A palletizing device
By using potential energy to convert it into kinetic energy in the palletizing device, the sliding frame automatically completes the action with the cooperation of counterweight blocks, support rods, material bearing components and pulley components, solving the problem of strong power dependence of existing palletizers, realizing automatic palletization without motors, reducing costs.
Patent Information
- Application Number
- CN201911211979.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-02
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2039-12-02
AI Technical Summary
During use, existing palletizers need to rely on the motor to provide power throughout the process, resulting in strong dependence on power resources and increasing the cost of merchants.
A palletizing device is adopted, which includes a frame, a slide frame, a pulley assembly, a limiting member, a gear assembly and a support rod. By converting potential energy into kinetic energy, the slide frame automatically completes the downward and rise action with the cooperation of counterweight blocks, support rods, material bearing assembly and pulley assembly, eliminating the lifting motor, and using the gear assembly to drive the walking wheel to rotate, realizing automatic palletization.
It effectively saves power resources, reduces the cost of palletizing operations, and realizes that palletizing operations can be completed without a motor.
Smart Images

Figure CN110733905B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of loading and unloading machinery, and more specifically, relates to a palletizing device. Background Art
[0002] In order to facilitate the transportation and storage of goods, it is often necessary to first stack the palletizing parts neatly at the working position, and then transfer the goods as a whole to improve the transportation efficiency and storage cost of the goods.
[0003] During the palletizing process, a palletizing machine is required. Currently, common palletizing machines generally use industrial robots or three-coordinate frame structures supplemented by grasping components to grasp and stack the palletizing parts. Most of the existing palletizing machines rely on motors to provide power throughout the process during use, have a strong dependence on electric power resources, and increase the use cost for merchants. Summary of the Invention
[0004] The purpose of the present invention is to provide a palletizing device, aiming to solve the problem that the existing palletizing machines rely on motors to provide power throughout the process during use, have a strong dependence on electric power resources, and increase the use cost for merchants.
[0005] To achieve the above object, the technical solution adopted by the present invention is: providing a palletizing device, including:
[0006] A frame, which is a rectangular frame structure and is provided with traveling wheels;
[0007] A sliding frame, which is a rectangular frame structure; is slidably connected to the frame and is used for moving up and down along the height direction of the frame; a material receiving component is rotatably connected to the sliding frame; a rack is provided on the sliding frame;
[0008] A pulley assembly, fixedly connected to the frame, one end of the pulley assembly is connected to the sliding frame, and the other end is connected to a counterweight for controlling the moving trend of the sliding frame;
[0009] A limiting member, arranged at the lower part of the frame, for blocking the sliding frame from continuing to move downward;
[0010] A support rod, connected to the pulley assembly, for being clamped or separated from the material receiving component as the counterweight moves; and
[0011] A gear assembly, arranged on the frame, for meshing with the rack and driving the traveling wheels to rotate as the sliding frame moves.
[0012] As another embodiment of the present application, the pulley assembly includes:
[0013] A first pulley, fixedly connected to the frame;
[0014] The second pulley, fixedly connected to the frame;
[0015] The third pulley, fixedly connected to the support rod;
[0016] The connecting rope, one end fixedly connected to the counterweight, and the other end successively bypasses the first pulley, the third pulley, the second pulley, and is fixedly connected to the sliding frame.
[0017] As another embodiment of the present application, pulley assemblies are respectively provided at both ends of the frame; the first pulley located at one end of the frame and the first pulley located at the other end of the frame are fixedly connected by a connecting shaft.
[0018] As another embodiment of the present application, two sets of symmetrically arranged pulley assemblies are respectively provided at each end of the frame.
[0019] As another embodiment of the present application, the gear assembly includes:
[0020] The driving wheel, fixedly connected to the frame, for meshing with the rack; and
[0021] The driven wheel, fixedly connected to the frame, the driven wheel rotates synchronously with the driving wheel by means of a transmission member; the driven wheel is used to drive the traveling wheel to rotate.
[0022] As another embodiment of the present application, a driving wheel for meshing with the driven wheel is provided on the traveling wheel.
[0023] As another embodiment of the present application, a plurality of driving wheels are spaced along the height direction of the sliding frame; the plurality of driving wheels are used to successively mesh with the rack when the rack moves up and down and respectively drive the driven wheels to rotate.
[0024] As another embodiment of the present application, a driving member is further provided on the frame, and the driving member is used to drive the driving wheels to move respectively.
[0025] As another embodiment of the present application, a locking member for locking the counterweight is provided on the frame.
