Automatic assembly line for syringes

By designing automatic assembly lines, using conveying mechanisms and multiple automation devices, the efficiency and quality problems caused by manual picking in traditional injection needle assembly production lines are solved, and efficient automatic assembly of syringes is achieved.

CN110789136BActive Publication Date: 2025-05-06YUHUAN COUNTY TIANLAI MASCH EQUIP CO LTD

Patent Information

Application Number
CN201911211777.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-02
Publication Date
2025-05-06
Estimated Expiration
2039-12-02

AI Technical Summary

Technical Problem

In the traditional disposable injection needle assembly production line, the removal process relies on manual picking, which leads to laxity, time-consuming and reduced production efficiency and quality.

Method used

An automatic assembly line is designed, including needle seat, needle tube, glue, drying, blockage detection, silicone oil, waste removal, sheathing and other devices. The tool strips are automatically conveyed through the conveying mechanism to realize the automatic assembly of the syringe.

Benefits of technology

It improves the efficiency and quality of syringe assembly, reduces manual intervention, and improves the level of automation of production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN110789136B_ABST
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Abstract

The present invention provides an automatic assembly line for syringes, which belongs to the technical field of medical device production equipment. It solves the problem of low assembly speed and poor assembly quality of existing syringes. The automatic assembly line for syringes includes a workbench, on which a conveying mechanism for conveying tooling strips is provided, and is characterized in that an upper needle seat device A, an upper needle tube device B, a gluing device C, a drying device D, a blockage detection device E, a silicone oil device F, a waste rejection device G, an upper sheath device H and a material discharge device I are sequentially provided on the workbench, and the conveying mechanism can convey the tooling strips to the above-mentioned devices in sequence. The automatic assembly line for syringes has the advantages of high working efficiency and good assembly qualification rate.
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Description

Technical Field

[0001] The invention belongs to the technical field of medical device production equipment and relates to an automatic assembly line, in particular to an automatic assembly line for syringes. Background Art

[0002] A syringe is a common medical device. It consists of a syringe with a small hole at the front end and a matching piston core rod. The syringe is used to inject a small amount of liquid or gas into areas that are inaccessible by other methods or to extract it from those places. When the core rod is pulled out, the liquid or gas is sucked into the small hole at the front end of the syringe, and when the core rod is pushed in, the liquid or gas is squeezed out. The process of extracting or injecting gas or liquid with a syringe and needle is called injection.

[0003] In current medical treatment, syringes can be reused when using the same medicine, but the injection needle that comes into contact with the patient needs to be replaced, which requires the use of disposable needles. Disposable needles can save medicine and have no side effects on patients.

[0004] However, in the traditional disposable needle assembly production line, manual sorting is required in the rejection process. Such sorting is not only not strict enough, but also wastes time and resources, reduces the speed of disposable needle assembly production, and also reduces the quality of disposable needle assembly production, thereby reducing production benefits. Summary of the invention

[0005] The purpose of the present invention is to solve the above problems in the prior art and to propose an automatic assembly line for syringes with high working efficiency and good assembly qualification rate.

[0006] The object of the present invention can be achieved by the following technical solutions: an automatic assembly line for syringes, comprising a workbench, on which a conveying mechanism for conveying tooling strips is provided, characterized in that a needle seat device A, a needle tube device B, a gluing device C, a drying device D, a blockage detection device E, a silicone oil device F, a waste rejection device G, a sheath device H and a material discharge device I are sequentially provided on the workbench, and the conveying mechanism can convey the tooling strips to the above-mentioned devices in sequence;

[0007] The upper needle seat device A is capable of conveying the needle seat to the tooling strip located at the upper needle seat device A;

[0008] The needle tube loading device B can load the needle tube into the needle seat mounted on the tooling strip;

[0009] The gluing device C can lift the needle tube on the needle seat and apply glue on the outer wall of the needle tube, then insert the needle tube into the needle seat and drive the needle tube to rotate around its axis at a set angle;

[0010] The blockage detection device E includes a bracket E1 arranged on a workbench, a positioning mechanism E2 for positioning the syringe mounted on the tooling strip is provided on the workbench, a blowing assembly E3 capable of blowing air to the syringe on the tooling strip is provided on the workbench, a lifting plate E4 and a lifting cylinder E5 for driving the lifting plate E4 to lift and reciprocate are provided on the upper side of the workbench, a mounting seat E6 is fixedly connected to the lifting plate E4, a swingable balancing plate E7 is provided on the mounting seat E6, an air inlet E6c is vertically provided on the mounting seat E6 and the air inlet E6c corresponds to the balancing plate E7, the air inlet E6c is located on the lower side of one end of the balancing plate E7 and on the upper side of the corresponding syringe, a sensing head E8 is provided on the mounting seat E6 and the sensing head E8 can sense the other end of the balancing plate E7.

[0011] The silicone oil applying device F can apply silicone oil to the outer wall of the needle tube of the syringe of the tooling strip;

[0012] The waste removal device G can remove the waste on the tooling strip;

[0013] The upper sheath device H can insert the sheath onto the syringe needle seat on the tooling strip;

[0014] The unloading device I can unload and output the syringe on the tooling bar.

[0015] The syringe includes a needle holder, a needle tube and a sheath. The tooling strip is in the shape of a long strip. A row of positioning rods that can pass gas is provided on the tooling strip. The horizontal direction of the axial movement of the tooling strip is defined as the horizontal transverse direction, and the horizontal direction perpendicular to the horizontal movement of the axial movement of the tooling strip is defined as the horizontal longitudinal direction. The conveying mechanism can drive the tooling strip to move horizontally and longitudinally. The conveying mechanism adopts a cylinder or sprocket chain transmission.

[0016] During operation, the tooling strip is conveyed to the upper needle seat device A by the conveying mechanism, the needle seat is vertically conveyed to the tooling strip by the upper needle seat device A, and then the tooling strip is conveyed to the upper needle tube device B, the needle tube is conveyed to the needle seat of the tooling strip by the upper needle tube device B, and then to the gluing device C, the needle tube on the needle seat is lifted by the gluing device C and glue is applied to the outer wall of the needle tube, and then the needle tube is inserted into the needle seat and driven to rotate the needle tube around its axis to a set angle, and then the tooling strip is conveyed to the drying device D to dry the glue on the needle tube, and when passing through the blocking detection device E, the syringe on the tooling strip is positioned by the positioning mechanism E2, and driven by the lifting cylinder E5 and the lifting plate E4 to descend, The upper end of the syringe needle is brought close to or extended into the air inlet E6c, and the syringe is blown through the blowing assembly E3. The induction head E8 senses whether the other end of the corresponding balance sheet E7 is swung to detect whether the corresponding syringe needle is blocked. Then the tooling bar is moved to the upper silicone oil device F, and silicone oil is applied to the outer wall of the syringe needle of the tooling bar through the upper silicone oil device F. Then the tooling bar is moved to the waste rejection device G, and the waste syringe on the tooling bar is rejected through the waste rejection device G. Then the tooling bar is moved to the upper sheath device H, and the upper sheath device H inserts the sheath onto the syringe needle seat on the tooling bar. Then the tooling bar is moved to the unloading device I, and the syringe on the tooling bar is unloaded and output through the unloading device I. The assembly of the syringe has the advantages of high assembly efficiency and high qualified rate of assembled syringes.

[0017] In the above-mentioned automatic assembly line for syringes, the upper needle seat device A includes a bracket A1 arranged on a workbench, a material bin A2 for storing the needle seat, a conveying guide rail A3, a rotating frame A4 and a guide mold A5. A row of guide grooves A3a that can be connected to the material bin A2 and can allow the needle seat to slide down are arranged in parallel on the upper side of the conveying guide rail A3. A scraper plate A6 is arranged in the material bin A2. The guide mold A5 is horizontally provided with a row of vertically arranged guide holes A5a. A rotating frame A4 is arranged between the guide mold A5 and the end of the conveying guide rail A3. A row of hanging grooves A4a for hanging the needle seat are arranged on the rotating frame A4 along its axial direction. The hanging grooves A4a can rotate and are respectively connected to the guide grooves A3a and the guide holes A5a. The rotating frame A4 can rotate the needle seat at the guide groove A3a and convey it to the guide mold A5, and the needle seat can fall vertically along the guide holes A5a to the tooling strip located at the bracket A1. When the needle seat is placed on the upper side, the tooling strip is located at the lower side of the guide mold A5, and the needle seat located in the hopper A2 slides along the guide groove A3a of the conveying guide rail A3 into the hanging groove A4a of the rotating frame A4. The needle seat is turned over by the rotation of the rotating frame A4, and then the needle seat slides along the guide hole A5a of the guide mold A5 into the positioning rod of the tooling strip, which has the advantage of more reliable operation.

[0018] In the above-mentioned automatic assembly line of syringes, a cylinder A8 is provided on the bracket A1, a piston rod of the cylinder A8 is fixedly connected with a rack, a gear is fixedly connected to the rotating frame A4 and the rack is meshed with the gear. The cylinder A8 drives the rotating frame A4 to rotate through the transmission of the gear rack, which has the advantages of simple structure and high working efficiency. As another way, the rotating frame A4 is driven to rotate by a motor.

[0019] In the above-mentioned automatic assembly line of syringes, the guide mold A5 includes a guide mold 1 A5b and a guide mold 2 A5c, and the workbench is provided with a translation cylinder 1 A8 driving the guide mold 1 A5b to move back and forth, and a translation cylinder 2 A9 driving the guide mold 2 A5c to move back and forth. The guide mold A5 is opened and closed by driving the guide mold 1 A5b to move horizontally by the translation cylinder 1 A8, and the guide mold 2 A5c to move horizontally by the translation cylinder 2 A9, which has the advantages of reliable work and high work efficiency, and is convenient for positioning the tooling strip.

[0020] In the above-mentioned automatic assembly line of syringes, a needle pressing seat device AB is provided between the upper needle seat device A and the upper needle tube device B. The needle pressing seat device comprises a needle pressing seat bracket AB1, on which a needle pressing seat plate AB2 and a needle pressing seat cylinder AB3 for driving the needle pressing seat plate AB2 to move up and down are provided. The needle pressing seat cylinder AB3 drives the needle pressing seat plate AB2 to move up and down, and presses the needle seat onto the positioning rod of the tooling strip, which has the advantage of reliable operation.

[0021] In the above-mentioned automatic assembly line of syringes, the needle tube device B includes a bracket B1, a needle guide mold B2 and a needle scraper plate B3. The bracket B1 is provided with a material placement groove B4, and a row of ejector plates B5 that can be raised and lowered synchronously are inserted in the material placement groove B4. The upper end surface of the ejector plate B5 is provided with a single needle groove B5a. The needle guide mold B2 is provided with a row of needle guide holes B2a for the needle tube to fall vertically. The needle scraper plate B3 can move back and forth and scrape the needle tube in the single needle groove B5a into the corresponding needle guide hole B2a. Through the rise of the ejector plate B5, the needle tube in the material placement groove B4 rises to the upper side of the material placement groove B4 along with the single needle groove B5a, and the needle tube on the single needle groove B5a is scraped to the needle guide hole B2a by the needle scraper plate B3, and the needle tube enters the needle seat along the needle guide hole B2a.

