A ceramic tile spreading system with rich texture patterns

Abstract

The present invention discloses a ceramic tile distributing system with rich texture patterns, comprising a primary conveyor belt and a secondary conveyor belt arranged in sequence along the direction of conveying micro-powder materials, and is characterized in that: it also comprises a shading module and a surface pattern module arranged on the primary conveyor belt, and a coarse pattern modeling module and a fine pattern modeling module arranged on the secondary conveyor belt, wherein the shading module, the surface pattern module, the coarse pattern modeling module and the fine pattern modeling module are arranged in sequence along the direction of conveying micro-powder materials; the shading module comprises a bottom layer distributing module, a primary carving module and a shading distributing belt connected with the primary conveyor belt, the surface pattern module comprises a surface layer distributing module and a secondary carving module, the coarse pattern modeling module comprises a coarse line suction module and a coarse line distributing module, and the fine pattern modeling module comprises a fine line suction module and a fine line distributing module.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic production distribution equipment, in particular to a ceramic tile distribution system with rich texture patterns. Background Art

[0002] Because of its rich and noble decorative effects, it has always been loved by users as a high-end decorative material. However, marble is expensive and radioactive, so it is difficult to popularize widely. Therefore, tiles with imitation marble surface textures appear on the market and are widely favored by consumers, but the surface texture of such imitation marble tiles has little change, and the texture effect of the surface of the product is inconsistent with the texture effect inside the product; with the continuous development of the ceramic industry, this type of traditional imitation marble tiles has gradually been commonly known as "fake full-body tiles", and when people buy full-body tiles, they no longer only require the beauty brought by the texture effect on the surface of the product, but also put forward new requirements for the consistency of the texture effect inside and on the surface of the product, which has gradually become the consumption direction pursued by consumers.

[0003] In addition, it is difficult for existing cloth equipment to produce fabrics with the antenna crack effect of natural marble. The texture pattern is very simple and lacks the natural layering. Therefore, there is a need for a cloth system that can achieve high production efficiency and produce rich texture effects to meet the market needs of today's consumers. Summary of the invention

[0004] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a ceramic tile distribution system capable of preparing real full-body ceramic tiles with imitation marble textures and rich texture patterns.

[0005] In order to achieve the above-mentioned purpose, the present invention provides a ceramic tile distribution system with rich texture patterns, including a primary conveyor belt and a secondary conveyor belt arranged in sequence along the direction of powder material transportation, characterized in that: it also includes a shading module and a surface pattern module arranged on the primary conveyor belt, and a coarse pattern modeling module and a fine pattern modeling module arranged on the secondary conveyor belt, wherein the shading module, the surface pattern module, the coarse pattern modeling module, and the fine pattern modeling module are arranged in sequence along the direction of powder material transportation; the shading module includes a bottom layer distribution module, a primary carving module, and a shading distribution belt connected to the primary conveyor belt, wherein the bottom layer distribution module and the primary carving module act on the shading distribution belt in sequence and are gradually transferred to the primary conveyor belt to form a bottom layer. Texture layer; the surface texture module includes a surface layer fabric module and a secondary carving module, and the surface layer fabric module and the secondary carving module act on the bottom texture layer transported by the primary conveyor belt in sequence, wherein the surface texture layer and the bottom texture layer are formed as the blank layer, and are gradually transferred from the primary conveyor belt to the secondary conveyor belt; the coarse grain modeling module includes a coarse wire suction module and a coarse wire cloth module, wherein the coarse wire suction module and the coarse wire cloth module act on the blank layer transported by the primary conveyor belt in sequence in the existing order; the fine grain modeling module includes a fine wire suction module and a fine wire cloth module, wherein the fine wire suction module and the fine wire cloth module act on the blank layer processed by the coarse grain modeling module in sequence in the existing order.

[0006] Furthermore, the shading module also includes a micro-powder feeding module arranged on the primary conveyor belt, which is used to feed the bottom texture layer.

[0007] Furthermore, the bottom material fabric module includes multiple bottom material hoppers, extrusion rollers arranged at the discharge ports of the multiple bottom material hoppers, a mixing hopper arranged at the discharge port of the extrusion rollers, and a bottom material shaper arranged on the bottom pattern fabric belt, wherein the extrusion rollers are used to extrude and granulate the bottom material powder delivered by the multiple bottom material hoppers.

