Profile processing equipment

Abstract

The present invention provides a profile processing device, which relates to the technical field of profile processing. The profile processing device includes at least one punching device. The punching device includes a punching die holder and a material supporting plate. The punching die holder includes a first installation part for installing a punching punch and a second installation part for installing a punching female die, and the first installation part and the second installation part are arranged opposite to each other. The first surface of the material supporting plate of the profile processing device provided by the present invention for supporting the material and the positioning surface formed by the second surface of the second installation part facing the punching punch can be simultaneously applicable to positioning channel steel, angle steel and flat steel. When the profile is placed on the positioning surface, the position where the profile is located can be punched by the punching device.

Description

Technical Field

[0001] The present invention relates to the technical field of profile processing, and in particular to a profile processing device. Background Art

[0002] Existing punching, shearing, and printing devices for profiles (such as angle steel, flat steel, channel steel, etc.) are all designed for one type of profile, and each type of profile corresponds to one device. Currently, factories use devices such as angle steel punching, printing, and shearing production lines, flat steel punching, printing, and shearing production lines, and channel steel punching, printing, and shearing production lines. Each device can only process one type of profile.

[0003] If a customer needs to process multiple types of profiles, they must purchase multiple devices, which will occupy a large amount of space and equipment purchase funds. If the processing quantity of each type of profile is not large and the operating rate of each device is not high, it will cause a large waste of space and funds, and invisibly increase the production cost of the product. Summary of the Invention

[0004] The purpose of the present invention is to provide a profile processing device to solve the technical problem that existing profile processing devices can only process one type of profile.

[0005] A profile processing device provided by the present invention includes at least one punching device. The punching device includes a punching die holder and a material supporting plate. The punching die holder includes a first installation part for installing a punching punch and a second installation part for installing a punching die cavity, and the first installation part and the second installation part are arranged opposite to each other; the material supporting plate is arranged on one side of the second installation part, and the first surface for supporting the material on the material supporting plate faces the punching die holder; the first surface for supporting the material on the material supporting plate and the second surface of the second installation part facing the punching punch form a positioning surface for positioning the material; there is a gap between the second installation part and the material supporting plate, and the gap forms a first passage for a clamping member to pass through.

[0006] Further, the first surface and the second surface are arranged at a 90° angle.

[0007] Further, the profile processing device includes two punching devices. The positioning surface includes a first positioning surface formed by the first surface and a second positioning surface formed by the second surface. The first positioning surface of the positioning surface of one punching device is on the left side and the second positioning surface is on the right side; the first positioning surface of the positioning surface of the other punching device is on the right side and the second positioning surface is on the left side.

[0008] Further, it further includes a shearing device. A first material supporting wheel and a second material supporting wheel are arranged at the material inlet of the shearing device, and the first material supporting wheel and the second material supporting wheel cooperate to support the profile.

[0009] Further, an annular groove is provided on the first material supporting wheel, and the annular groove forms a second passage for the clamping member to pass through, and the second passage is in a straight line with the first passage.

[0010] Further, the shearing device includes a shearing gantry, a shearing oil cylinder and a shearing tool box; the shearing oil cylinder is arranged on the shearing gantry, and a shearing tool box is detachably arranged at the lower end of the shearing oil cylinder, and the shearing tool box is used for shearing profiles.

[0011] Further, both the first material supporting wheel and the second material supporting wheel are arranged on the shearing gantry, and the positions of the first material supporting wheel and the second material supporting wheel on the shearing gantry are adjustable.

[0012] Further, a first side pressing device and a second side pressing device are further arranged on the shearing gantry, the first side pressing device is used for pressing the profile against the contact surface where the second material supporting wheel contacts the profile, and the second side pressing device is used for pressing the profile against the contact surface where the first material supporting wheel contacts the profile.

[0013] Further, the first side pressing device includes a first driving device and a pressing head, the pressing head is arranged on the first driving device, and the first driving device is used for pressing the pressing head against the profile; and a receiving groove is arranged on the pressing head, and the receiving groove is used for receiving the clamping member.