[0022] In the above-mentioned automatic assembly line of syringes, the gluing device C includes a bracket C1, on which a lifting plate C2 and a lifting cylinder C3 are provided for driving the lifting plate C2 to lift and reciprocate, on which a clamping plate C4 and a clamping plate C5 are provided and a clamping cylinder C6 for driving the clamping plate C4 and the clamping plate C5 to move reciprocally relative to each other, a needle rubbing plate C7 and a cylinder C8 for driving the needle rubbing plate C7 to move reciprocally along its edge are provided in parallel on the lower side of the clamping plate C4, a translation frame C9 and a translation cylinder C10 for driving the translation frame C9 to move reciprocally horizontally are provided on one side of the bracket C1, a glue groove C11 is provided on the translation frame C9 and a rotatable gluing wheel C12 is provided on the glue groove C11. When the tooling strip reaches the gluing device C, the lifting plate C2 is driven down to the needle tube by the lifting cylinder C3, and the clamping cylinder C6 works to make the clamping plate C5 and the needle rubbing plate C7 clamp the needle tube. The lifting cylinder C3 drives the lifting plate C2 to rise, so that the needle tube is separated from the corresponding needle seat. The translation cylinder C10 drives the translation frame C9 to move horizontally. At the same time, the gluing wheel C12 rotates to apply glue to a row of needle tubes. Then, the lifting cylinder C3 drives the lifting plate C2 to descend and insert the needle tube into the corresponding syringe. Then, the cylinder C8 drives the needle rubbing plate C7 to move, so that the needle rubbing plate C7 drives the needle tube to rotate around its axis, so that the glue is evenly applied between the needle tube and the needle seat, which has the advantage of better gluing effect.

[0023] In the above-mentioned automatic assembly line of syringes, the translation frame C9 is provided with a second bracket C13, the glue tank C11 and the glue-applying wheel C12 are arranged on the second bracket C13, the second bracket C13 is provided with a motor capable of driving the glue-applying wheel C12 to rotate, the translation frame C9 is provided with a second cylinder C14 capable of driving the second bracket C13 to move back and forth longitudinally, the cylinder body of the second cylinder C14 is fixedly connected to the translation frame C9, and the piston rod of the second cylinder C14 is fixedly connected to the second bracket C13. The second cylinder C14 drives the second bracket C13 to move longitudinally so that the glue-applying wheel C12 can move in translation on the translation frame C9 to touch the needle tube, which is convenient for gluing the needle tube.

[0024] In the above-mentioned automatic assembly line of syringes, an air cooling device DE is provided between the drying device D and the blocking detection device E, and the air cooling device DE comprises a horizontally arranged cooling plate DE1, on which a passage for the tooling strip to pass is provided, on which a plurality of through cooling holes are provided, and on the upper side of the cooling plate a fan DE2 is provided. The syringes of the tooling strip on the cooling plate DE1 are cooled by DE2, which has the advantages of better cooling effect and more firm connection between the needle tube and the needle seat.

[0025] In the above-mentioned automatic assembly line for syringes, the mounting seat E6 of the blockage detection device E is provided with two rows of parallel mounting grooves E6a, the two rows of mounting grooves E6a are arranged in sequence, the inner ends of the two rows of mounting grooves E6a are on the same straight line, the air inlet E6c is connected with the corresponding mounting grooves E6a, and the mounting grooves E6a are provided with balance pieces E7, which are slightly smaller than the mounting grooves E6a and can swing in the mounting grooves E6a. By providing two rows of mounting grooves E6a, the inner ends of the two rows of mounting grooves E6a are located on the same straight line, which has the advantage of compact structure.

[0026] In the above-mentioned automatic assembly line of syringes, the balancing sheet E7 comprises a sheet body E7a, symmetrically arranged protrusions E7b are arranged on both sides of the sheet body E7a, positioning grooves E6b for the protrusions E7b to be embedded are arranged on both sides of the edges of the mounting groove E6a, and a cover plate E9 is fixedly connected to the upper side of the mounting seat E6 and the cover plate E9 is located on the upper side of the balancing sheet E7. The protrusions E7b are embedded in the positioning grooves E6b, so that the balancing sheet E7 can swing around the protrusions E7b, which has the advantages of simple structure and good positioning effect.

[0027] In the above-mentioned automatic assembly line of syringes, the cover plate E9 is provided with an air inlet cavity and an air blowing hole E9a connected to the air inlet cavity, and the air blowing hole E9a faces one end of the balance sheet E7. Blowing air to one end of the balance sheet E7 through the air blowing hole E9a facilitates the reset of the balance sheet E7 so as to check the blockage of the next needle tube, which has the advantage of reliable operation.

[0028] In the above-mentioned automatic assembly line of syringes, the blowing assembly E3 includes a lower mounting seat E3a and a lifting cylinder E3b that drives the lower mounting seat E3a to reciprocate and rise. The lower mounting seat E3a is fixedly connected with a lower blowing rod E3c, and the lower blowing rod E3c is provided with an air inlet E3c1 and an air outlet E3c2. The air inlet E3c1 on the lower blowing rod E3c can correspond to the air inlet rod on the tooling strip one by one, and the lifting cylinder E3b can drive the lower blowing rod E3c to rise so that the air outlet E3c2 of the lower blowing rod E3c is connected to the air inlet rod on the tooling strip. The lifting cylinder E3b drives the lower blowing rod E3c to rise so that the air outlet E3c2 of the lower blowing rod E3c is connected to the corresponding air inlet rod on the tooling strip, so as to achieve the syringe needle, which has the advantages of simple structure and convenient blowing.

[0029] In the above-mentioned automatic assembly line of syringes, the positioning mechanism E2 includes a positioning block E2a and a positioning block E2b arranged in parallel, a passage for the tooling strip to pass horizontally is formed between the positioning block E2a and the positioning block E2b, and the inner sides of the upper ends of the positioning block E2a and the positioning block E2b have a protruding stop edge E2c, and the stop edge E2c can be used for the upper end surface of the tooling strip to abut. The inner side walls of the upper ends of the positioning block E2a and the positioning block E2b are provided with a stop edge E2c for the upper end surface of the tooling strip to abut, which has a good limiting effect on the tooling strip and improves the reliability of blockage detection.

[0030] In the above-mentioned automatic assembly line for syringes, the positioning mechanism E2 includes a translation seat E2d located on one side of the positioning block E2a and a translation cylinder E2e capable of driving the translation seat E2d to move horizontally and longitudinally. The translation seat E2d is provided with a clamping plate E2f arranged parallel to the tooling strip, and one side of the clamping plate E2f has a row of clamping grooves E2f1, and the needle seat of the syringe can be embedded in the clamping grooves E2f1. When positioning the syringe on the tooling strip, the translation seat E2d is driven by the translation cylinder E2e to move horizontally and longitudinally, so that the clamping grooves E2f1 of the clamping plate E2f are clamped on the needle seat of the syringe, so that the upper end surface of the protruding piece at the lower end of the needle seat of the syringe abuts against the lower end surface of the clamping plate E2f, so as to realize the clamping of the needle seat of the syringe, which has the advantages of good positioning effect and simple structure.

[0031] In the above-mentioned automatic assembly line of syringes, the translation seat E2d is provided with a second clamping plate E2g, the second clamping plate E2g is located on the upper side of the first clamping plate E2f, one side of the second clamping plate E2g is provided with a row of second clamping grooves E2g1, and one side of the syringe needle can be embedded in the second clamping groove E2g1. When positioning the syringe on the tooling bar, the translation seat E2d is driven by the translation cylinder to move horizontally and longitudinally, and at the same time, the second clamping groove E2g1 of the second clamping plate E2g is clamped on the syringe needle, which has a good positioning effect on the syringe.

[0032] In the above-mentioned automatic assembly line of syringes, the workbench is provided with a blocking plate E2h and a second translation cylinder E2j driving the blocking plate E2h to move horizontally and longitudinally. The blocking plate E2h is located on one side of the second clamping plate E2g and is arranged parallel to the second clamping plate E2g. The blocking plate E2h can be abutted against the other side of the syringe needle tube. The second translation cylinder E2j drives the blocking plate E2h to move horizontally and longitudinally so that one side of the needle tube abuts against the blocking plate, which has a good positioning effect on the needle tube.

[0033] In the above-mentioned automatic assembly line for syringes, a translation seat E2i capable of horizontal longitudinal reciprocating movement is provided on one side of the positioning block E2b, the blocking plate E2h is fixedly connected to the translation seat E2i, a horizontally arranged translation cylinder E2j is provided on the workbench, a roller E2k is axially fixedly connected to one side of the translation seat E2i, a push block E2m is fixedly connected to the piston rod of the translation cylinder E2j, and the push block E2m can push the roller E2k and make the translation seat E2i horizontally and longitudinally move. A horizontally and longitudinally arranged guide rail is provided on the positioning block E2b, a slider is fixedly connected to the translation seat E2i and the guide rail is embedded in the slide groove of the slider, and an inclined surface is provided on the push block E2m, and the inclined surface of the push block E2m pushes the roller E2k to make the translation seat E2i horizontally and longitudinally move.

[0034] In the above-mentioned automatic assembly line of syringes, an imaging device EF is provided between the blocking detection device E and the silicone oil application device F. The imaging device EF can take pictures of the syringes on the tooling strip. The imaging device EF includes a bracket EF1 provided on a workbench and a translation cylinder EF2 driving the bracket EF1 to move horizontally and laterally. The bracket EF1 is provided with a mounting frame EF3, and a camera EF4 is installed on the mounting frame EF3. The mounting frame EF3 is driven horizontally and laterally by the translation cylinder EF2 to take pictures of the syringes on the tooling strip, detect the orientation of the syringe needle and the surface roughness of the needle, and transmit the information to the controller. When the tooling strip is transferred to the waste rejection device G, the controller controls the waste rejection device G to work and reject the corresponding unqualified waste, thereby improving the qualified rate of the finished product.

[0035] In the above-mentioned automatic assembly line for syringes, the silicone oil application device F comprises a bracket F1 arranged on a workbench, a rotating frame F2 which is axially fixedly connected to the bracket F1 and can rotate, the rotating frame F2 has a plurality of fixed plates F3 which are evenly arranged with the axis of the rotating frame F2 as the center, the fixed plates F3 are each provided with a plurality of clamping mechanisms F4 for positioning the syringe, a silicone oil groove F5 and a lifting cylinder F15 which drives the silicone oil groove F5 to reciprocate and rise and fall are provided on the lower side of the rotating frame F2, the clamping mechanism F4 comprises a positioning seat F4a which is axially arranged on the outer side wall of the fixed plate F3, the positioning The seat F4a is provided with a transversely penetrating positioning groove F4b, and the positioning groove F4b is for the tooling strip equipped with the syringe to pass transversely. A pressure plate F4c is provided in parallel on the upper side of the positioning seat F4a, and the pressure plate F4c is longitudinally reciprocating relative to the positioning seat F4a and the pressure plate F4c can be pressed against the syringe. The fixed plate F3 is provided with a push rod F4d that can reciprocate axially. The workbench is provided with a driving mechanism F6 and the driving mechanism F6 can push the push rod F4d to axially translate, and the axial translation of the push rod F4d can drive the pressure plate F4c to longitudinally translate.