[0008] Furthermore, the surface layer material distribution module includes multiple surface layer hoppers, a mixing belt arranged below the multiple surface layer hoppers, a collecting hopper arranged at the end of the mixing belt, a unloading belt arranged below the collecting hopper, a surface layer shaper arranged on the unloading belt, and a flat powder roller.

[0009] Furthermore, a pressure roller is provided on the secondary conveyor belt between the coarse-grain modeling module and the fine-grain modeling module for compacting the blank layer processed by the coarse-grain modeling module.

[0010] The present invention adopts the above-mentioned scheme, and its beneficial effects are: according to the production texture requirements, texture effects can be formed on the bottom layer and the surface layer respectively through the bottom texture module and the surface texture module, respectively, with a sense of layering; and the absorption and filling effect of the coarse grain modeling module and the fine grain modeling module is utilized to realize the preparation of the whole body texture, and through the above-mentioned multiple cloth method, it is ensured that the prepared texture effect is accurate and the texture effect is rich and varied. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic structural diagram of the material distribution system of the present invention.

[0012] Figure 2 It is a structural schematic diagram of the shading module of the present invention.

[0013] Figure 3 It is a structural schematic diagram of the facial pattern module of the present invention.

[0014] Figure 4 It is a schematic structural diagram of the coarse grain modeling module of the present invention.

[0015] Figure 5 It is a schematic structural diagram of the fine line modeling module of the present invention.

[0016] Among them, 1-primary conveyor belt, 2-secondary conveyor belt, 3-bottom pattern module, 31-bottom layer fabric module, 311-bottom hopper, 312-extrusion roller, 313-mixing hopper, 314-bottom layer shaper, 32-first carving module, 321-first carving fabric hopper, 322-first vibrating screen, 323-first lower hopper, 33-bottom layer fabric belt, 34-micro powder feeding module, 4-surface pattern module, 41-surface layer fabric module, 411-surface layer hopper, 412-mixing Material belt, 413-collecting hopper, 414-discharging belt, 415-surface shaper, 416-flat powder roller, 42-secondary carving module, 421-secondary carving distribution hopper, 422-carved discharging belt, 5-coarse grain modeling module, 51-coarse wire suction module, 52-coarse wire distribution module, 521-coarse wire distribution hopper, 522-coarse wire vibrating screen, 523-material guide plate, 53-pressing roller, 6-fine grain modeling module, 61-fine wire suction module, 62-fine wire distribution module. DETAILED DESCRIPTION

[0017] The present invention will be further described below in conjunction with specific embodiments.

[0018] See attached Figure 1As shown, in this embodiment, a ceramic tile material distribution system with rich texture patterns includes a primary conveyor belt 1 and a secondary conveyor belt 2 arranged in sequence along the direction of conveying micro-powder materials, a shading module 3 and a surface pattern module 4 arranged on the primary conveyor belt 1, and a coarse pattern modeling module 5 and a fine pattern modeling module 6 arranged on the secondary conveyor belt 2, wherein the end of the primary conveyor belt 1 is a downwardly inclined slope section, so that when the micro-powder materials run to the end of the primary conveyor belt 1, the micro-powder materials fall onto the secondary conveyor belt 2 along the inclined slope section component. In addition, the shading module 3, the surface pattern module 4, the coarse pattern modeling module 5, and the fine pattern modeling module 6 are arranged in sequence along the direction of conveying micro-powder materials.