[0026] As another embodiment of the present application, an auxiliary motor for driving the traveling wheel is provided on the frame.
[0027] The beneficial effects of a palletizing device provided by the present invention are as follows: Compared with the prior art, in the palletizing device of the present invention, the potential energy generated during the palletizing operation is converted into kinetic energy to provide power for the sliding frame, eliminating the lifting motor for driving the sliding frame, enabling the sliding frame to automatically complete the descending and ascending actions under the cooperation of the counterweight, support rod, material receiving assembly, and pulley assembly, saving electricity, and effectively reducing the cost of palletizing operations. The gear assembly is connected to the sliding frame, and the gear assembly can drive the rotation of the traveling wheels as the sliding frame moves up and down, effectively saving power resources and reducing the cost of palletizing operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0029] Figure 1 It is a front view structural schematic diagram of a palletizing device provided by an embodiment of the present invention;
[0030] Figure 2 It is a structural schematic diagram of the movement of the material receiving assembly when unloading the palletized parts by a palletizing device provided by an embodiment of the present invention;
[0031] Figure 3 It is a side view structural schematic diagram of a palletizing device provided by an embodiment of the present invention;
[0032] Figure 4 For Figure 3 an enlarged schematic diagram of the structure at position A shown in;
[0033] Figure 5 It is a top view structural schematic diagram of a palletizing device provided by an embodiment of the present invention.
[0034] In the figure: 1, frame; 11, traveling wheels; 12, auxiliary motor; 13, locking member; 2, sliding frame; 21, rack; 3, material receiving assembly; 4, pulley assembly; 41, first pulley; 42, second pulley; 43, third pulley; 44, connecting rope; 45, connecting shaft; 5, counterweight; 6, gear assembly; 61, driving wheel; 62, driven wheel; 63, transmission member; 7, support rod; 8, limiting member; 9, driving member. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0035] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clear and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0036] Please refer to Figures 1 to 5 , and a palletizing device provided by the present invention will be described. The palletizing device includes a frame 1, a sliding frame 2, a pulley assembly 4, a limiting member 8, a gear assembly 6, and a support rod 7. The frame 1 is a rectangular frame structure, and the frame 1 is provided with traveling wheels 11; the sliding frame 2 is a rectangular frame structure; it is slidably connected to the frame 1 and is used to move up and down along the height direction of the frame 1; a material receiving assembly 3 is rotatably connected to the sliding frame 2; a rack 21 is provided on the sliding frame 2; the pulley assembly 4 is fixedly connected to the frame 1, one end of the pulley assembly 4 is connected to the sliding frame 2, and the other end is connected to a counterweight 5 for controlling the moving trend of the sliding frame 2; the limiting member 8 is arranged at the lower part of the frame 1 and is used to block the sliding frame 2 from continuing to move downward; the support rod 7 is connected to the pulley assembly 4 and is used to be engaged with or separated from the material receiving assembly 3 as the counterweight 5 moves; the gear assembly 6 is arranged on the frame 1 and is used to engage with the rack 21 and drive the traveling wheels 11 to rotate as the sliding frame 2 moves.
[0037] When the palletizing device performs palletizing operations, an externally connected feeding channel will transport the palletizing parts to the material receiving assembly 3 for row stacking. After the row stacking operation is completed, at this time, the sum of the weights of the support rod 7, the sliding frame 2, the material receiving assembly 3, and the palletizing parts is greater than the weight of the counterweight 5. The sliding frame 2, the support rod 7, the material receiving assembly 3, and the palletizing parts will move downward as a whole, and drive the counterweight 5 to move upward. When the sliding frame 2, the support rod 7, and the palletizing parts move to the position of the limiting member 8, the sliding frame 2 is blocked by the limiting member 8 and stops moving. At this time, the sum of the weights of the support rod 7, the material receiving assembly 3, and the palletizing parts is still greater than the weight of the counterweight 5, and the support rod 7 and the palletizing parts have a tendency to continue moving downward; the support rod 7 is separated from the material receiving assembly 3, and the palletizing parts force the material receiving assembly 3 to rotate to unload the palletizing parts. After the palletizing operation is completed, the sum of the weights of the support rod 7, the material receiving assembly 3, and the sliding frame 2 is less than the weight of the counterweight 5. The counterweight 5 drives the support rod 7, the material receiving assembly 3, and the sliding frame 2 to move upward. After returning to the original position, it waits for the start of the next palletizing operation. During the up and down movement of the sliding frame 2, it will drive the rotation of the gear structure in the gear assembly 6, and the rotation of the gear structure will drive the traveling wheels 11 and then drive the movement of the entire palletizing device.