[0036] In the above-mentioned automatic assembly line of syringes, the driving mechanism F6 includes a cam mechanism disposed between the push rod F4d and the workbench, the cam mechanism can drive the push rod F4d to move axially, and the axial translation of the push rod F4d can drive the pressure plate F4c to move longitudinally. The driving mechanism F6 is a cam mechanism, which drives the push rod F4d to move axially and drives the pressure plate F4c to move, and has the advantages of simple structure and reliable operation.

[0037] In the above-mentioned automatic assembly line of syringes, the driving mechanism F6 is a cylinder F6c whose cylinder body is fixedly connected to the workbench, and the piston rod of the cylinder F6c is arranged in parallel with the push rod F4d and the piston rod of the cylinder F6c can push the push rod F4d to move axially. The cylinder F6c installed on the workbench drives the push block F7 to move, which has the advantages of reliable operation and high work efficiency.

[0038] In the above-mentioned automatic assembly line of syringes, a push block F7 having an inclined surface is fixedly connected to the push rod F4d, and the inclined surface of the push block F7 abuts against the abutting plate F4c.

[0039] In the above-mentioned automatic assembly line of syringes, a spring is provided between the pressing plate F4c and the positioning seat F4a. When the cam mechanism drives the push rod F4d to translate axially, the axial translation of the push rod F4d overcomes the elastic force of the spring to drive the pressing plate F4c to translate longitudinally outward. When the positioning seat F4a of the clamping mechanism F4 leaves the workbench, the spring drives the pressing plate F4c and pushes the push rod F4d to reset, so that the edge of the pressing plate F4c presses against the needle seat on the tooling strip, and the needle is positioned on the positioning seat F4a. The structure is simple, the reset effect is good, and the positioning effect on the needle is good. As another way, the spring can be provided between the positioning seat F4a and the push rod F4d.

[0040] In the above-mentioned automatic assembly line of syringes, the cam mechanism includes a cam F6a fixed on the workbench, and one end of the push rod F4d is provided with a roller F6b axially fixedly connected thereto and capable of rolling along the edge of the cam F6a. The roller F6b slides along the edge of the cam F6a and slides to the highest position of the edge of the cam F6a. At this time, the push rod F4d pushes the pressing plate F4c to move outward, so that the pressing plate F4c is separated from the needle. When the push rod F4d leaves the highest position of the edge of the cam F6a, the pressing plate F4c is reset so that the pressing groove F4c1 presses against the needle seat.

[0041] In the above-mentioned automatic assembly line for syringes, the waste rejection device G comprises a bracket G1, the bracket G1 is provided with a fork G2 and a cylinder G3 driving the fork G2 to move horizontally and longitudinally back and forth, the fork G2 is provided with a fork groove G2a, and the outer end of the fork G2 has an inclined surface that tilts downward from the inside to the outside. The corresponding fork G2 is driven longitudinally by the corresponding cylinder G3, so that the fork G2 is inserted into the unqualified syringe, the unqualified syringe rises along the inclined surface of the fork G2, and the unqualified syringe is removed, which has the advantages of high waste rejection efficiency and simple structure.

[0042] In the above-mentioned automatic assembly line for syringes, a secondary blowing device GH capable of blowing air to the syringes on the tooling strip is provided between the scrap rejection device G and the upper sleeve device H, the secondary blowing device GH comprises a positioning plate GH1 arranged on the workbench and a translation cylinder GH2 driving the positioning plate to move horizontally and longitudinally, a row of positioning grooves GH1a is provided on the outer side of the positioning plate and the translation cylinder GH2 can push the positioning plate GH1 to translate so that the positioning grooves GH1a are stuck on the syringes on the tooling strip, a blowing rod GH3 and a lifting cylinder GH4 driving the blowing rod to and fro are provided on the lower side of the workbench, an air inlet and an air outlet are provided on the blowing rod GH3, and the lifting cylinder GH4 can drive the blowing rod GH3 to rise so that the air outlet of the blowing rod GH3 is connected to the air inlet rod on the tooling strip.

[0043] In the above-mentioned automatic assembly line for syringes, the upper sheath device H includes a bracket H1 arranged on a workbench, a silo H2 for storing sheaths, a conveying guide rail H3, a rotating frame H4 and a guide mold H5. A row of guide grooves H3a that can be connected to the silo H2 and can allow the sheath to slide down are arranged in parallel on the upper side of the conveying guide rail H3. A scraper plate H6 is arranged in the silo H2. The guide mold H5 is horizontally provided with a row of vertically arranged guide holes H5a. A rotating frame H4 is arranged between the guide mold H5 and the end of the conveying guide rail H3. A row of hanging grooves H4a for hanging the sheath are arranged on the rotating frame H4 along its axial direction. The hanging grooves H4a can rotate and are respectively connected to the guide grooves H3a and the guide holes H5a. The rotating frame H4 can rotate the sheath at the guide groove H3a and convey it to the guide mold H5, and the sheath can fall vertically along the guide holes H5a to the tooling strip located at the bracket H1.

[0044] In the above-mentioned automatic assembly line of syringes, a cylinder H7 is provided on the support H1, a piston rod of the cylinder H7 is fixedly connected with a rack, a gear is fixedly connected to the rotating frame H4, and the rack is meshed with the gear.

[0045] In the above-mentioned automatic assembly line of syringes, a sheath pressing device HI is provided between the upper sheath device H and the unloading device I, and the sheath pressing device HI includes a sheath pressing bracket HI1, on which a sheath pressing plate HI2 and a sheath pressing cylinder HI3 for driving the sheath pressing plate HI2 to reciprocate and rise and fall are provided.

[0046] In the above-mentioned automatic assembly line for syringes, the unloading device I comprises a bracket I1 arranged on a workbench, the bracket I1 is provided with a horizontally arranged translation frame I2 and a driving mechanism for driving the translation frame I2 to reciprocate horizontally and longitudinally, characterized in that the translation frame I2 is provided with a fork I3 capable of reciprocating vertically lifting and lowering relative to the translation frame I2, the upper end surface of the fork I3 is arranged horizontally, and the outer edge of the fork I3 is provided with a row of parallel fork grooves I3a. A row of positioning rods is arranged on the tooling bar, and the syringe is inserted on the positioning rod. When unloading, the tooling bar equipped with the syringe is transported to the unloading device, and the translation frame I2 is driven by the driving mechanism to move horizontally and longitudinally, so that the fork groove I3a of the fork I3 is inserted into the positioning rod of the tooling bar, and the fork I3 rises to push the syringe fixed on the positioning rod upward from the positioning rod to remove the syringe from the positioning rod, which has the advantages of high unloading efficiency and not easy to damage the syringe.

[0047] In the above-mentioned automatic assembly line for syringes, the lower end surface of the fork I3 is provided with an inclined abutment surface I3b, and a plurality of rollers I4 are axially fixedly connected to the workbench and the rollers I4 abut against the abutment surface I3b. The driving mechanism drives the translation frame I2 to move horizontally so that the abutment surface I3b of the fork I3 abuts against the rollers I4. Since the abutment surface I3b is inclined, the translation frame I2 drives the fork I3 to move horizontally and longitudinally while the rollers I4 push the fork I3 up and down, so that the fork I3 pushes the syringe upward to remove the syringe from the positioning rod, which has the advantages of convenient unloading and not easy to damage the syringe.

[0048] In the above-mentioned automatic assembly line for syringes, the inner end of the fork I3 is fixedly connected with a slider I5, and the outer side wall of the translation frame I2 is fixedly connected with a vertically arranged guide rail I6, and the guide rail I6 is embedded in the slide groove of the slider I5. The slider I5 and the guide rail I6 are arranged between the fork I3 and the translation frame I2, so that the fork I3 has a good guiding effect when rising and falling relative to the translation frame I2, so that the fork I3 can be raised and lowered smoothly, with the advantages of good unloading effect and not easy to damage the syringe.

[0049] In the above-mentioned automatic assembly line of syringes, the driving mechanism is a translation cylinder I7 whose cylinder body is fixedly connected to the workbench, and the piston rod of the translation cylinder I7 is fixedly connected to the translation frame I2. The driving mechanism adopts the translation cylinder I7, which has the advantages of simple structure and high working efficiency.

[0050] In the above-mentioned automatic assembly line for syringes, a horizontally arranged material shifting rod I9 is ​​provided on the translation frame I2, and both ends of the material shifting rod I9 are fixedly connected with horizontally arranged guide rods I10, and two horizontally arranged guide sleeves I11 are fixedly connected to the translation frame I2 and the guide rods I10 pass through the guide sleeves I11.

[0051] In the above-mentioned automatic assembly line of syringe, the two ends of the material-dispensing rod 19 are provided with horizontally protruding material-dispensing heads 19a, and the material-dispensing heads 19a are wedge-shaped. The material-dispensing heads 19a are wedge-shaped, which are convenient for inserting between two syringes of the tooling strip, and are convenient for the advantage of accurate material dispensing.

[0052] In the above-mentioned automatic assembly line for syringes, the guide sleeve I11 is sleeved with a spring I12, and the two ends of the spring I12 respectively abut against the material-moving rod I9 and the translation frame I2. When unloading, when the fork I3 pushes the syringe, the material-moving rod I9 abuts against the outer wall of the syringe and compresses the spring I12. When the fork I3 lifts the syringe from the positioning rod, under the action of the elastic force of the spring I12, the material-moving rod I9 pushes the syringe horizontally outward to remove the syringe from the tooling bar, which has the advantages of simple structure and good unloading effect.

[0053] In the above-mentioned automatic assembly line of syringes, the workbench is fixedly connected with a limit rod I13 and the limit rod I13 is arranged parallel to one side of the fork I3 and the limit rod I13 is provided for the tooling strip to abut against. By providing the limit rod I13 for the tooling strip to abut against, when the translation frame I2 pushes the fork I3 to the tooling strip, the tooling strip can abut against the limit rod I13, which has a better limit effect and enables the unloading to proceed smoothly.

[0054] In the above-mentioned automatic assembly line for syringes, a plurality of blocking wheels I14 are axially fixedly connected to the workbench, the blocking wheel I14 is located on one side of the roller I4, the blocking wheel I14 is located on the lower side of the fork I3, and the lower end of the fork I3 can abut against the blocking wheel I14. By providing the above-mentioned blocking wheel I14, the fork I3 can be restricted from falling off from the translation frame I2, which has the advantage of reliable operation.