[0019] See attached Figure 2As shown, in this embodiment, the shading module 3 includes a bottom material distributing module 31, a primary carving module 32, and a shading material distributing belt 33 (arranged in a downward tilt) arranged above the primary conveyor belt 1, wherein the bottom material distributing module 31 and the primary carving module 32 act on the shading material distributing belt 33 in sequence and are gradually transferred to the primary conveyor belt 1. The bottom material distributing module 31 of this embodiment includes three bottom material hoppers 311, extrusion rollers 312 arranged at the discharge ports of the multiple bottom material hoppers 311, a mixing hopper 313 arranged at the discharge port of the extrusion rollers 312, and a bottom material shaper 314 arranged on the shading material distributing belt 33, wherein the bottom material shaper 314 is between the discharge port of the mixing hopper 313 and the primary carving module 32. Different types of powder materials are respectively stored in advance in the three bottom material hoppers 311, and the powder materials (from the three bottom material hoppers 311) that fall between the rollers are squeezed by the extrusion roller pair 312 (the two extrusion rollers 53 rotate in opposite directions) to fall into the mixing hopper 313 below in the form of particles, and then the mixing hopper 313 is used to feed the shading cloth belt 33 (the mixing hopper 313 outlet is provided with a feeding roller to facilitate the feeding operation of the mixing hopper 313), so that a bottom material layer is formed on the shading cloth belt 33 in advance; secondly, the bottom material layer passes through the bottom layer shaper 314 along with the conveying action of the bottom layer cloth belt 33, so that the bottom layer texture is formed on the bottom material layer by the bottom layer shaper 314. The primary carving module 32 of the present embodiment includes a first carving material distribution hopper 321 storing carving powder, a first vibrating screen 322, and a first lower hopper 323 which is wide at the top and narrow at the bottom, so that the first carving material distribution hopper 321 can feed the carving powder into the first vibrating screen 322, and the carving powder is crushed into fine carving powder which is spread on the bottom material layer pre-conveyed by the shading material distribution belt 33, and then superimposed to form a bottom texture layer with a preset carving texture effect, and is transferred to the primary conveyor belt 1 by the shading material distribution belt 33 assembly; in addition, the first carving material distribution hopper 321 of the present embodiment is provided with a carving roller with a preset texture groove, so that the primary carving module 32 can perform material distribution operation according to the preset carving texture effect. In addition, when the micro-powder material falls from the bottom material fabric module 31 and the primary carving module 32 to the bottom pattern fabric belt 33, the micro-powder material will produce a small range of cheapness and scaling, and there will be gaps between the bottom material layer and the carved texture. Therefore, the bottom pattern module 3 also includes a micro-powder filling module 34 arranged on the primary conveyor belt 1, which is used to supplement the gaps on the bottom texture layer that forms the texture effect, and finally arrange it into a complete bottom pattern.

[0020] See attached Figure 3As shown, in this embodiment, the surface pattern module 4 includes a surface layer material distributing module 41 and a secondary carving module 42, wherein the surface layer material distributing module 41 and the secondary carving module 42 act on the bottom texture layer conveyed by the primary conveyor belt 1 in sequence. The surface layer material distributing module 41 of this embodiment comprises three surface layer hoppers 411, a mixing belt 412 arranged below the plurality of surface layer hoppers 411, a collecting hopper 413 arranged at the end of the mixing belt 412, a feeding belt 414 arranged below the collecting hopper 413, a surface layer shaper 415 arranged on the feeding belt 414, and a flat powder roller 416, wherein different kinds of micro powder materials are stored in the three surface layer hoppers 411 respectively, and the micro powder materials are spread on the mixing belt 412 in sequence through the three surface layer hoppers 411 respectively, and the mixing belt 412 is used to mix the micro powder materials. The material belt 412 is gradually transported to the collecting hopper 413, and then discharged from the lower outlet of the collecting hopper 413 and arranged on the unloading belt 414. At this time, the mixed powder is driven by the unloading belt 414 and passes through the shaping action of the surface layer shaper 415 and the flattening action of the flat powder roller 416 in turn, so that the end of the unloading belt 414 is gradually spread over the bottom texture layer transported by the primary conveyor belt 1 (at this time, a fabric layer is arranged above the bottom texture layer, and continues to be transported to the secondary carving module 42 with the primary conveyor belt 1). The secondary carving module 42 of this embodiment includes a secondary carving material distribution hopper 421 and a carved material discharge belt 422, wherein the secondary carving material distribution hopper 421 is pre-stored with carved micro-powder, so that the desired carved texture is gradually arranged on the carved material discharge belt 422 through the preset texture grooves on the carved roller surface of the secondary carving material distribution hopper 421, and then gradually transferred to the primary conveyor belt 1 by the carved material discharge belt 422, wherein the carved texture arranged by the secondary carving module 42 at this time is arranged on the fabric layer conveyed by the primary conveyor belt 1, thereby forming a surface texture layer with the fabric, and the surface texture layer at this time is superimposed on the bottom texture layer as a blank layer, and is gradually transferred from the inclined slope section of the primary conveyor belt 1 to the secondary conveyor belt 2.