[0038] A palletizing device provided by the present invention, compared with the prior art, converts the potential energy generated during the palletizing operation into kinetic energy that provides power for the sliding frame 2, eliminating the lifting motor that drives the sliding frame 2, enabling the sliding frame 2 to automatically complete the descending and ascending actions under the cooperation of the counterweight 5, the support rod 7, the material receiving assembly 3, and the pulley assembly 4, saving electricity and effectively reducing the cost of the palletizing operation. The gear assembly 6 is connected to the sliding frame 2, and the gear assembly 6 can drive the rotation of the traveling wheels 11 as the sliding frame 2 moves up and down, effectively saving electric power resources and reducing the cost of the palletizing operation.
[0039] It should be noted that the limiting member 8 only blocks the downward movement of the sliding frame 2 and has no influence on the motion state of the support rod 7.
[0040] In this embodiment, the limiting member 8 can be one or several structural members such as a stop block, a clamping plate, an electromagnetic chuck, etc., as long as it can block the movement of the sliding frame 2.
[0041] In this embodiment, the support rod 7 is slidably connected to the side frame of the frame 1. The support rod 7 includes a first support portion for clamping with the sliding frame 2 and a second support portion for clamping with the material receiving assembly 3.
[0042] As a specific implementation manner of the embodiment of the present invention, please refer to Figures 1 to 5 , the pulley assembly 4 includes a first pulley 41, a second pulley 42, a third pulley 43, and a connecting rope 44. The first pulley 41 is fixedly connected to the frame 1; the second pulley 42 is fixedly connected to the frame 1; the third pulley 43 is fixedly connected to the support rod 7; one end of the connecting rope 44 is fixedly connected to the counterweight 5, and the other end sequentially bypasses the first pulley 41, the third pulley 43, the second pulley 42, and is fixedly connected to the sliding frame 2. The first pulley 41 and the second pulley 42 are spaced apart, and the third pulley 43 is located between the first pulley 41 and the second pulley 42. The pulley assembly 4 completes the operation of converting kinetic energy into potential energy and then converting potential energy back into kinetic energy, enabling the palletizing device to complete the up and down movement of the sliding frame 2 relative to the frame 1 without using a lifting motor, reducing the production cost and use cost of the palletizing device. The pulley assembly 4 is composed of multiple pulleys, and the friction between the pulley structure and the connecting rope 44 is small, which can effectively reduce the energy loss during the conversion of potential energy and kinetic energy.
[0043] In this embodiment, the first pulley 41 and the second pulley 42 are fixed pulleys, and the third pulley 43 is a movable pulley.
[0044] In this embodiment, the connecting rope 44 is one or several ropes such as a steel wire rope, a nylon rope, a synthetic fiber rope, etc., as long as it meets the requirements of wear resistance and long service life.
[0045] As a specific implementation manner of the embodiment of the present invention, the pulley assembly 4 may also only include the first pulley 41 and the connecting rope 44. At this time, one end of the connecting rope 44 is fixedly connected to the counterweight 5, and the other end of the connecting rope 44 bypasses the first pulley 41 and is fixedly connected to the support rod 7. At this time, the sliding frame 2 is slidably connected to the frame 1; the support rod 7 is clamped to the lower end surface of the sliding frame 2 and the lower end surface of the material receiving assembly 3. During the blanking process, the sliding frame 2 moves as the support rod 7 moves downward until it reaches the position of the limiting member 8. The sliding frame 2 stops moving, and the support rod 7 continues to move downward. The palletizing member placed on the material receiving assembly 3 presses the material receiving assembly 3, and the material receiving assembly 3 rotates to complete the palletizing and unloading action. At this time, the support rod 7 is located below the material receiving assembly 3. After the unloading operation is completed, the support rod 7 moves upward under the action of the counterweight 5, the material receiving assembly 3 returns to its original position under the action of the support rod 7, and then the support rod 7 drives the sliding frame 2 and the material receiving assembly 3 to rise back to the initial position.
[0046] It should be noted that the first pulley 41 is a fixed pulley fixedly connected to the frame 1.
[0047] In this embodiment, the connecting rope 44 is one or several of ropes such as steel wire ropes, nylon ropes, and synthetic fiber ropes, as long as it satisfies friction resistance and a long service life.