[0014] Further, a typing device is further included, and the typing device is used for typing on the profile.

[0015] The positioning surface formed by the first surface of the material supporting plate of the profile processing equipment provided by the present invention for supporting materials and the second surface of the second installation part facing the punching punch can be simultaneously applicable to positioning channel steel, angle steel and flat steel. When the profile is placed on the positioning surface, the position where the profile is located can be punched by the punching device. When it is necessary to punch different holes in the length direction of the profile, the clamping member directly clamps the profile, and the profile can be moved along the length direction of the profile, reducing the requirements for the profile positioning by the clamping member, so that the clamping member is at a position where it can satisfy clamping channel steel, angle steel and flat steel. In order to avoid interference between the running track of the clamping member and the punching device, the punching device has a first passage, and the clamping member can pass through the first passage, so that the punching device can simultaneously satisfy punching of angle steel, channel steel and flat steel, expanding the applicable range of the profile processing equipment. Description of the Drawings

[0016] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 Structural schematic diagram of the profile processing equipment provided by the embodiment of the present invention;

[0018] Figure 2 For Figure 1 Structural schematic diagram of the longitudinal section of the punching device of the profile processing equipment shown;

[0019] Figure 3 For Figure 2 Partial enlarged view of the punching device shown;

[0020] Figure 4 For flat steel in Figure 2 Structural schematic diagram in the punching device shown;

[0021] Figure 5 For angle steel in Figure 2 Structural schematic diagram in the punching device shown;

[0022] Figure 6 For Figure 2 Schematic diagram of the positional relationship between the punching die holder and the blank holder of the punching device shown;

[0023] Figure 7 For Figure 1 Another structural schematic diagram of the longitudinal section of the punching device of the profile processing equipment shown;

[0024] Figure 8 For Figure 7 Partial enlarged view of the punching device shown;

[0025] Figure 9 For channel steel in Figure 7 Structural schematic diagram in the punching device shown;

[0026] Figure 10 For flat steel in Figure 7 Structural schematic diagram in the punching device shown;

[0027] Figure 11 For Figure 1 Structural schematic diagram of the shearing device of the profile processing equipment shown;

[0028] Figure 12 For Figure 11 Partial enlarged view of the shearing device shown;

[0029] Figure 13 Schematic diagram of the positional relationship between the angle steel and the first and second material supporting wheels on the shearing device;

[0030] Figure 14 Schematic diagram of the positional relationship between the flat steel and the first and second material supporting wheels on the shearing device;

[0031] Figure 15 Schematic diagram of the positional relationship between the channel steel and the first and second material supporting wheels on the shearing device.

[0032] Icon: 100 - Typing device; 200 - Punching device; 300 - Shearing device; 400 - Punching die holder; 401 - First mounting part; 402 - Second mounting part; 500 - Punching punch; 600 - Punching die; 700 - Material supporting plate; 800 - Clamping part; 900 - Channel steel; 110 - Flat steel; 120 - Angle steel; 130 - First material supporting wheel; 140 - Second material supporting wheel; 150 - Annular groove; 160 - Shearing gantry; 170 - Shearing oil cylinder; 180 - Shearing tool box; 190 - First side pressing device; 210 - Second side pressing device; 220 - Pressing head; 230 - Accommodating groove. Detailed implementation manners

[0033] The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0034] As Figures 1 - 15 shown, a profile processing device provided by the present invention includes at least one punching device 200. The punching device 200 includes a punching die holder 400 and a material supporting plate 700. The punching die holder 400 includes a first mounting part 401 for mounting a punching punch 500 and a second mounting part 402 for mounting a punching die 600, and the first mounting part 401 and the second mounting part 402 are arranged oppositely.

[0035] The material supporting plate 700 is arranged on one side of the second mounting part 402, and the first surface of the material supporting plate 700 for supporting the material faces the punching die holder 400; the first surface of the material supporting plate 700 for supporting the material and the second surface of the second mounting part 402 facing the punching punch 500 form a positioning surface for positioning the material; there is a gap between the second mounting part 402 and the material supporting plate 700, and the gap forms a first channel for the clamping part 800 to pass through.

