed in the direction of the rotating base 262 is a rectangular structure so that the pen-shaped suction cup device 261 can better cover the color box that needs to be adsorbed and transferred.

[0135] from Fig.14 It can also be seen that there are two Y-direction flip rails 266, and the two Y-direction flip rails 266 are arranged parallel to each other in the Y direction, wherein the Y-direction flip sliding plate 268 is connected to the two Y-direction flip rails 266 through a Y-direction flip slider 267 and slides on them, thereby improving the stability of the Y-direction flip sliding plate sliding in the Y direction.

[0136] Fig.15 It can also be seen that the pen-shaped servo rotary cylinder 263 is also connected to a negative pressure gauge 269 for detecting and displaying the vacuum degree of the pen-shaped servo rotary cylinder. The negative pressure gauge 269 is connected to a PLC control device 700. When the device using the negative pressure gauge is working, when the predetermined vacuum pressure is reached, a signal will be given to the PLC control device for rapid execution, thereby ultimately realizing centralized control of the pen-shaped suction cup device of the color box flipping device and the sliding displacement of the Y-axis flipping sliding plate, thereby achieving a higher degree of automation.

[0137] When the color box flipping device is working, the pen-shaped suction cup device rises and moves parallel to the top of the color box, then the suction cup of the pen-shaped suction cup device sucks up the upper color box, then flips it 180 degrees so that the top of the upper color box faces downward, then moves horizontally to a position away from the lower color box, and then puts down the upper color box. At this time, the top of the lowered upper color box faces downward, and the pen-shaped suction cup device is located below the upper color box.

[0138] During operation, after the pen-shaped suction cup device sucks up the upper color box, it can be directly translated to the position of the lower color box, and then flipped 180 degrees to make the top of the upper color box face downward, as long as the top of the flipped upper color box faces downward.

[0139] In summary, the color box flipping device of the present invention sequentially sucks up, raises, and translates the upper cover of the color box from a horizontal position to a position far away from the original position, flips it, and finally puts down the color box flipping device for automatically disassembling the upper color box of the color box. The device is used to realize the process of automatically disassembling the upper color box of the color box from the lower color box, and finally improves the efficiency of color box disassembly, relieves the pressure of workers in disassembling boxes, ensures the quality of disassembling color boxes, and reduces the defective rate.

[0140] Example 4

[0141] The lining conveying device for the color box removal device is used to suck the lining from the lower color box and transport it to the lining unloading support station and then put it down. The lining unloading support station is connected to the unloading slide rail on the color box support platform to slide and transport the unloaded color box lining. Its working process is:

[0142] 1. When the upper and lower covers of the color box are opened, the PLC control device controls the accordion nozzle to descend on the vertical slide, and the accordion nozzle sucks the lining in the lower color box, and then the accordion nozzle rises on the vertical slide.

[0143] 2. The PLC control device controls the liner transverse servo drive device to drive the transverse slider, the accordion suction nozzle and the liner adsorbed on the accordion suction nozzle, and transports the liner to the liner unloading station and then puts it down.

[0144] 3. The PLC control device controls the liner transverse servo drive device to drive the transverse slider and the accordion nozzle to return to the lower color box placement position to continue the reciprocating cycle, or wait for the next transport cycle.

[0145] like Figure 6 , Fig.12 and Fig.13 As shown, the liner conveying device 290 for the color box disassembling device is fixed to the side of the color box disassembling device 200 through the liner fixing bracket 296, and is used to suck the liner from the lower color box, and transport it to the liner unloading station 242 of the liner unloading support station 240 and then put it down. The liner unloading support station 240 is connected to the unloading slide rail 241 on the color box support platform 270 to slide and transport the disassembled color box liner, wherein: Fig.13 As shown, the liner conveying device 290 includes:

[0146] - Organ suction nozzle 291, connected to the PLC control device 700, used for sucking, fastening and releasing the lining of the color box, fixed on the vertical slide 292;

[0147] - A vertical slide 292, which is driven by a liner lifting cylinder to slide in the vertical direction of the transverse slide 298,