[0048] As a specific implementation manner of the embodiment of the present invention, the material receiving assembly 3 includes a fixed frame and a plurality of rollers rotatably connected to the fixed frame. A plurality of connecting rods are spaced on the side frame of the fixed frame, and each connecting rod is respectively hinged to the side frame of the sliding frame 2; the plurality of rollers are arranged on the fixed frame at intervals along the length direction of the fixed frame.
[0049] In this embodiment, the fixed frame is also provided with rolling wheels, which avoid the phenomenon of jamming between the fixed frame and the support rod 7 during the movement process.
[0050] As a specific implementation manner of a palletizing device provided by the present invention, please refer to Figure 1 , pulley assemblies 4 are respectively provided at both ends of the frame 1; the first pulley 41 at one end of the frame 1 and the first pulley 41 at the other end of the frame 1 are fixedly connected by means of a connecting shaft 45. The pulley assemblies 4 at both ends of the frame 1 are connected by means of the connecting shaft 45, which ensures the synchronous lifting of the sliding frame 2 and improves the stability of the sliding frame 2 during the movement process.
[0051] As a specific implementation manner of a palletizing device provided by the present invention, please refer to Figure 1 , the frame 1 is a rectangular frame structure, and two sets of symmetrically arranged pulley assemblies 4 are respectively provided at each end of the frame 1. The pulley assemblies 4 are symmetrically arranged, so that the upper end surface of the counterweight 5 is subjected to two symmetrically arranged pulling forces, which improves the stability of the counterweight 5 during the movement process.
[0052] In this embodiment, two first pulleys 41 in two symmetrically arranged pulley assemblies 4 are connected by a rotating shaft, so that the two first pulleys 41 at the same end of the frame 1 can rotate synchronously.
[0053] As a specific implementation manner of the embodiment of the present invention, please refer to Figure 3 and Figure 4 , the gear assembly 6 includes a driving wheel 61 and a driven wheel 62. The driving wheel 61 is fixedly connected to the frame 1 and is used to mesh with the rack 21; the driven wheel 62 is fixedly connected to the frame 1, and the driven wheel 62 rotates synchronously with the driving wheel 61 by means of a transmission member 63; the driven wheel 62 is used to drive the traveling wheel 11 to rotate. The rack 21 is arranged on the sliding frame 2, and the sliding frame 2 reciprocates up and down along the height direction of the frame 1, correspondingly driving the rack 21 to reciprocate up and down along the height direction of the frame 1. During the process of the rack 21 moving downward, it will drive the rotation of the driving wheel 61. The rotation of the driving wheel 61 drives the rotation of the driven wheel 62, and the rotation of the driven wheel 62 drives the rotation of the traveling wheel 11, so that the palletizing device moves from one position to another; correspondingly, when the rack 21 moves upward, the traveling wheel 11 will drive the palletizing device back to its original position. The sliding frame 2 continuously reciprocates up and down, and correspondingly the traveling wheel 11 drives the palletizing device to continuously complete the "movement - return" action, so that the palletizing device can complete the palletizing operation of different layers at the same palletizing position without using a motor structure.
[0054] In this embodiment, the transmission member 63 is one or several of structures such as a transmission belt and a transmission chain, as long as it can achieve the transmission function.
[0055] As a specific implementation manner of the embodiment of the present invention, a driving wheel for meshing with the driven wheel 62 is provided on the traveling wheel 11. The driving wheel meshes with the driven wheel 62, and the rotation of the driven wheel 62 drives the rotation of the driving wheel, causing the traveling wheel 11 to move.
[0056] As a specific implementation manner of the embodiment of the present invention, please refer to Figure 1 and Figure 4 , a plurality of driving wheels 61 are arranged at intervals along the height direction of the sliding frame 2; the plurality of driving wheels 61 are used to mesh with the rack 21 in sequence when the rack 21 moves up and down and respectively drive the driven wheel 62 to rotate. There are a plurality of driving wheels 61, and as the rack 21 moves downward, they will mesh with the rack 21 in sequence, facilitating the rotation of the driven wheel 62, improving the rotation efficiency of the driven wheel 62, and increasing the movement distance of the traveling wheel 11.
[0057] As a specific implementation manner of the embodiment of the present invention, please refer to Figure 3 and Figure 4, a driving member 9 is further provided on the frame 1. The driving member 9 is used to drive the driving wheels 61 to move respectively, and an operator can conveniently control the engagement or separation of each driving wheel 61 and the rack 21 through the driving member 9.