[0055] In the above-mentioned automatic assembly line for syringes, a feed opening is provided on one side of the workbench, and a material guide trough I15 is provided at the feed opening. The lower end of the material guide trough I15 is connected to the workbench, and the notch at the lower end of the material guide trough I15 has a blocking plate I16 and a lifting cylinder I8 that drives the blocking plate I16 up and down. The lifting cylinder I8 can drive the blocking plate I16 to rise and block the notch of the material guide trough I15. The notch of the material guide trough I15 is blocked by driving the blocking plate I16 by the lifting cylinder I8, so that the syringe can be blocked in the material guide trough I15, which has the advantage of being more convenient to use.

[0056] Compared with the prior art, the automatic assembly line of the syringe has the following advantages:

[0057] 1. The automatic assembly line of the syringe uses a conveying mechanism to make the tooling strip pass through the above-mentioned device in sequence to complete the assembly of the syringe, which has the advantages of high assembly efficiency and high qualified rate of assembled syringes;

[0058] 2. The lifting cylinder C3 drives the lifting plate C2 to descend and insert the needle tube into the corresponding syringe, and then the cylinder C8 drives the needle rubbing plate C7 to move, so that the needle rubbing plate C7 drives the needle tube to rotate around its axis, so that the glue is evenly coated between the needle tube and the needle seat, which has the advantage of better gluing effect;

[0059] 3. The translation cylinder I7 drives the translation frame I2 to move horizontally so that the abutting surface I3b of the fork I3 abuts against the roller I4. Since the abutting surface I3b is inclined, the translation frame I2 drives the fork I3 to move horizontally and longitudinally. At the same time, the roller I4 pushes the fork I3 to move up and down, so that the fork I3 pushes the syringe upward to remove the syringe from the positioning rod, which has the advantages of convenient unloading and not easy to damage the syringe.

[0060] 4. When the shift fork I3 pushes the syringe, the material pusher rod I9 rests against the outer wall of the syringe and compresses the spring I12. When the shift fork I3 lifts the syringe from the positioning rod, under the action of the elastic force of the spring I12, the material pusher rod I9 pushes the syringe horizontally outward to remove the syringe from the tooling bar, which has the advantages of simple structure and good material unloading effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0061] Figure 1 It is a top view schematic diagram of the automatic assembly line of the syringe.

[0062] Figure 2 It is a cross-sectional schematic diagram of the syringe and the tooling strip.

[0063] Figure 3 It is a three-dimensional schematic diagram of the upper needle seat device A of the automatic assembly line of the syringe.

[0064] Figure 4 It is a partial cross-sectional view of the upper needle seat device A of the automatic assembly line of the syringe.

[0065] Figure 5 This is a three-dimensional view of the needle pressing device AB of the automatic assembly line of the syringe.

[0066] Figure 6 It is a three-dimensional schematic diagram of the upper needle tube device B of the automatic assembly line of the syringe.

[0067] Figure 7 It is a cross-sectional schematic diagram of the upper needle tube device B of the automatic assembly line of the syringe.

[0068] Figure 8 It is a three-dimensional schematic diagram of the gluing device C of the automatic assembly line of the syringe.

[0069] Fig. 9 It is a three-dimensional schematic diagram of the blockage detection device E of the automatic assembly line of the syringe.

[0070] Fig.10 It is a schematic cross-sectional view of a blockage detection device E of the automatic assembly line of the syringe.

[0071] Fig.11 It is a partially exploded schematic diagram of the blockage detection device E of the automatic assembly line.

[0072] Fig.12 It is a three-dimensional schematic diagram of the imaging device EF of the automatic assembly line of the present syringe.

[0073] Fig.13 It is a working schematic diagram of the silicone oil applying device F of the automatic assembly line.

[0074] Fig.14It is a left side view of the upper silicone oil device F of the automatic assembly line of the present syringe.

[0075] Fig.15 It is a three-dimensional schematic diagram of the silicone oil application device F of the automatic assembly line.

[0076] Fig.16 It is a three-dimensional schematic diagram of the clamping mechanism F4 of the silicone oil applying device F of the automatic assembly line of the syringe.

[0077] Fig.17 It is a schematic diagram of the interior of the clamping mechanism F4 of the silicone oil applying device F of the automatic assembly line of the present syringe.

[0078] Fig.18 It is a three-dimensional schematic diagram of the waste rejection device G of the automatic assembly line.

[0079] Fig.19 It is a three-dimensional schematic diagram of the upper sheath device H of the automatic assembly line.

[0080] Fig. 20 It is a partial cross-sectional schematic diagram of the upper sheath device H of the automatic assembly line.

[0081] Fig.21 It is a three-dimensional schematic diagram of the compression sheath component HI of the automatic assembly line.

[0082] Fig. 22 It is a three-dimensional schematic diagram of the unloading device I of the automatic assembly line.

[0083] Fig.23 It is a cross-sectional schematic diagram of the unloading device I of the automatic assembly line.

[0084] 1. Workbench; 2. Syringe; 2a. Needle holder; 2b. Needle tube; 2c. Sheath; 3. Tooling strip; 3a. Positioning rod;

[0085] A, upper needle seat device A; A1, bracket A1; A2, material bin A2; A3, conveying guide rail A3; A3a, material guide trough A3a; A4, rotating frame A4; A4a, material hanging trough A4a; A5, guide die A5; A5a, guide hole A5a; A5b, guide die 1 A5b; A5c, guide die 2 A5c; A6, scraper A6; A7, cylinder A7; A8, translation cylinder 1 A8; A9, translation cylinder 2 A9;

[0086] AB, needle pressing seat device AB; AB1, needle pressing seat 2a bracket AB1; AB2, needle pressing seat 2a plate AB2; AB3, needle pressing seat 2a cylinder cylinder AB3;

[0087] B, upper needle tube device B; B1, bracket B1; B2, guide needle mold B2; B2a, guide needle hole; B3, scraper plate B3; B4, material placement groove B4; B5, ejector plate; B5a, single needle groove B5a;

[0088] C, gluing device C; C1, bracket C1; C2, lifting plate C2; ​​C3, lifting cylinder C3; C4, clamping plate 1 C4; C5, clamping plate 2 C5; C6, clamping cylinder C6; C7, needle rubbing plate 1 C7; C8, cylinder C8; C9, translation frame C9; C10, translation cylinder C10; C11, glue tank C11; C12, gluing wheel C12;

[0089] D. Drying device D;

[0090] DE, air cooling device DE; DE1, cooling plate DE1; DE2, fan DE2;

[0091] E, blocking detection device E; E1, bracket E1; E2, positioning mechanism E2; E2a, positioning block 1 E2a; E2b, positioning block 2 E2b; E2c, stopper E2c; E2d, translation seat E2d; E2e, translation cylinder E2e; E2f, clamping plate 1 E2f; E2f1, clamping groove 1 E2f1; E2g, clamping plate 2 E2g; E2g1, clamping groove 2 E2g1; E2h, blocking plate E2h; E2i, translation seat 2 E2i; E2j, translation cylinder 2 E2j; E2k, roller E2k; E2m, push block E2m; E3, blowing assembly E3; E3a, lower mounting seat E3a; E3b, lifting cylinder E3b; E3c, lower blowing rod E3c; E3c1, air inlet E3c1; E3c2, air outlet E3c2; E4, lifting plate E4; E5, lifting cylinder E5; E6, mounting seat E6; E6a, mounting groove E6a; E6b, positioning groove E6b; E6c, air inlet E6c; E7, balancing sheet E7; E7a, sheet body E7a; E7b, convex body E7b; E8, induction head E8; E9, cover plate E9; E9a, blowing hole E9a;

[0092] EF, imaging device EF; EF1, bracket EF1; EF2, translation cylinder EF2; EF3, mounting bracket EF3; EF4, camera EF4;

[0093] F, silicone oil device F; F1, bracket F1; F2, rotating frame F2; F3, fixed plate F3; F4, clamping mechanism F4; 4a, positioning seat F4a; 4b, positioning groove F4b; 4c, pressure plate F4c; 4c1, pressure groove F4c1; 4c2, strip through hole F4c2; 4d, push rod F4d; 4e, connecting block F4e; 5, silicone oil groove F5; 6, driving mechanism F6; 6a, cam F6a; 6b, roller F6b; 6c, cylinder F6c; 7, push block F7; 8, bearing F8; 9, servo motor F9; 10, guide rail F10; 11, slider F11; 12, bearing 2 F12; 13, positioning block F13; 14, linear bearing F14; 15, lifting cylinder F15.

[0094] G, waste rejection device G; G1, bracket G1; G2, shift fork G2; G2a, fork groove G2a; G3, cylinder G3;

[0095] GH, secondary blowing device GH; GH1, positioning plate GH1; GH1a, positioning groove GH1a; 4, translation cylinder GH2; 2, blowing rod GH3; 3, lifting cylinder GH4.

[0096] H, upper sheath device H; H1, bracket H1; H2, silo H2; H3, conveying guide rail H3; H3a, guide trough H3a; H4, rotating frame H4; H4H, hanging trough H4a; H5, guide die H5; H5H, guide hole H5a; H7, scraper H6; cylinder H7

[0097] HI, jacket pressing device HI; HI1, jacket pressing 2c bracket HI1; HI2, jacket pressing 2c plate HI2; HI3, jacket pressing 2c cylinder HI3;

[0098] I. Feeding device I; I1. Bracket I1; I2. Translation frame I2; I3. Shift fork I3; I3a. Fork groove I3a; I3b. Abutment surface I3b; I4. Roller I4; I5. Slider I5; I6. Guide rail I6; I7. Translation cylinder I7; I8. Lifting cylinder I8; ​​I9. Feeding rod I9; I9a. Feeding head I9a; I10. Guide rod I10; I11. Guide sleeve I11; I12. Spring I12; I13. Limiting rod I13; I14. Blocking wheel I14; I15. Feeding trough I15; I16. Sealing plate I16. DETAILED DESCRIPTION

[0099] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0100] like Figures 1 to 23, an automatic assembly line for syringes, comprising a workbench 1, on which a conveying mechanism for conveying a tooling strip 3 is provided, on which a needle seat device A, a needle seat pressing device AB, a needle tube device B, a gluing device C, a drying device D, a blocking detection device E, an imaging device EF, a silicone oil device F, a waste rejection device G, a secondary air blowing device GH, a sheath device H, a sheath pressing device HI and a material unloading device I are sequentially provided, and the conveying mechanism can convey the tooling strip 3 to the above-mentioned devices in sequence;

[0101] The upper needle seat device A can transport the needle seat 2a to the tooling strip 3 located at the upper needle seat device A; the upper needle seat device A includes a bracket A1 arranged on the workbench 1, a material bin A2 for storing the needle seat 2a, a conveying guide rail A3, a rotating frame A4 and a guide mold A5, a row of guide grooves A3a that can be connected to the material bin A2 and can allow the needle seat 2a to slide down are arranged in parallel on the upper side of the conveying guide rail A3, a scraper plate A6 is arranged in the material bin A2, and a row of guide holes A5a arranged vertically are arranged horizontally on the guide mold A5, and a gap between the guide mold A5 and the end of the conveying guide rail A3 is formed. A rotating frame A4 is provided in the middle, and a row of hanging grooves A4a for the needle seat 2a to hang are provided on the rotating frame A4 along its axial direction. The hanging grooves A4a can rotate and are respectively connected with the guide groove A3a and the guide hole A5a. The rotating frame A4 can rotate the needle seat 2a at the guide groove A3a and transport it to the guide mold A5, and the needle seat 2a can vertically fall along the guide hole A5a to the tooling strip 3 located at the bracket A1. The bracket A1 is provided with a cylinder A8, and the piston rod of the cylinder A8 is fixedly connected with a rack. The rotating frame A4 is fixedly connected with a gear and the rack is meshed with the gear. The guide mold A5 includes a guide mold 1 A5b and a guide mold 2 A5c. The workbench 1 is provided with a translation cylinder 1 A8 that drives the guide mold 1 A5b to move back and forth, and a translation cylinder 2 A9 that drives the guide mold 2 A5c to move back and forth.