[0148] - A transverse slide bar 297, fixed to the side of the color box disassembly device 200 through an inner lining fixing bracket 296; Figure 7 and Fig.12 as well as Fig.13 It can also be seen that the liner fixing bracket 296 is fixedly connected to the side of the color box removal device 200 through a plurality of connecting screw assemblies passing through it;

[0149] - Transverse slider 298, such as Fig.12 and Fig.13 As shown, the liner can be connected to the lateral slide bar 297 through the inner liner sliding connector 295 and the inner liner transverse servo drive device to slide; and one end of the inner liner sliding connector 295 is fixedly connected to the transverse slider 298, and the other end is sleeved on the outside of the transverse slide bar 297 to slide, so as to achieve the connection. A more preferred embodiment is to set an accordion nozzle vertical slide rail 293 on the transverse slider 298, and provide the vertical slide plate 292 to slide on it, which can better ensure the stability of the vertical slide plate 292 and the accordion nozzle 291 connected to the vertical slide plate 292.

[0150] from Fig.13 and Fig.15 It can be seen that the lining sliding connector 295 is connected to the outer side of one end of the transverse slider 298 with a square limit block 294, and the transverse slider 298 is provided with a square slot corresponding to the position of the square limit block 294. The size of the square limit block 294 is larger than the square slot of the transverse slider 298 to achieve limitation, and the square limit block 294 is detachably connected to the lining sliding connector 295. The specific detachable method is to set an internal / external connecting thread at the connecting part of the lining sliding connector 295, and to set an external / external thread at the connecting end of the square limit block 294 to achieve a mating connection. It can also be directly sampled for an interference fit straight plug-in connection. The advantage of this structure is that it is easy to install and disassemble.

[0151] In the above embodiment, a travel limiter 299 is further provided on the inner side of the liner fixing bracket 296 along the Y direction to control the corresponding travel position of the liner blanking support station 240 on the support platform 270.

[0152] like Fig.16 and 17 As shown, the travel limit device 299 includes a photoelectric sensing travel slide 2991 and a photoelectric sensing slideway 2992, wherein:

[0153] The photoelectric sensing slideway 2992 is provided with a photoelectric sensing switch 2994 at a parallel distance with the inner liner stroke slide bar 2993 through a support plate or a support rod structure to transmit stroke signal information;

[0154] The photoelectric sensor switch 2994 is connected to the PLC control device 700, that is, it is set in the Y direction, but there is a certain distance in the X direction. The purpose of this setting is to ensure that the photoelectric sensor stroke slide has sliding space;

[0155] The photoelectric sensing stroke slide 2991 is connected to slide on the inner liner stroke slide 2993 fixed on the frame 100, and has a pointer part 29911 bent toward the photoelectric sensing slide to directly approach the photoelectric sensing slide 2992.

[0156] like Fig.18 As shown, the photoelectric sensing slide 2992 includes a groove-shaped slide 29921 and a travel switch slide rail 29922 arranged in the groove-shaped slide 29921. Each travel switch is slidably connected to the travel switch slide rail 29922. In a specific implementation method, a semi-cylindrical sliding adjustment track can be installed on the travel switch slide rail, and then the travel switch is connected to the semi-cylindrical sliding adjustment track through a slider for movement.

[0157] The lining conveying device used in the color box disassembly device of the present embodiment can transport the lining inside the lower color box to the lining conveying device of the lining unloading support station after the upper color box cover and the lower color box cover of the color box are removed, thereby improving the degree of automation and efficiency of color box disassembly and reducing the time cost of color box production.