[0058] In this embodiment, the driving member 9 includes a power member and a connecting plate. The power member is fixed on the frame 1, the connecting plate is fixedly connected to the driving end of the power member, and multiple driving wheels 61 are arranged on the connecting plate at intervals.
[0059] In this embodiment, the power member is one or several of a cylinder, an oil cylinder, and a driving motor, as long as it can realize the reciprocating movement of the connecting plate.
[0060] As a specific implementation manner of an embodiment of the present invention, please refer to Figure 1 , a locking member 13 for locking the counterweight 5 is provided on the frame 1. The locking member 13 fixes the counterweight 5, improving the stability of the counterweight 5 when transporting palletizing members to the palletizing device.
[0061] In this embodiment, the locking member 13 can be one or several of mechanisms such as a bolt, a bolt, a hoop, an electromagnetic chuck, etc., as long as it can fix the counterweight 5.
[0062] As a specific implementation manner of an embodiment of the present invention, please refer to Figures 1 to 3 , an auxiliary motor 12 for driving the traveling wheels 11 is provided on the frame 1. The auxiliary motor 12 can drive the traveling wheels 11 to rotate to drive the overall movement of the palletizing device when the palletizing device moves a long distance or the gear assembly 6 cannot normally drive the traveling wheels 11 to rotate.
[0063] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A palletizing device, characterized in that, Including: A frame, which is a rectangular frame structure and is provided with traveling wheels; A sliding frame, which is a rectangular frame structure; it is slidably connected to the frame and is used to move up and down along the height direction of the frame; a material-carrying component is rotatably connected to the sliding frame; a rack is provided on the sliding frame; A pulley assembly, fixedly connected to the frame, one end of the pulley assembly is connected to the sliding frame, and the other end is connected to a counterweight for controlling the moving tendency of the sliding frame; A limiting member, arranged at the lower part of the frame, for blocking the sliding frame from continuing to move downward; A support rod, connected to the pulley assembly, for being clamped or separated from the material-carrying component along with the movement of the counterweight; And A gear assembly, arranged on the frame, for meshing with the rack and driving the traveling wheels to rotate along with the movement of the sliding frame; The pulley assembly includes: A first pulley, fixedly connected to the frame; A second pulley, fixedly connected to the frame; A third pulley, fixedly connected to the support rod; A connecting rope, one end of which is fixedly connected to the counterweight, and the other end sequentially bypasses the first pulley, the third pulley, the second pulley, and is fixedly connected to the sliding frame; when the sliding frame, the support rod and the palletizing member move to the position of the limiting member, the sliding frame is blocked by the limiting member and stops moving. At this time, the sum of the weights of the support rod, the material-carrying component and the palletizing member is still greater than the weight of the counterweight, and the support rod and the palletizing member have a tendency to continue moving downward; the support rod is separated from the material-carrying component, and the palletizing member forces the material-carrying component to rotate to unload the palletizing member. After the palletizing operation is completed, the sum of the weights of the support rod, the material-carrying component and the sliding frame is less than the weight of the counterweight, and the counterweight drives the support rod, the material-carrying component and the sliding frame to move upward. After returning to the original position, the up and down movement of the sliding frame will drive the rotation of the gear structure in the gear assembly, and the rotation of the gear structure will drive the traveling wheels and then drive the movement of the entire palletizing device; The pulley assemblies are respectively arranged at both ends of the frame; the first pulley at one end of the frame is fixedly connected to the first pulley at the other end of the frame by means of a connecting shaft; Two sets of symmetrically arranged pulley assemblies are respectively arranged at each end of the frame; The gear assembly includes: A driving wheel, fixedly connected to the frame, for meshing with the rack; and A driven wheel, fixedly connected to the frame, and the driven wheel is synchronously rotated with the driving wheel by means of a transmission member; the driven wheel is used to drive the traveling wheels to rotate.
2. The palletizing device according to claim 1, characterized in that: A driving wheel for meshing with the driven wheel is provided on the traveling wheel.
3. A palletizing device according to claim 2, characterized in that: A plurality of driving wheels are arranged at intervals along the height direction of the sliding frame; the plurality of driving wheels are used to sequentially mesh with the rack when the rack moves up and down and respectively drive the driven wheels to rotate.
4. The palletizing device according to claim 3, characterized in that A driving member is further provided on the frame, and the driving member is used to drive the driving wheels to move respectively.
5. A palletizing device according to claim 1, characterized in that: A locking member for locking the counterweight is provided on the frame.
6. A palletizing device according to claim 1, characterized in that: An auxiliary motor for driving the traveling wheels is provided on the frame.
Citation Information
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