[0102] The needle pressing seat device comprises a needle pressing seat 2a bracket AB1, on which a needle pressing seat 2a plate AB2 and a needle pressing seat 2a cylinder AB3 for driving the needle pressing seat 2a plate AB2 to move up and down are arranged.

[0103] The upper needle tube device B can load the needle tube 2b into the needle seat 2a installed on the tooling strip 3, and includes a bracket B1, a guide needle mold B2 and a scraper needle plate B3. The bracket B1 is provided with a material placement groove B4, and a row of ejector needle plates B5 that can be raised and lowered synchronously are penetrated in the material placement groove B4. The upper end surface of the ejector needle plate B5 is provided with a single needle groove B5a. The guide needle mold B2 is provided with a row of guide needle holes B2a for the needle tube 2b to fall vertically. The scraper needle plate B3 can move back and forth and scrape the needle tube 2b in the single needle groove B5a into the corresponding guide needle hole B2a.

[0104] The gluing device C can lift the needle tube 2b on the needle seat 2a and apply glue on the outer wall of the needle tube 2b, then insert the needle tube 2b into the needle seat 2a and drive the needle tube 2b to rotate around its axis to a set angle; the gluing device C includes a bracket C1, a lifting plate C2 and a lifting cylinder C3 that drives the lifting plate C2 to lift and lower back and forth, a clamping plate C4 and a clamping plate C5 are provided on the lifting plate C2, and a clamping cylinder C6 that drives the clamping plate C4 and the clamping plate C5 to move back and forth relative to each other, a needle rubbing plate C7 and a cylinder C8 that drives the needle rubbing plate C7 to move back and forth along its edge are provided in parallel on the lower side of the clamping plate C4, a translation frame C9 and a translation cylinder C10 that drives the translation frame C9 to move back and forth horizontally are provided on one side of the bracket C1, a glue groove C11 is provided on the translation frame C9, and a rotatable gluing wheel C12 is provided on the glue groove C11.

[0105] A second bracket C13 is provided on the translation frame C9, a glue tank C11 and a glue-applying wheel C12 are arranged on the second bracket C13, a motor capable of driving the glue-applying wheel C12 to rotate is provided on the second bracket C13, a second cylinder C14 capable of driving the second bracket C13 to move reciprocatingly longitudinally is provided on the translation frame C9, a cylinder body of the second cylinder C14 is fixedly connected to the translation frame C9, and a piston rod of the second cylinder C14 is fixedly connected to the second bracket C13.

[0106] An air cooling device DE is provided between the drying device D and the blocking detection device E. The air cooling device DE includes a horizontally arranged cooling plate DE1. The cooling plate DE1 is provided with a channel for the tooling strip 3 to pass through. The cooling plate DE1 is provided with a plurality of penetrating cooling holes. A fan DE2 is provided on the upper side of the cooling plate.

[0107] The blockage detection device E includes a bracket E1 arranged on a workbench 1, a positioning mechanism E2 for positioning the syringe 2 mounted on the tooling strip 3 is provided on the workbench 1, a blowing assembly E3 capable of blowing air to the syringe 2 on the tooling strip 3 is provided on the workbench 1, a lifting plate E4 and a lifting cylinder E5 for driving the lifting plate E4 to reciprocate and lift are provided on the upper side of the workbench 1, a mounting seat E6 is fixedly connected to the lifting plate E4, a balancing plate E7 capable of swinging is provided on the mounting seat E6, an air inlet E6c is vertically provided on the mounting seat E6 and the air inlet E6c corresponds to the balancing plate E7, the air inlet E6c is located on the lower side of one end of the balancing plate E7 and on the upper side of the corresponding syringe 2, a sensing head E8 is provided on the mounting seat E6 and the sensing head E8 can sense the other end of the balancing plate E7. Two rows of parallel mounting grooves E6a are provided on the mounting seat E6 of the blockage detection device E. The two rows of mounting grooves E6a are arranged in sequence at intervals. The inner ends of the two rows of mounting grooves E6a are on the same straight line. The air inlet holes E6c are connected with the corresponding mounting grooves E6a. Balance sheets E7 are provided in the mounting grooves E6a. The balance sheets E7 are slightly smaller than the mounting grooves E6a and can swing in the mounting grooves E6a.

[0108] The balancing piece E7 comprises a piece body E7a, symmetrically arranged protrusions E7b are arranged on both sides of the piece body E7a, positioning grooves E6b for the protrusions E7b to be embedded are arranged on both sides of the edges of the mounting groove E6a, a cover plate E9 is fixedly connected to the upper side of the mounting seat E6 and the cover plate E9 is located on the upper side of the balancing piece E7. The cover plate E9 is provided with an air inlet cavity and an air blowing hole E9a connected to the air inlet cavity, and the air blowing hole E9a faces one end of the balancing piece E7.

[0109] The blowing assembly E3 includes a lower mounting seat E3a and a lifting cylinder E3b that drives the lower mounting seat E3a to reciprocate and rise and fall. A lower blowing rod E3c is fixedly connected to the lower mounting seat E3a. The lower blowing rod E3c is provided with an air inlet E3c1 and an air outlet E3c2. The air inlet E3c1 on the lower blowing rod E3c can correspond one-to-one to the air inlet rod on the tooling strip 3. The lifting cylinder E3b can drive the lower blowing rod E3c to rise so that the air outlet E3c2 of the lower blowing rod E3c is connected to the air inlet rod on the tooling strip 3.

[0110] The positioning mechanism E2 includes a positioning block E2a and a positioning block E2b arranged in parallel, a passage for the tooling strip 3 to pass horizontally is formed between the positioning block E2a and the positioning block E2b, and a protruding stopper E2c is provided on the inner side of the upper end of the positioning block E2a and the positioning block E2b, and the stopper E2c can be used for the upper end surface of the tooling strip 3 to abut. The positioning mechanism E2 includes a translation seat E2d located on one side of the positioning block E2a and a translation cylinder E2e capable of driving the translation seat E2d to move horizontally and longitudinally, and a clamping plate E2f arranged parallel to the tooling strip 3 is provided on the translation seat E2d, and a row of clamping grooves E2f1 are provided on one side of the clamping plate E2f, and the needle seat 2a of the syringe 2 can be embedded in the clamping grooves E2f1. A second clamping plate E2g is provided on the translation seat E2d, and the second clamping plate E2g is located on the upper side of the first clamping plate E2f. A row of second clamping grooves E2g1 are provided on one side of the second clamping plate E2g, and one side of the needle tube 2b of the syringe 2 can be embedded in the second clamping groove E2g1.

[0111] The workbench 1 is provided with a blocking plate E2h and a second translation cylinder E2j that drives the blocking plate E2h to move horizontally and longitudinally. The blocking plate E2h is located on one side of the second clamping plate E2g and is arranged parallel to the second clamping plate E2g. The blocking plate E2h can be abutted against the other side of the needle tube 2b of the syringe 2. As another way, a second translation seat E2i that can reciprocate horizontally and longitudinally is arranged on one side of the positioning block E2b. The blocking plate E2h is fixedly connected to the second translation seat E2i. The workbench 1 is provided with a second translation cylinder E2j that is arranged horizontally and transversely. A roller E2k is axially fixedly connected to one side of the second translation seat E2i. The piston rod of the second translation cylinder E2j is fixedly connected to a push block E2m. The push block E2m can push the roller E2k and make the second translation seat E2i move horizontally and longitudinally.

[0112] An imaging device EF is provided between the blockage detection device E and the silicone oil application device F. The imaging device EF can take pictures of the syringe 2 on the tooling strip 3. The imaging device EF includes a bracket EF1 arranged on the workbench 1 and a translation cylinder EF2 that drives the bracket EF1 to move horizontally. A mounting frame EF3 is provided on the bracket EF1, and a camera EF4 is installed on the mounting frame EF3.

[0113] The silicone oiling device F can apply silicone oil to the outer wall of the needle tube 2b of the syringe 2 of the tooling strip 3, and includes a bracket F1 arranged on the workbench 1, and a rotating frame F2 that can rotate is axially fixedly connected to the bracket F1. The rotating frame F2 has a plurality of fixed plates F3 uniformly arranged around the axis of the rotating frame F2, and the fixed plates F3 are each provided with a plurality of clamping mechanisms F4 for positioning the syringe 2. A silicone oil groove F5 and a lifting cylinder F15 that drives the silicone oil groove F5 to reciprocate and rise are provided on the lower side of the rotating frame F2. The clamping mechanism F4 includes a fixed plate F3 axially arranged on the outer wall of the fixed plate F3. The positioning seat F4a is provided with a positioning groove F4b which runs horizontally through the positioning seat F4a, and the tooling strip 3 with the syringe 2 passes horizontally through the positioning groove F4b. A pressing plate F4c is provided in parallel on the upper side of the positioning seat F4a, and the pressing plate F4c moves back and forth longitudinally relative to the positioning seat F4a and can press against the syringe 2. A push rod F4d which can move back and forth axially is provided on the fixed plate F3. A driving mechanism F6 is provided on the workbench 1 and the driving mechanism F6 can push the push rod F4d to move axially, and the axial translation of the push rod F4d can drive the pressing plate F4c to move longitudinally. A blowing assembly which can blow air to the syringe needle 2b stained with silicone oil is provided on one side of the rotating frame F2, and the silicone oil on the syringe needle 2b is blown away by the blowing assembly.

[0114] The driving mechanism F6 includes a cam mechanism arranged between the push rod F4d and the workbench 1, the cam mechanism can drive the push rod F4d to translate axially, and the axial translation of the push rod F4d can drive the pressure plate F4c to translate longitudinally, the cam mechanism includes a cam F6a fixed on the workbench 1, one end of the push rod F4d is provided with a roller F6b axially fixedly connected, and the roller F6b can roll along the edge of the cam F6a. As another way, the driving mechanism F6 is a cylinder F6c whose cylinder body is fixedly connected to the workbench 1, the piston rod of the cylinder F6c is arranged parallel to the push rod F4d, and the piston rod of the cylinder F6c can push the push rod F4d to move axially. A push block F7 with an inclined surface is fixedly connected to the push rod F4d, and the inclined surface of the push block F7 abuts against the pressure plate F4c, and a spring is provided between the pressure plate F4c and the positioning seat F4a.

