Clipped figured cloth

Abstract

The utility model discloses a cut-figured cloth, which comprises an upper base cloth layer, a lower base cloth layer and floating warps, wherein the upper base cloth layer is formed by interweaving warps and wefts; the lower base cloth layer is formed by interweaving warps and wefts; the upper-layer base cloth layer and the lower-layer base cloth layer are respectively formed by interweaving warp and weft yarns, the upper-layer base cloth layer can adopt a warp and weft one-up and one-down interweaving mode, and the lower-layer base cloth layer can adopt a warp and weft one-down and one-up interweaving mode; floating warp yarns can be woven from the upper-layer base cloth layer and the lower-layer base cloth layer at the same time; the utility model has the beneficial effects that the bottleneck that the size of the pattern is limited due to the size of the pattern cutting roller in the prior art is broken through, and the target of larger pattern is realized; the problem that floating beards are too short due to the fact that the patterns are close to one another in the patterns is solved, and the length of the floating beards can be flexibly adjusted according to the interval of the base cloth; the weaving efficiency is improved, the product is more stereoscopic and layered, the color is richer, the weaving is more convenient, the market competitiveness and the additional value of the product are improved, and the fabric has a wide market application prospect.

Description

Technical Field

[0001] This utility model belongs to the field of textile technology, specifically relating to a cut-out fabric. Background Technology

[0002] Cut-out fabric is a special type of textile. Its production process involves first interweaving the warp and weft yarns of a base fabric to form the base fabric. Then, using specific weaving techniques, floating warp or weft yarns are partially woven into the middle of the base fabric according to a pre-set pattern. Next, according to the pattern requirements, these floating warp or weft yarns will reappear on the surface of the base fabric at the edges of the pattern. Finally, except for retaining a portion of the floating warp or weft yarns as decorative floats, the rest of the floating yarns are cut off. In this way, a patterned warp-cut or weft-cut fabric is formed.

[0003] However, there is a bottleneck problem in the production process of cut-out fabric: due to the limitation of the diameter of the cut-out roller, the size of the pattern is also affected; in addition, the warp and weft yarn ends exposed on the fabric surface when forming the pattern, commonly known as "float," will appear shorter due to the layout of the pattern. If adjacent patterns are too close together, the remaining yarn ends will appear shorter, which may look somewhat awkward. Utility Model Content

[0004] The purpose of this utility model is to provide a cut-out fabric that overcomes the problems of limited pattern size, close proximity of adjacent patterns, short length of remaining yarn ends (commonly known as fringe), and monotonous colors in traditional cut-out fabrics. It provides a cut-out fabric product with larger patterns, longer yarn ends and fringe length, richer colors, and easier weaving.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cut-pattern fabric, comprising an upper base fabric layer interwoven with warp and weft, a lower base fabric layer interwoven with warp and weft, and floating warp yarns that form a pattern on the lower layer after being fixed in the upper layer; specifically as follows:

[0006] Double-layer structure design: includes an upper base fabric layer and a lower base fabric layer, both of which are woven from warp and weft yarns respectively;

[0007] Floating warp weaving: Floating warp yarns are woven into the upper base fabric layer to form a pattern, and then woven into the lower base fabric layer to form a pattern again; and the upper and lower base fabrics are connected.

[0008] Cutting the pile with a cutting knife: Use a cutting knife to cut the floating warp yarns from the middle of the upper and lower base fabric layers to form the floating tassels of the upper and lower cut fabric layers.

[0009] Float length control: The length of the float can be adjusted according to the interval between the upper and lower base fabric layers to achieve uniform and aesthetically pleasing float length;

[0010] Post-finishing: After the finishing process, a pattern with a three-dimensional and layered effect is formed;

[0011] Weaving method: The upper base fabric layer can be woven with warp and weft in an up-down pattern, and the lower base fabric layer can be woven with warp and weft in an up-down pattern, but it is not limited to these two methods. Other weaving methods such as plain weave, twill weave, and satin weave can also be used.

[0012] Floating warp binding: Multi-weft binding can be used at the edges of the pattern in the upper and lower base fabric layers. Different warp and weft interlacing methods can be used in the middle of the pattern, or other weaving methods such as plain weave, twill weave, and satin weave can be used to enhance the stability and three-dimensionality of the pattern.

[0013] Pattern design: Patterns can be designed as needed, without being limited by the size of the cutting roller, allowing for larger patterns and richer colors.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] It breaks through the bottleneck of traditional technology where the size of the flower pattern is limited by the size of the flower cutting roller, and achieves the goal of larger flower patterns;

[0016] This solves the problem of the float being too short due to the close proximity of patterns in the design, allowing the float length to be flexibly adjusted according to the spacing of the base fabric;

[0017] It improves weaving efficiency, makes products more three-dimensional and layered, has richer colors, and is easier to weave, thereby enhancing the market competitiveness and added value of the products and giving them broad market application prospects. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the appearance structure of the cut-out fabric of this utility model;

[0019] Figure 2 This is a schematic diagram of the weaving structure of the cut-out fabric of this utility model.