[0021] See attached Figure 4As shown, in this embodiment, the coarse-grain modeling module 5 includes a coarse-wire suction module 51 and a coarse-wire distributing module 52, wherein the coarse-wire suction module 51 and the coarse-wire distributing module 52 act on the blank layer conveyed by the primary conveyor belt 1 in sequence. The coarse-wire suction module 51 of this embodiment is a suction head, which is conveyed to the coarse-wire suction module 51 by the secondary conveyor belt 2 through the blank layer. At this time, the suction head of the coarse-wire suction module 51 moves according to the preset texture path to absorb the blank layer to separate and form a coarse-grain through-body groove (the depth of the coarse-grain through-body groove is the same as the thickness of the blank layer). The coarse wire feeding module 52 of the present embodiment includes two coarse wire feeding hoppers 521 storing different types of fine powders, a coarse wire vibrating screen 522 arranged below one of the coarse wire feeding hoppers 521, and a material guide plate 523, wherein the falling materials from one of the coarse wire feeding hoppers 521 are vibrated and crushed by the coarse wire vibrating screen 522 to form finer powders, and the falling materials from the other coarse wire feeding hopper 521 are first merged and arranged through the material guide plate 523 to fill the coarse-grained through-body groove processed by the coarse wire suction module 51, thereby forming a rougher through-body texture in the blank layer.

[0022] A pressure roller 53 is also provided on the secondary conveyor belt 2 between the coarse-grain modeling module 5 and the fine-grain modeling module 6. The pressure roller 53 is used to compact the blank layer processed by the coarse-grain modeling module 5, so as to facilitate the downstream fine-grain modeling module 6 to process the blank layer.

[0023] See attached Figure 5 As shown, in this embodiment, the fine line modeling module 6 includes a fine line suction module 61 and a fine line distribution module 62, wherein the fine line suction module 61 and the fine line distribution module 62 act on the blank layer processed by the coarse line modeling module 5 in the existing order. The fine line suction module 61 of this embodiment is a suction head, and the suction port of the fine line suction module 61 is smaller than the suction port of the coarse line suction module 51, so that the diameter width of the powder sucked by the fine line suction module 61 is smaller. The suction head of the fine line suction module 61 is used to move and absorb the blank layer according to the preset texture path to form a fine line through-body groove (the depth of the fine line through-body groove is the same as the thickness of the blank layer). In actual production, multiple groups of fine line suction modules 61 are set to perform suction operations respectively to form multiple fine line through-body grooves and a complex texture effect. For ease of understanding, in this embodiment, two groups of fine line suction modules 61 arranged in sequence are used to absorb the blank layer in sequence to form two groups of fine line through-body grooves. The fine wire distribution module 62 of this embodiment is a distribution hopper pre-stored with fine wire powder. The fine wire distribution module 62 distributes the fine wire powder to fill the fine-grained through-body grooves of the blank layer conveyed by the secondary conveying unit, so that the blank layer is formed with finer through-body textures.

[0024] For ease of understanding, the working method of a cloth system with rich texture patterns in this embodiment is specifically described as follows.

[0025] A working method of a cloth system with rich texture patterns comprises the following steps:

[0026] S1. The bottom layer fabric module 31 and the primary carving module 32 are fabricated on the bottom layer fabric belt 33 in turn, and are gradually transferred to the primary conveyor belt 1 by the bottom layer fabric belt 33, thereby forming a bottom layer texture layer with a preset texture effect, wherein the bottom layer texture layer is fabricated by the micro powder feeding module 34 to ensure that a complete bottom layer texture layer is formed.

[0027] S2. The bottom texture layer is conveyed by the primary conveyor belt 1 to the surface layer cloth module 41 for cloth operation, so that a fabric layer is formed on the bottom texture layer, and is gradually conveyed by successive conveyor belts to the secondary carving module 42 for carved texture cloth operation, so that a surface texture layer with a preset texture effect is formed on the bottom texture layer.