[0036] In some embodiments, the material supporting plate 700 is arranged along the moving direction of the profile. The material supporting plate 700 can support the movement of the profile, and there is a first channel between the material supporting plate 700 and the punching die holder 400. The clamping member 800 can pass through the first channel to prevent interference with other components. The clamping member 800 can clamp the flat steel 110, channel steel 900, and angle steel 120, and feed the flat steel 110, channel steel 900, and angle steel 120 into the punching device 200. The positions where the clamping member 800 clamps the flat steel 110, channel steel 900, and angle steel 120 do not affect the punching of the flat steel 110, channel steel 900, and angle steel 120 by the punching device 200.

[0037] In the prior art, the flat steel 110, channel steel 900, and angle steel 120 are clamped by the clamping member 800 and fed into the punching device 200. In order to avoid interference between the clamping member 800 and the punching device 200, different clamping members 800 need to be used to clamp at different positions of the flat steel 110, channel steel 900, and angle steel 120, and it is impossible to use one clamping member 800 to feed the profile into the punching device 200.

[0038] The profile is placed into the punching device 200, and the positioning surface fixes the position of the profile and can support the profile. At this time, the profile is located at the punching position of the punching device 200, and the same punching device 200 can punch multiple profiles, improving the application range of the punching device 200.

[0039] The clamping member 800 is generally a clamp, and the feeding is achieved by driving the clamp to make the profile enter the profile processing equipment.

[0040] Now, a first channel for the clamping member 800 to pass through is formed in the punching device 200. The clamping member 800 can pass through this first channel, and when the clamping member 800 is in the first channel, the position of the clamped profile can achieve the purpose of driving the profile to move.

[0041] Based on the above embodiments, further, the first surface and the second surface are arranged at 90°.

[0042] Both the channel steel 900 and the angle steel 120 have at least one 90° angle. When the channel steel 900 and the angle steel 120 are placed on the positioning surface, the positioning surface can well position the positions of the channel steel 900 and the angle steel 120, and can also play the same role for the flat steel 110. In this way, the requirements for the clamping member in terms of positioning are reduced, and it only needs to be able to move the profile.

[0043] The second surface generally forms an angle of 45° with the horizontal plane, and such an angle is beneficial for the gravity of the channel steel 900 and the angle steel 120 to be fixed on the positioning surface.

[0044] Based on the above embodiments, further, the profile processing equipment includes two punching devices 200. The positioning surface includes a first positioning surface formed by a first surface and a second positioning surface formed by a second surface. The first positioning surface of the positioning surface of one punching device 200 is on the left side, and the second positioning surface is on the right side; the first positioning surface of the positioning surface of the other punching device 200 is on the right side, and the second positioning surface is on the left side.

[0045] In some embodiments, the profile processing equipment includes two punching devices 200. One punching device 200 is suitable for punching one side plate of the angle steel 120, and the other punching device 200 is suitable for punching the other side plate of the angle steel 120. The two punching devices 200 of this profile processing equipment can meet the punching requirements of the flat steel 110, the channel steel 900, and the angle steel 120.

[0046] As Figures 2 - 5 shown, this punching device 200 can punch one side plate of the angle steel 120, and the flat steel 110 and the channel steel 900 can pass through this punching device 200; as Figures 7 - 10 shown, this punching device 200 can punch the other side plate of the angle steel 120, and the punching of the webs of the flat steel 110 and the channel steel 900 are all carried out on this punching device 200.

[0047] As Figure 11 shown, based on the above embodiments, further, it further includes a shearing device 300. At the material inlet of the shearing device 300, a first supporting roller 130 and a second supporting roller 140 are provided. The first supporting roller 130 and the second supporting roller 140 cooperate to support the profile.