[0115] The scrap removal device G can remove the scrap on the tooling strip 3, which includes a bracket G1, a fork G2 and a cylinder G3 that drives the fork G2 to move reciprocatingly horizontally and longitudinally, a fork groove G2a is provided on the fork G2, and the outer end of the fork G2 has an inclined surface that tilts downward from the inside to the outside.

[0116] A secondary blowing device GH capable of blowing air to the syringe 2 on the tooling strip 3 is provided between the scrap rejection device G and the upper sleeve device H. The secondary blowing device GH comprises a positioning plate GH1 arranged on the workbench 1 and a translation cylinder GH2 for driving the positioning plate to move horizontally and longitudinally. A row of positioning grooves GH1a are provided on the outer side of the positioning plate, and the translation cylinder GH2 can push the positioning plate GH1 to translate so that the positioning grooves GH1a are stuck on the syringe 2 of the tooling strip 3. A blowing rod GH3 and a lifting cylinder GH4 for driving the blowing rod to and fro are provided on the lower side of the workbench 1. An air inlet and an air outlet are provided on the blowing rod GH3. The lifting cylinder GH4 can drive the blowing rod GH3 to rise so that the air outlet of the blowing rod GH3 is connected to the air inlet rod on the tooling strip 3.

[0117] The upper sheath device H can load the sheath 2c onto the needle seat 2a of the syringe 2 on the tooling strip 3, and includes a bracket H1 arranged on the workbench 1, a material bin H2 for storing the sheath 2c, a conveying guide rail H3, a rotating frame H4 and a guide mold H5. A row of guide grooves H3a that can be connected to the material bin H2 and can allow the sheath 2c to slide down are arranged in parallel on the upper side of the conveying guide rail H3. A scraper plate H6 is arranged in the material bin H2. The guide mold H5 is horizontally provided with a row of vertically arranged guide grooves H3a. Hole H5a, a rotating frame H4 is provided between the guide die H5 and the end of the conveying guide rail H3, and a row of hanging grooves H4a for hanging the sleeve 2c are provided on the rotating frame H4 along its axial direction, and the hanging grooves H4a can rotate and communicate with the guide groove H3a and the guide hole H5a respectively, and the rotating frame H4 can rotate and convey the sleeve 2c at the guide groove H3a to the guide die H5, and the sleeve 2c can fall vertically along the guide hole H5a to the tooling strip 3 located at the bracket H1. The bracket H1 is provided with a cylinder H7, and the piston rod of the cylinder H7 is fixedly connected with a rack, and a gear is fixedly connected to the rotating frame H4, and the rack is meshed with the gear.

[0118] A jacket pressing device HI is provided between the upper jacket device H and the unloading device I. The jacket pressing device HI includes a jacket pressing 2c bracket HI1. The jacket pressing 2c bracket HI1 is provided with a jacket pressing 2c plate HI2 and a jacket pressing 2c cylinder HI3 which drives the jacket pressing 2c plate HI2 to reciprocate and rise and fall. The jacket pressing device HI has the advantages of better jacket pressing effect and higher working efficiency.

[0119] The unloading device I can unload and output the syringe 2 on the tooling strip 3, and includes a bracket I1 arranged on the workbench 1, on which a horizontally arranged translation frame I2 and a driving mechanism for driving the translation frame I2 to reciprocate horizontally and longitudinally translate are arranged. The driving mechanism is a translation cylinder I7 whose cylinder body is fixedly connected to the workbench 1, and the piston rod of the translation cylinder I7 is fixedly connected to the translation frame I2. The translation frame I2 is provided with a fork I3 that can reciprocate vertically and lift relative to the translation frame I2. The upper end face of the fork I3 is horizontally arranged, and the outer edge of the fork I3 is provided with a row of parallel fork grooves I3a. The lower end face of the fork I3 is provided with an inclined abutment surface I3b, and a plurality of rollers I4 are axially fixedly connected to the workbench 1 and the rollers I4 abut against the abutment surface I3b. The inner end of the shift fork 13 is fixedly connected with a slider 15 , and the outer side wall of the translation frame 12 is fixedly connected with a vertically arranged guide rail 16 , and the guide rail 16 is embedded in the slide groove of the slider 15 .

[0120] A horizontally arranged material shifting rod I9 is ​​provided on the translation frame I2, and both ends of the material shifting rod I9 are fixedly connected with horizontally arranged guide rods I10, and two horizontally arranged guide sleeves I11 are fixedly connected to the translation frame I2, and the guide rods I10 pass through the guide sleeves I11. A spring I12 is sleeved on the guide sleeves I11, and both ends of the spring I12 respectively abut against the material shifting rod I9 and the translation frame I2. A limiting rod I13 is fixedly connected to the workbench 1, and the limiting rod I13 is parallel to one side of the fork I3, and the limiting rod I13 is abutted by the tooling strip 3. A plurality of blocking wheels I14 are axially fixedly connected to the workbench 1, and the blocking wheel I14 is located on one side of the roller I4, and the blocking wheel I14 is located on the lower side of the fork I3, and the lower end of the fork I3 can abut against the blocking wheel I14. A material discharge port is provided on one side of the workbench 1, and a material guide trough I15 is provided at the material discharge port. The lower end of the material guide trough I15 is connected to the workbench 1. The notch at the lower end of the material guide trough I15 has a sealing plate I16 and a lifting cylinder I8 for driving the sealing plate I16 to rise and fall. The lifting cylinder I8 can drive the sealing plate I16 to rise and seal the notch of the material guide trough I15.

[0121] The syringe 2 includes a needle seat 2a, a needle tube 2b and a sheath 2c. The tooling strip 3 is in the shape of a long strip. A row of positioning rods 3a are provided on the tooling strip 3 for passing gas. The direction of the axial horizontal movement of the tooling strip 3 is defined as the horizontal transverse direction, and the horizontal direction perpendicular to the axial horizontal movement of the tooling strip 3 is defined as the horizontal longitudinal direction. The conveying mechanism can drive the tooling strip 3 to move horizontally and longitudinally, and the conveying mechanism adopts a cylinder or a sprocket chain transmission.

[0122] Its work includes the following steps:

[0123] 1. Upper needle seat device

[0124] The conveying mechanism conveys the tooling strip 3 to the lower side of the guide die A5, and the guide die A5b is driven to move horizontally by the translation cylinder A8, and the guide die A5c is driven to move horizontally by the translation cylinder A9, so as to close the guide die A5 and position the tooling strip 3. The needle seat 2a in the material bin A2 slides along the guide groove A3a of the conveying guide rail A3 into the hanging groove A4a of the rotating frame A4. The cylinder A8 drives the rotating frame A4 to rotate through the transmission of the gear rack to turn the needle seat 2a on the hanging groove A4a into the guide hole A5a and slide it onto the positioning rod 3a of the tooling strip 3.

[0125] 2. Needle press seat 2a

[0126] The tooling strip 3 is transported to the needle pressing seat device AB by the conveying mechanism, and the needle pressing seat 2a cylinder AB3 drives the needle pressing seat 2a plate AB2 to rise and fall, and the needle seat 2a is pressed onto the positioning rod 3a of the tooling strip 3;

[0127] 3. Upper needle tube 2b

[0128] The tooling strip 3 is conveyed to the upper needle tube device B by the conveying mechanism, and the needle tube 2b in the material placing groove B4 is raised to the upper side of the material placing groove B4 along with the single needle groove B5a by the rise of the ejector plate B5, and the needle tube 2b on the single needle groove B5a is scraped to the needle guide hole B2a by the movement of the scraper plate B3, and the needle tube 2b enters the needle seat 2a along the needle guide hole B2a.

[0129] 4. Apply glue to needle tube 2b

[0130] The tooling strip 3 is transported to the gluing device C through the conveying mechanism, and the lifting plate C2 is driven to descend to the needle tube 2b through the lifting cylinder C3. The clamping cylinder C6 works to make the clamping plate C5 and the needle rubbing plate C7 clamp the needle tube 2b. The lifting cylinder C3 drives the lifting plate C2 to rise, so that the needle tube 2b is separated from the corresponding needle seat 2a. The cylinder C14 drives the bracket C13 to move longitudinally so that the glue wheel C12 can move on the translation frame C9 so that it can touch the needle tube 2b. The translation frame C9 is driven to move horizontally through the translation cylinder C10, and the glue wheel C12 rotates at the same time to apply glue to a row of needle tubes 2b. Then, the lifting cylinder C3 drives the lifting plate C2 to descend and insert the needle tube 2b into the corresponding syringe 2. Then, the cylinder C8 drives the needle rubbing plate C7 to move, so that the needle rubbing plate C7 drives the needle tube 2b to rotate around its axis, so that glue is evenly applied between the needle tube 2b and the needle seat 2a.

[0131] 5. Drying

[0132] The tooling strip 3 is conveyed to the drying device D by the conveying mechanism. The drying device D includes a drying box and a conveyor belt arranged in the drying box. The conveyor belt conveys the tooling strip 3 in the drying box to dry the glue of the syringe 2 on the tooling strip 3.

[0133] 6. Air cooling

[0134] The tooling strip 3 is transported to the air cooling device DE, and the injector 2 of the tooling strip 3 located on the cooling plate DE1 is cooled by the fan DE2.

[0135] 7. Check for blockage

[0136] The conveying mechanism conveys the tooling strip 3 with the syringe 2 positioned thereon to the blocking detection device E, and drives the translation seat E2d to move horizontally and longitudinally through the translation cylinder E2e, so that the card slot E2f1 of the card plate E2f is carded on the needle seat 2a of the syringe 2, so that the upper end surface of the protruding piece at the lower end of the needle seat 2a of the syringe 2 abuts against the lower end surface of the card plate E2f, and drives the blocking plate E2h to move horizontally and longitudinally through the translation cylinder E2j so that one side of the needle tube 2b abuts against the baffle, and at the same time, the card slot E2g1 of the card plate E2g is carded on the needle tube 2a of the syringe 2 b, position the syringe 2 on the tooling strip 3, drive the lifting cylinder E5 and the lifting plate E4 to descend, so that the upper end of the needle tube 2b of the syringe 2 approaches or extends into the air inlet E6c, and drive the lower blowing rod E3c to rise through the lifting cylinder E3b so that the air outlet E3c2 of the lower blowing rod E3c is connected with the corresponding positioning rod 3a on the tooling strip 3, blow air to the syringe 2 through the lower blowing rod E3c, and sense whether the other end of the corresponding balance sheet E7 swings through the sensor head E8 to detect whether the needle tube 2b of the corresponding syringe 2 is blocked. The sensor head E8 is connected to the controller, and the sensor head E8 transmits the sensed signal to the controller.