[0028] S3. The surface texture layer and the bottom texture layer are superimposed as a blank layer and transferred from the primary conveyor belt 1 to the secondary conveyor belt 2. The blank layer passes through the coarse wire suction module 51 and the coarse wire feeding module 52 of the coarse grain shaping module 5 in sequence along the secondary conveyor belt 2, thereby forming a blank layer with a coarse through-body texture;

[0029] S4. The blank layer processed by the coarse grain modeling module 5 passes through the coarse wire suction module 51 and the coarse wire distribution module 52 of the coarse grain modeling module 5 in sequence along the secondary conveyor belt 2, thereby forming a blank layer with fine through-body texture.

[0030] The whole body ceramic tile produced by the above method has richer and more diverse texture effects, has a completely whole body texture, and has a double-layer carved texture effect, which is more beautiful.

[0031] The embodiments described above are only preferred embodiments of the present invention and do not limit the present invention in any form. Any technician familiar with the art, without departing from the scope of the technical solution of the present invention, can make more possible changes and modifications to the technical solution of the present invention using the technical content disclosed above, or the modifications are all equivalent embodiments of the present invention. Therefore, all equivalent and equivalent changes made according to the ideas of the present invention without departing from the content of the technical solution of the present invention should be covered within the protection scope of the present invention.

Claims

1. A ceramic tile distribution system with rich texture patterns, comprising a primary conveyor belt (1) and a secondary conveyor belt (2) arranged in sequence along a micro-powder conveying direction, characterized in that: It also includes a bottom pattern module (3) and a surface pattern module (4) arranged on the primary conveyor belt (1), and a coarse pattern modeling module (5) and a fine pattern modeling module (6) arranged on the secondary conveyor belt (2), wherein the bottom pattern module (3), the surface pattern module (4), the coarse pattern modeling module (5), and the fine pattern modeling module (6) are arranged in sequence along the conveying direction of the micro-powder material; The shading module (3) comprises a bottom material fabric module (31), a primary carving module (32) and a shading material fabric belt (33) connected to the primary conveyor belt (1), wherein the bottom material fabric module (31) and the primary carving module (32) act on the shading material fabric belt (33) in sequence and are gradually transferred to the primary conveyor belt (1) to form a bottom texture layer; The surface pattern module (4) comprises a surface layer material distribution module (41) and a secondary carving module (42), wherein the surface layer material distribution module (41) and the secondary carving module (42) act in sequence on the bottom layer texture layer conveyed by the primary conveyor belt (1), wherein the surface layer texture layer and the bottom layer texture layer are formed as a blank layer, and are gradually transferred from the primary conveyor belt (1) to the secondary conveyor belt (2); The coarse grain modeling module (5) comprises a coarse wire suction module (51) and a coarse wire distribution module (52), wherein the coarse wire suction module (51) and the coarse wire distribution module (52) act on the blank layer conveyed by the primary conveyor belt (1) in sequence according to the existing order; The fine-grain modeling module (6) comprises a fine-wire material suction module (61) and a fine-wire material distribution module (62), wherein the fine-wire material suction module (61) and the fine-wire material distribution module (62) act in sequence on the blank layer processed by the coarse-grain modeling module (5); The shading module (3) further comprises a micro-powder feeding module (34) arranged on the primary conveyor belt (1) and used for feeding the bottom texture layer; A pressing roller (53) is also provided on the secondary conveyor belt (2) between the coarse-grain modeling module (5) and the fine-grain modeling module (6) for compacting the blank layer after being processed by the coarse-grain modeling module (5).

2. The ceramic tile distribution system with rich texture patterns according to claim 1, characterized in that: The bottom layer fabric module (31) comprises a plurality of bottom material hoppers (311), a pair of extrusion rollers (312) disposed at the material outlets of the plurality of bottom material hoppers (311), a mixing hopper (313) disposed at the material outlets of the pair of extrusion rollers (312), and a bottom layer shaper (314) disposed on a bottom pattern fabric belt (33), wherein the pair of extrusion rollers (312) are used to extrude and granulate bottom layer powder delivered from the plurality of bottom material hoppers (311).

3. The ceramic tile distribution system with rich texture patterns according to claim 1, characterized in that: The surface layer material distributing module (41) comprises a plurality of surface layer hoppers (411), a mixing belt (412) disposed below the plurality of surface layer hoppers (411), a collecting hopper (413) disposed at the end of the mixing belt (412), a discharge belt (414) disposed below the collecting hopper (413), a surface layer shaper (415) disposed on the discharge belt (414), and a flat powder roller (416).

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