[0048] In some embodiments, this profile processing equipment further includes a shearing device 300. The shearing device 300 separates the profile according to the actual required length. At the material inlet of the shearing device 300, a first supporting roller 130 and a second supporting roller 140 are provided. The first supporting roller 130 and the second supporting roller 140 cooperate to support the profile. The first supporting roller 130 and the second supporting roller 140 also form a 90° positioning surface, so that they can both support the flat steel 110, the channel steel 900, and the angle steel 120.

[0049] As Figures 13 - 15 shown, based on the above embodiments, further, an annular groove 150 is provided on the first supporting roller 130. The annular groove 150 forms a second channel for the clamping member to pass through, and the second channel is in a straight line with the first channel.

[0050] An annular groove 150 is provided on the first material supporting wheel 130. The annular groove 150 forms a second channel. The second channel and the first channel are in a straight line. When the clamping member 800 clamps and moves the profile, when the clamping member 800 moves to the position of the first material supporting wheel 130, the clamping member 800 can pass through the second channel, avoiding interference with the first material supporting wheel 130.

[0051] Based on the above embodiments, further, the shearing device 300 includes a shearing gantry 160, a shearing oil cylinder 170 and a shearing tool box 180; the shearing oil cylinder 170 is arranged on the shearing gantry 160, and a shearing tool box 180 is detachably arranged at the lower end of the shearing oil cylinder 170, and the shearing tool box 180 is used for shearing the profile.

[0052] In some embodiments, a detachable shearing tool box 180 is arranged on the shearing gantry 160 of the shearing device 300. According to the different profiles processed by the profile processing equipment, for example, when processing flat steel 110, the shearing tool box 180 is replaced with a shearing tool box 180 suitable for shearing flat steel 110.

[0053] Based on the above embodiments, further, both the first material supporting wheel 130 and the second material supporting wheel 140 are arranged on the shearing gantry 160, and the positions of the first material supporting wheel 130 and the second material supporting wheel 140 on the shearing gantry 160 are adjustable.

[0054] In order to enable the first material supporting wheel 130 and the second material supporting wheel 140 to better support the profile, the first material supporting wheel 130 and the second material supporting wheel 140 can be adjusted to a more suitable position to support the profile.

[0055] Based on the above embodiments, further, a first side pressing device 190 and a second side pressing device 210 are further arranged on the shearing gantry 160. The first side pressing device 190 is used to press the profile against the contact surface where the second material supporting wheel 140 contacts the profile, and the second side pressing device 210 is used to press the profile against the contact surface where the first material supporting wheel 130 contacts the profile.

[0056] The first side pressing device 190 and the second side pressing device 210 apply pressure to the profile, pressing the profile against the first material supporting wheel 130 and the second material supporting wheel 140, thereby fixing the profile, ensuring that the profile is fixed and does not shake when the shearing device 300 shears the profile, and improving the shearing quality.

[0057] When processing flat steel 110 and channel steel 900, the second side pressing device 210 fixes the channel steel 900 and the flat steel 110 on the first material supporting wheel 130. When the profile processing equipment processes angle steel 120, the first side pressing device 190 fixes one side plate of the angle steel 120 on the second material supporting wheel 140, and the second side pressing device 210 fixes the other side plate of the angle steel 120 on the first material supporting wheel 130.

[0058] As Figure 12 shown, based on the above embodiment, further, the first side pressing device 190 includes a first driving device and a pressing head 220. The pressing head 220 is arranged on the first driving device, and the first driving device is used to press the pressing head 220 against the profile. And a receiving groove 230 is arranged on the pressing head 220, and the receiving groove 230 is used to receive the clamping member 800.

[0059] The first side pressing device 190 includes a first driving device and a pressing head 220. There is a receiving groove 230 on the pressing head 220. When the clamping member 800 clamps the profile and moves here, the receiving groove 230 can receive the clamping member 800. When the pressing head 220 presses on the profile, it is interfered by the clamping member 800, making it unable to fix the profile.

[0060] Based on the above embodiment, further, a typing device 100 is further included, and the typing device 100 is used to type on the profile.

[0061] The profile processing equipment further includes a typing device 100, enabling the profile processing equipment to perform typing, punching, and shearing, so that the profile can be processed and completed as soon as it enters the profile processing equipment, improving work efficiency.