[0020] In the diagram: A. No floating warp; B. Pattern composed of floating warp; C. Floating whiskers; T W Cut-out fabric base; T 上 upper base fabric warp yarns; W 上 Upper base fabric weft yarn; T 下 , Lower layer base fabric warp yarns; W 下 1. Lower base fabric weft yarn; R1, R2, floating warp yarn; G, cutter. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1 and Figure 2 This utility model provides a patterned fabric, including an upper base fabric layer interwoven with warp and weft, a lower base fabric layer interwoven with warp and weft, and floating warp yarns that form a pattern on the lower layer after being fixed in the upper layer.

[0023] In this embodiment, preferably, the upper base fabric layer and the lower base fabric layer are respectively woven from warp and weft yarns. The upper base fabric layer can be woven in a warp-weft interlacing pattern, and the lower base fabric layer can be woven in a warp-weft interlacing pattern.

[0024] In this embodiment, preferably, the floating warp yarn is woven into the upper base fabric layer to form a pattern, and also woven into the lower base fabric layer to form a pattern again. The pattern can be designed as needed and is not limited by the size of the shearing roller.

[0025] In this embodiment, preferably, a slitting knife is also included to cut the floating warp yarns between the upper and lower base fabrics.

[0026] In this embodiment, preferably, the floating warp yarn is cut and split to form the floating tassels of the upper and lower layers of cut-patterned fabric, and the length of the floating tassels can be adjusted according to the interval between the upper and lower base fabric layers.

[0027] In this embodiment, preferably, the interweaving pattern of the upper base fabric layer and the lower base fabric layer includes plain weave, twill weave, and satin weave.

[0028] In this embodiment, the preferred method for consolidating the floating warp yarns in the upper and lower layers includes plain weave, twill weave, and satin weave.

[0029] The working principle and usage process of this utility model are as follows: Figure 2 As shown, in the actual weaving process, the upper base fabric warp yarn T is first prepared. 上 Upper layer base fabric weft yarn W 上 , lower layer base fabric warp T 下 and the lower base fabric weft yarn W 下According to the design requirements, the floating warp yarns R1 and (R2) are woven from the edge of the upper (lower) layer pattern with three-weft binding, and the middle of the pattern is woven with a two-upper-two-lower binding method to form the upper layer pattern; at the same time, the floating warp yarns R1 and (R2) are returned to the lower (upper) layer, and the lower layer pattern is also woven with three-weft binding at the edge of the lower (upper) layer pattern, and the middle of the pattern is woven with a two-lower-two-upper binding method to form the lower layer pattern, so as to achieve synchronous weaving with the upper and lower base fabrics;

[0030] After weaving is complete, the floating warp yarns R1 and R2 are cut and split between the upper and lower base fabrics using a cutting knife G. At this point, the floating warp yarns R1 and R2 become floating fibers, thus forming upper and lower cut-pattern fabric greige that can be mirror-symmetrical. Finally, the greige fabric undergoes finishing processes such as dyeing and setting to form a final product. Figure 1 The cut-out fabric shown.

[0031] In practical applications, depending on different design requirements, the binding method can be flexibly selected, not limited to two-up-two-down, and plain weave, twill weave, satin weave, and other weaving methods can be adopted to achieve more diverse pattern effects and product characteristics.

[0032] Although embodiments of the present invention have been shown and described in detail above, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A type of cut-out fabric, characterized in that: It includes an upper base fabric layer interwoven with warp and weft, a lower base fabric layer interwoven with warp and weft, and floating warp yarns that form patterns in the lower layer after being solidified in the upper layer.

2. The cut-out fabric according to claim 1, characterized in that: The upper and lower base fabric layers are respectively woven from warp and weft yarns. The upper base fabric layer can be woven in a warp-weft interlacing pattern, and the lower base fabric layer can be woven in a warp-weft interlacing pattern.

3. The cut-out fabric according to claim 1, characterized in that: The floating warp yarns are woven from the upper base fabric layer and then back to the lower base fabric layer, forming a pattern at the same time as being woven into the upper and lower layers.

4. The cut-out fabric according to claim 1, characterized in that: It also includes a slitting knife that cuts the floating warp yarns between the upper and lower base fabrics.

5. A cut-out fabric according to claim 1, characterized in that: The floating warp yarn is cut and split to form the floating tassels of the upper and lower layers of cut-patterned fabric, and the length of the floating tassels can be adjusted according to the interval between the upper and lower base fabric layers.

6. The cut-patterned fabric according to claim 1, characterized in that: The interweaving patterns of the upper and lower base fabric layers include plain weave, twill weave, and satin weave.

7. The cut-out fabric according to claim 1, characterized in that: The weaving methods in which the floating warp yarns form patterns on the upper and lower layers include plain weave, twill weave, and satin weave.

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