[0137] 8. Image detection

[0138] The conveying mechanism conveys the tooling strip 3 to the imaging device EF, drives the mounting frame EF3 to move horizontally through the translation cylinder EF2, photographs the syringe 2 on the tooling strip 3, detects the orientation of the syringe 2 needle tube 2b and the surface roughness of the needle tube 2b, and transmits the information to the controller. When the tooling strip 3 is transferred to the waste rejection device G, the controller controls the waste rejection device G to operate, rejects the corresponding unqualified waste, and improves the qualified rate of the finished product.

[0139] 9. Apply silicone oil

[0140] The conveying mechanism conveys the tooling strip 3 to the silicone oil device F, and the roller F6b slides along the edge of the cam F6a and slides to the highest position of the edge of the cam F6a. At this time, the push rod F4d pushes the pressure plate F4c to move outward, so that the pressure plate F4c on the positioning groove F4b is in an open state, and then the conveying mechanism conveys the tooling strip 3 to the positioning groove F4b of the positioning seat F4a, and then the servo motor F9 rotates. When the positioning seat F4a of the clamping mechanism F4 leaves the workbench 1, that is, the roller F6b is separated from the highest point of the cam F6a, and at the same time, the spring resets the push rod F4d and the pressure plate F4c. The edge of the pressure plate F4c presses on the needle seat on the tooling strip 3 to position the needle on the positioning seat F4a. The servo motor F9 drives the rotating frame F2 to continue to rotate, so that the end of the needle tube 2b is facing downward, and when the needle tube 2b is immersed in the silicone The servo motor F9 then drives the rotating frame F2 to continue rotating an angle, so that the blowing assembly at the upper silicone oil device F blows the syringe 2 dipped in silicone oil, and then the rotating frame F2 rotates to make the positioning seat F4a of the clamping mechanism F4 located on the workbench 1, the roller F6b slides along the edge of the cam F6a and slides to the highest position of the edge of the cam F6a and drives the push rod F4d to translate axially, and the axial translation of the push rod F4d drives the pressure plate F4c to translate longitudinally outward, so that the tooling strip 3 is in a loosened state, and the tooling strip 3 is output through the conveying mechanism. There is no need to set a motor, cylinder F6c or oil cylinder on the rotating frame F2 to drive the axial translation of the push rod F4d, so there is no need to set wires on the rotating frame F2, so that the operation of the needle tube 2b oil immersion device is safer and more reliable, and at the same time has a longer service life.

[0141] 10. Waste removal

[0142] The conveying mechanism conveys the tooling strip 3 to the waste rejection device G. The controller receives the signal from the blockage detection device E and the signal from the imaging device EF, and controls the corresponding cylinder G3 to drive the corresponding fork G2 to move longitudinally, so that the fork G2 is inserted into the unqualified syringe 2. The unqualified syringe 2 rises along the inclined surface of the fork G2, and the unqualified syringe 2 is removed. It has the advantages of high waste rejection efficiency and simple structure.

[0143] 11. Secondary blowing

[0144] The conveying mechanism conveys the tooling strip 3 to the secondary blowing device GH. The translation cylinder GH2 can push the positioning plate GH1 to translate so that the positioning groove GH1a is stuck on the syringe 2 of the tooling strip 3. The lifting cylinder GH4 can drive the blowing rod GH3 to rise so that the air outlet of the blowing rod GH3 is connected with the air inlet rod on the tooling strip 3. The syringe 2 is blown for the second time through the blowing rod GH3, which effectively avoids the blockage of the needle tube 2b.

[0145] 12. Upper sheath 2c

[0146] The conveying mechanism conveys the tooling strip 3 to the upper sheath device H, and the needle seat 2a in the material bin H2 slides along the guide groove H3a of the conveying guide rail H3 into the hanging groove H4a of the rotating frame H4. The cylinder H7 drives the rotating frame H4 to rotate through the transmission of the gear rack to flip the sheath 2c on the hanging groove H4a into the guide hole H5a and slide it onto the syringe 2 of the tooling strip 3, and is sleeved on the outer side of the needle tube 2b.

[0147] 13. Pressed sheath 2c

[0148] The conveying mechanism conveys the tooling strip 3 to the sheath pressing device HI, and the sheath pressing cylinder HI3 drives the sheath pressing plate HI2 to descend, so that the sheath pressing plate HI2 presses the sheath 2c onto the needle seat 2a;

[0149] 14 Cutting

[0150] The conveying mechanism conveys the tooling strip 3 to the pressing sleeve device HI, and the translation cylinder I7 drives the translation frame I2 to move horizontally so that the fork groove I3a of the fork I3 is inserted into the positioning rod 3a of the tooling strip 3, and the tooling strip 3 is abutted against the limit rod I13. Since the abutting surface I3b is inclined, the translation frame I2 drives the fork I3 to move horizontally and longitudinally, and the roller I4 pushes the fork I3 to rise and fall, so that the fork I3 pushes the syringe 2 to move upward, and the material shifting rod I9 abuts against the outer wall of the syringe 2 and compresses the spring I12. When the fork I3 lifts the syringe 2 from the positioning rod 3a, under the action of the elastic force of the spring I12, the material shifting rod I9 pushes the syringe 2 to move horizontally outward to remove the syringe 2 from the tooling strip 3, and the sealing plate I16 is driven to rise and fall by the lifting cylinder I17 to seal or open the notch of the guide groove I15.

[0151] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. An automatic assembly line for syringes, comprising a workbench, wherein a conveying mechanism for conveying tooling strips is provided on the workbench, characterized in that: The workbench is provided with an upper needle seat device A, an upper needle tube device B, a glue device C, a drying device D, a blockage detection device E, a silicone oil device F, a waste rejection device G, an upper sheath device H and a material unloading device I in sequence, and the conveying mechanism can convey the tooling strips to the above-mentioned devices in sequence; The upper needle seat device A is capable of conveying the needle seat to the tooling strip located at the upper needle seat device A; The needle tube loading device B can load the needle tube into the needle seat mounted on the tooling strip; The gluing device C can lift the needle tube on the needle seat and apply glue on the outer wall of the needle tube, then insert the needle tube into the needle seat and drive the needle tube to rotate around its axis at a set angle; The blocking detection device E comprises a bracket E1 arranged on a workbench, a positioning mechanism E2 for positioning a syringe mounted on a tooling strip is provided on the workbench, a blowing assembly E3 capable of blowing air to the syringe on the tooling strip is provided on the workbench, a lifting plate E4 and a lifting cylinder E5 for driving the lifting plate E4 to lift and lower back and forth are provided on the upper side of the workbench, a mounting seat E6 is fixedly connected to the lifting plate E4, a balancing piece E7 capable of swinging is provided on the mounting seat E6, an air inlet E6c is vertically provided on the mounting seat E6 and the air inlet E6c corresponds to the balancing piece E7, the air inlet E6c is located on the lower side of one end of the balancing piece E7 and on the upper side of the corresponding syringe, a sensing head E8 is provided on the mounting seat E6 and the sensing head E8 can sense the other end of the balancing piece E7; The silicone oil applying device F can apply silicone oil to the outer wall of the needle tube of the syringe of the tooling strip; The waste removal device G can remove the waste on the tooling strip; The upper sheath device H can insert the sheath onto the syringe needle seat on the tooling strip; The unloading device I can unload and output the syringe on the tooling bar; The unloading device I comprises a bracket I1 arranged on a workbench, a horizontally arranged translation frame I2 and a driving mechanism for driving the translation frame I2 to reciprocate horizontally and longitudinally, the driving mechanism is a translation cylinder I7 whose cylinder body is fixedly connected to the workbench, the piston rod of the translation cylinder I7 is fixedly connected to the translation frame I2, the translation frame I2 is provided with a fork I3 which can reciprocate vertically and lift relative to the translation frame I2, the upper end face of the fork I3 is horizontally arranged, the outer edge of the fork I3 is provided with a row of parallel fork grooves I3a, the lower end face of the fork I3 is provided with an inclined abutment surface I3b, a plurality of rollers I4 are axially fixedly connected to the workbench and the rollers I4 abut against the abutment surface I3b, the translation frame I2 is provided with a horizontally arranged material shifting rod I9, and the outer sides of the two ends of the material shifting rod I9 have water The flat protruding material tapping head I9a is wedge-shaped, and both ends of the material tapping rod I9 are also fixedly connected with horizontally arranged guide rods I10. Two horizontally arranged guide sleeves I11 are fixedly connected to the translation frame I2, and the guide rod I10 passes through the guide sleeves I11. A spring I12 is sleeved on the guide sleeve I11, and the two ends of the spring I12 respectively abut against the material tapping rod I9 and the translation frame I2. A limiting rod I13 is fixedly connected to the workbench, and the limiting rod I13 is parallel to one side of the fork I3, and the limiting rod I13 is abutted by the tooling strip. A plurality of blocking wheels I14 are axially fixedly connected to the workbench, and the blocking wheel I14 is located on one side of the roller I4, and the blocking wheel I14 is located on the lower side of the fork I3, and the lower end of the fork I3 can abut against the blocking wheel I14.

2. The automatic assembly line for syringes according to claim 1, characterized in that: The upper needle seat device A comprises a bracket A1 arranged on a workbench, a material bin A2 for storing the needle seat, a conveying guide rail A3, a rotating frame A4 and a guide mold A5. A row of guide grooves A3a which can be connected with the material bin A2 and can allow the needle seat to slide down are arranged in parallel on the upper side of the conveying guide rail A3. A scraper plate A6 is arranged in the material bin A2. A row of guide holes A5a which are arranged vertically are arranged horizontally on the guide mold A5. A rotating frame A4 is arranged between the guide mold A5 and the end of the conveying guide rail A3. The upper edge of the rotating frame A4 is provided with a plurality of guide holes A5a arranged vertically. A row of hanging grooves A4a for hanging needle seats are axially provided, and the hanging grooves A4a can rotate and are respectively connected with the guide grooves A3a and the guide holes A5a. The rotating frame A4 can rotate the needle seat at the guide grooves A3a and transport it to the guide mold A5, and the needle seat can vertically fall along the guide holes A5a to the tooling strip located at the bracket A1. The bracket A1 is provided with a cylinder A8, and the piston rod of the cylinder A8 is fixedly connected with a rack. The rotating frame A4 is fixedly connected with a gear and the rack is meshed with the gear.

3. The automatic assembly line for syringes according to claim 1, characterized in that: The upper needle tube device B comprises a bracket B1, a needle guide mold B2 and a needle scraper plate B3. The bracket B1 is provided with a material placement groove B4. A row of ejector plates (B5) capable of synchronous lifting and lowering are penetrated in the material placement groove B4. The upper end surface of the ejector plate (B5) is provided with a single needle groove B5a. The needle guide mold B2 is provided with a row of guide needle holes (B2a) for the needle tube to fall vertically. The needle scraper plate B3 can move back and forth and scrape the needle tube in the single needle groove B5a into the corresponding guide needle hole (B2a).