[0062] Based on the above embodiment, further, a base is further included, and the typing device 100, punching device 200, and shearing device 300 are sequentially arranged on the base.

[0063] The typing device 100, punching device 200, and shearing device 300 are sequentially arranged on the base. The profile is processed in the profile processing equipment, first typed, then punched, and finally sheared.

[0064] The positioning surface formed by the first surface of the material supporting plate 700 of the profile processing equipment provided by the present invention for supporting materials and the second surface of the second installation part 402 facing the punching punch 500 can be simultaneously applicable to positioning the channel steel 900, angle steel 120, and flat steel 110. When the profile is placed on the positioning surface, the position where the profile is located can be punched by the punching device 200. When it is necessary to punch different holes in the length direction of the profile, the clamping member 800 directly clamps the profile, and the profile can be moved along the length direction of the profile, reducing the requirements for the profile positioning of the clamping member 800, so that the clamping member 800 can be at a position that can satisfy clamping the channel steel 900, angle steel 120, and flat steel 110. In order to avoid interference between the running track of the clamping member and the punching device 200, the punching device 200 has a first channel, and the clamping member 800 can pass through the first channel, so that the punching device 200 can simultaneously satisfy the punching of the angle steel 120, channel steel 900, and flat steel 110, expanding the applicable range of the profile processing equipment.

[0065] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or equivalently replace some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A profile processing device, characterized in that, It includes at least one punching device and a shearing device. The punching device includes a punching die holder and a stock supporting plate. The punching die holder includes a first mounting portion for mounting a punching punch and a second mounting portion for mounting a punching die, and the first mounting portion and the second mounting portion are arranged oppositely; The stock supporting plate is arranged on one side of the second mounting portion, and the first surface for supporting the stock on the stock supporting plate faces the punching die holder; the first surface of the stock supporting plate for supporting the stock and the second surface of the second mounting portion facing the punching punch form a positioning surface for positioning the material; There is a gap between the second mounting portion and the stock supporting plate, and the gap forms a first channel for the clamping member to pass through; At the material inlet of the shearing device, a first stock supporting wheel and a second stock supporting wheel are arranged, and the first stock supporting wheel and the second stock supporting wheel cooperate to support the profile; An annular groove is arranged on the first stock supporting wheel, and the annular groove forms a second channel for the clamping member to pass through, and the second channel is in a straight line with the first channel; The shearing device includes a shearing gantry, a shearing oil cylinder and a shearing tool box; the shearing oil cylinder is arranged on the shearing gantry, and a shearing tool box is detachably arranged at the lower end of the shearing oil cylinder, and the shearing tool box is used for shearing the profile; A first side pressing device and a second side pressing device are also arranged on the shearing gantry. The first side pressing device is used for pressing the profile towards the contact surface where the second stock supporting wheel contacts the profile, and the second side pressing device is used for pressing the profile towards the contact surface where the first stock supporting wheel contacts the profile; The first side pressing device includes a first driving device and a pressing head. The pressing head is arranged on the first driving device, and the first driving device is used for pressing the pressing head on the profile; and a receiving groove is arranged on the pressing head, and the receiving groove is used for receiving the clamping member; The first surface and the second surface are arranged at an included angle of 90°.

2. The profile processing equipment according to claim 1, characterized in that, The profile processing equipment includes two punching devices. The positioning surface includes a first positioning surface formed by the first surface and a second positioning surface formed by the second surface. The first positioning surface of the positioning surface of one punching device is on the left side and the second positioning surface is on the right side; the first positioning surface of the positioning surface of the other punching device is on the right side and the second positioning surface is on the left side.

3. The profile processing equipment according to claim 1, characterized in that, Both the first stock supporting wheel and the second stock supporting wheel are arranged on the shearing gantry, and the positions of the first stock supporting wheel and the second stock supporting wheel on the shearing gantry are adjustable.

4. The profile processing equipment according to claim 1, characterized in that, It also includes a typing device, and the typing device is used for typing on the profile.

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