[0158] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A color box disassembly device (200), characterized in that: The front-to-back direction is set as the X direction, the left-to-right direction is set as the Y direction, and the vertical direction is set as the Z direction. The color box disassembling device has: L-type flip positioning device (210) --The outer joint of the whole is driven to flip within a range of 90 degrees by an L-shaped flip positioning cylinder, one end of which is a color box blanking positioning plate (211) and the other end is a lower color box support plate (212); --A plurality of suction cups (800) are provided on the inner sides of the color box blanking positioning plate (211) and the lower color box supporting plate (212); --A turning and pressing device (213) is also provided on the outer side of the color box blanking positioning plate (211); Upper color box support device (220) -- Located on the side of the L-shaped flip positioning device (210), used to support the disassembled upper color box, a pen-shaped flip device (260) is provided on the upper side close to the middle partition (600), and an automatic push rod (280) is provided on the right side; An upper color box unloading station (230) is placed in front of the upper color box supporting device (220) and is used to receive the upper color box and the lower color box pushed out by the automatic pushing rod (280); The liner unloading support station (240) is connected to an unloading slide rail (241) fixed on a support platform (270) to slide and transport the unpacked liner, and the liner is transported from the lower color box to the vicinity of the liner unloading station (242) through a liner transport device (290); The pen-shaped flipping device (260) is integrally connected to the lateral sliding portion of the color box disassembling device (200), and the color box flipping device comprises a pen-shaped suction cup device (261), a rotating base (262), and a Y-direction flipping sliding plate (268), wherein the lateral sliding direction of the flipping device is set to be the Y direction, wherein: -- a Y-direction flip sliding plate (268), which slides along the Y direction through at least one Y-direction flip sliding rail (266) fixedly arranged in the Y direction, and is connected to a pen-shaped servo lifting cylinder (264) for lifting the pen-shaped suction cup device (261) and the rotating base (262); --The rotating base (262) is fixed on the top of the pen-shaped servo lifting cylinder (264) for lifting, and the side is connected to the pen-shaped suction cup device (261) through the pen-shaped servo rotating cylinder (263) to flip and absorb the color box; --The Y-direction turning slide rail (266) is fixed on the turning support (265), and the turning support (265) is fixed on the frame (100); The automatic push rod (280) comprises a sliding base (281) connected to the top of the support platform (270) and sliding along the X direction, and a push rod (282) connected to the end of the sliding base (281), and the push rod (282) is driven vertically or horizontally by a rod turning cylinder (284).

2. The device for disassembling a color box according to claim 1, characterized in that: A material dividing baffle (243) is provided in the middle of the lining material discharging support station (240) to separate the lining material discharging support station (240) into two independent material discharging units.

3. The device for disassembling a color box according to claim 1, characterized in that: The pen-shaped suction cup device (261) of the pen-shaped flip device (260) is a cross-shaped structure as a whole, and at least one suction cup is provided at the bottom of each of the four ends of the cross-shaped structure.

4. The device for disassembling a color box according to claim 3, characterized in that: The position of the upper color box supporting device (220) corresponding to the pen-shaped suction cup device (261) is provided with an indented groove (221) whose height is not lower than that of the pen-shaped suction cup device (261).

5. The device for disassembling a color box according to claim 1, characterized in that: The turning and pressing device (213) of the L-shaped turning and positioning device (210) comprises a rotating cylinder (2131) and a pressing rod (2132), wherein: A rotary cylinder (2131) has one end fixed to the color box blanking positioning plate (211) and the other end connected to a pressing rod (2132) for rotating to press the color box placed between the color box blanking positioning plate (211) and the lower color box supporting plate (212).

6. The device for disassembling a color box according to claim 5, characterized in that: The pressure rod (2132) is connected to the end of the rotating cylinder (2131) via a threaded fitting structure.

7. The color box disassembly device according to claim 1, characterized in that: The liner conveying device (290) comprises: - an organ suction nozzle (291) for sucking, fastening and releasing the liner, which is fixed on the vertical slide plate (292) and is driven by the liner lifting cylinder to rise and fall on the horizontal slide block (298); - a transverse sliding bar (297), fixed to the side of the color box removal device (200) through a lining fixing bracket (296); - Horizontal Slider (298) -- Sliding on the transverse slide bar (297) through the liner sliding connector (295); - Liner sliding connector (295), one end of which is fixedly connected to the vertical slide plate (292), and the other end of which is connected to the transverse slide bar (297) for sliding.

8. The device for disassembling a color box according to any one of claims 1 to 7, characterized in that: All power sources of the L-shaped flipping positioning device (210), the pen-shaped flipping device (260), and the automatic push rod (280) are respectively connected to the PLC control device (700).

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