4. The automatic assembly line for syringes according to claim 1, characterized in that: The gluing device C comprises a bracket C1, on which a lifting plate C2 and a lifting cylinder C3 for driving the lifting plate C2 to lift and lower back and forth are provided, on which a clamping plate C4 and a clamping plate C5 are provided, and a clamping cylinder C6 for driving the clamping plate C4 and the clamping plate C5 to move back and forth relative to each other is provided, a needle plate C7 and a cylinder C8 for driving the needle plate C7 to move back and forth along its edge are provided in parallel on the lower side of the clamping plate C4, and a translation frame C9 and a translation cylinder C10 for driving the translation frame C9 to move back and forth horizontally are provided on one side of the bracket C1, The translation frame C9 is provided with a glue groove C11 and the glue groove C11 is provided with a rotatable glue-applying wheel C12, the translation frame C9 is provided with a bracket C13, the glue groove C11 and the glue-applying wheel C12 are arranged on the bracket C13, the bracket C13 is provided with a motor capable of driving the glue-applying wheel C12 to rotate, the translation frame C9 is provided with a cylinder C14 for driving the bracket C13 to move reciprocatingly longitudinally, the cylinder body of the cylinder C14 is fixedly connected to the translation frame C9, and the piston rod of the cylinder C14 is fixedly connected to the bracket C13.

5. The automatic assembly line for syringes according to claim 1, 2, 3 or 4, characterized in that: A needle pressing seat device AB is provided between the upper needle seat device A and the upper needle tube device B, and the needle pressing seat device includes a needle pressing seat bracket AB1, and a needle pressing seat plate AB2 and a needle pressing seat cylinder AB3 that drives the needle pressing seat plate AB2 to reciprocate and rise and fall are provided on the needle pressing seat bracket AB1. An air cooling device DE is provided between the drying device D and the blockage detection device E, and the air cooling device DE includes a horizontally arranged cooling plate DE1, and a channel for a tooling strip to pass through is provided on the cooling plate DE1, and a plurality of penetrating cooling holes are provided on the cooling plate DE1, and a fan DE2 is provided on the upper side of the cooling plate.

6. The automatic assembly line for syringes according to claim 1, characterized in that: The mounting seat E6 of the blockage detection device E is provided with two rows of parallel mounting grooves E6a, the two rows of mounting grooves E6a are arranged in sequence at intervals, the inner ends of the two rows of mounting grooves E6a are on the same straight line, the air inlet holes E6c are connected with the corresponding mounting grooves E6a, and the mounting grooves E6a are each provided with a balancing piece E7, which is slightly smaller than the mounting groove E6a and can swing in the mounting groove E6a.

7. The automatic assembly line for syringes according to claim 6, characterized in that: The balancing sheet E7 includes a sheet body E7a, and symmetrically arranged protrusions E7b are provided on both sides of the sheet body E7a. Positioning grooves E6b for the protrusions E7b to be embedded are provided on the edges of both sides of the mounting groove E6a. A cover plate E9 is fixedly connected to the upper side of the mounting seat E6 and the cover plate E9 is located on the upper side of the balancing sheet E7. An air inlet cavity and a blowing hole E9a connected to the air inlet cavity are provided on the cover plate E9, and the blowing hole E9a faces one end of the balancing sheet E7. The blowing assembly E3 includes a lower mounting seat E3a and a lifting cylinder E3b for driving the lower mounting seat E3a to reciprocate and rise and fall. A lower blowing rod E3c is fixedly connected to the lower mounting seat E3a, and the lower blowing rod E3c is provided with an air inlet E3c1 and an air outlet E3c2, and the lifting cylinder E3b can drive the lower blowing rod E3c to rise.

8. The automatic assembly line for syringes according to claim 1, 6 or 7, characterized in that: The positioning mechanism E2 includes a positioning block E2a and a positioning block E2b arranged in parallel, wherein a channel is formed between the positioning block E2a and the positioning block E2b for the tooling strip to pass horizontally, and the inner sides of the upper ends of the positioning block E2a and the positioning block E2b have a protruding stop edge E2c, and the stop edge E2c can be used for the upper end surface of the tooling strip to abut against, and the positioning mechanism E2 also includes a translation seat E2d located on one side of the positioning block E2a and a translation seat E2d capable of driving the translation seat E2d to move horizontally and longitudinally. A translation cylinder E2e, a clamping plate E2f arranged parallel to the tooling strip is provided on the translation seat E2d, a row of clamping grooves E2f1 are provided on one side of the clamping plate E2f, and the needle seat of the syringe can be embedded in the clamping groove E2f1, a clamping plate E2g is provided on the translation seat E2d, the clamping plate E2g is located on the upper side of the clamping plate E2f, a row of clamping grooves E2g1 are provided on one side of the clamping plate E2g, and one side of the needle tube of the syringe can be embedded in the clamping groove E2g1.

9. The automatic assembly line for syringes according to claim 8, characterized in that: The workbench is provided with a blocking plate E2h and a translation cylinder E2j that drives the blocking plate E2h to move horizontally and longitudinally. The blocking plate E2h is located on one side of the clamping plate E2g and is arranged parallel to the clamping plate E2g. The blocking plate E2h can be used for the other side of the needle tube of the syringe to abut against.

10. The automatic assembly line for syringes according to claim 1, characterized in that: An imaging device EF is provided between the blockage detection device E and the silicone oil application device F. The imaging device EF can take pictures of the syringe on the tooling bar. The imaging device EF includes a bracket EF1 arranged on a workbench and a translation cylinder EF2 that drives the bracket EF1 to move horizontally. A mounting frame EF3 is provided on the bracket EF1, and a camera EF4 is installed on the mounting frame EF3.

11. The automatic assembly line for syringes according to claim 1, characterized in that: The silicone oil application device F comprises a bracket F1 arranged on a workbench, a rotating frame F2 which is axially fixedly connected to the bracket F1 and can rotate, the rotating frame F2 has a plurality of fixed plates F3 which are evenly arranged with the axis of the rotating frame F2 as the center, the fixed plates F3 are each provided with a plurality of clamping mechanisms F4 for positioning the syringe, a silicone oil groove F5 and a lifting cylinder F15 which drives the silicone oil groove F5 to reciprocate and lift are provided on the lower side of the rotating frame F2, the clamping mechanism F4 comprises a positioning seat F4a which is axially arranged on the outer side wall of the fixing plate F3, the positioning seat F4a is provided with a positioning groove F4b which penetrates horizontally, the positioning groove F4b is for the tooling strip equipped with the syringe to pass horizontally, and the A pressure plate F4c is provided parallel to the upper side of the positioning seat F4a, and the pressure plate F4c is longitudinally reciprocatingly translated relative to the positioning seat F4a and can be pressed against the syringe. A push rod F4d capable of reciprocating axial translation is provided on the fixed plate F3, a driving mechanism F6 is provided on the workbench and the driving mechanism F6 can push the push rod F4d for axial translation, and the axial translation of the push rod F4d can drive the pressure plate F4c to longitudinally translate, a push block F7 with an inclined surface is fixedly connected to the push rod F4d, and the inclined surface of the push block F7 rests on the pressure plate F4c, and a spring is provided between the pressure plate F4c and the positioning seat F4a.

12. The automatic assembly line for syringes according to claim 11, characterized in that: The driving mechanism F6 includes a cam mechanism arranged between the push rod F4d and the workbench, and the cam mechanism can drive the push rod F4d to axially translate. The cam mechanism includes a cam F6a fixed on the workbench, and one end of the push rod F4d is provided with an axially fixed roller F6b, and the roller F6b can roll along the edge of the cam F6a.

13. The automatic assembly line for syringes according to claim 1, characterized in that: The scrap rejection device G comprises a bracket G1, on which a shift fork G2 and a cylinder G3 for driving the shift fork G2 to move reciprocatingly horizontally and longitudinally are arranged, the shift fork G2 is provided with a fork groove G2a, and the outer end of the shift fork G2 has an inclined surface that tilts downward from the inside to the outside.

14. The automatic assembly line for syringes according to claim 1, characterized in that: A secondary blowing device GH capable of blowing air to the syringe on the tooling strip is provided between the waste rejection device G and the upper sheath device H. The secondary blowing device GH comprises a positioning plate GH1 arranged on the workbench and a translation cylinder GH2 driving the positioning plate GH1 to move horizontally and longitudinally. A row of positioning grooves GH1a are provided on the outer side of the positioning plate, and the translation cylinder GH2 can push the positioning plate GH1 to translate so that the positioning grooves GH1a are stuck on the syringe on the tooling strip. A blowing rod GH3 and a cylinder driving the blowing rod GH3 are provided on the lower side of the workbench. The lifting cylinder GH4 is used for reciprocating lifting of the rod, and the blowing rod GH3 is provided with an air inlet and an air outlet. The lifting cylinder GH4 can drive the blowing rod GH3 to rise so that the air outlet of the blowing rod GH3 is connected with the air inlet rod on the tooling strip. A jacket pressing device HI is provided between the upper jacket device H and the unloading device I. The jacket pressing device HI includes a jacket pressing bracket HI1, and the jacket pressing bracket HI1 is provided with a jacket pressing plate HI2 and a jacket pressing cylinder HI3 which drives the jacket pressing plate HI2 to reciprocately lift and lower.

15. The automatic assembly line for syringes according to claim 1, characterized in that: The upper sheath device H comprises a bracket H1 arranged on a workbench, a silo H2 for storing sheaths, a conveying guide rail H3, a rotating frame H4 and a guide die H5. A row of guide grooves H3a which can be connected with the silo H2 and can allow the sheaths to slide down are arranged in parallel on the upper side of the conveying guide rail H3. A scraper plate H6 is arranged in the silo H2. A row of guide holes H5a which are arranged vertically are arranged horizontally on the guide die H5. A rotating frame H4 is arranged between the guide die H5 and the end of the conveying guide rail H3. The upper edge of the rotating frame H4 is provided with a plurality of guide holes H5a arranged vertically. A row of hanging grooves H4a for hanging the sleeve is axially provided. The hanging grooves H4a can rotate and are respectively connected with the guide grooves H3a and the guide holes H5a. The rotating frame H4 can rotate the sleeve at the guide grooves H3a and transport it to the guide mold H5, and the sleeve can fall vertically along the guide holes H5a to the tooling strip located at the bracket H1. The bracket H1 is provided with a cylinder H7, and the piston rod of the cylinder H7 is fixedly connected with a rack. The rotating frame H4 is fixedly connected with a gear and the rack is meshed with the gear.

16. The automatic assembly line for syringes according to claim 1, characterized in that: The inner end of the shift fork 13 is fixedly connected with a slider 15, and the outer side wall of the translation frame 12 is fixedly connected with a vertically arranged guide rail 16, and the guide rail 16 is embedded in the slide groove of the slider 15.

Citation Information

Patent Citations

  • Injector needle assembly machine

    CN103506842A

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    CN104437983A

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    CN104609172A

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    CN105457850A

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