A sleeve connection device

By designing a sleeve connection device including support components, sleeve control components, distance control components and power input components, the problem of cumbersome sleeve connection process and insufficient torque is solved, and the automation and high efficiency of sleeve connection are achieved.

CN110842510BActive Publication Date: 2025-04-11BEIJING URBAN RAIL TRANSIT CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN201911199509.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-11-29
Publication Date
2025-04-11
Estimated Expiration
2039-11-29

AI Technical Summary

Technical Problem

In construction, the sleeve connection process is cumbersome and the torque is insufficient. Especially when space is limited, it requires a lot of force to connect the straight threads of steel bars with larger diameters using traditional tools, which is time-consuming and labor-intensive. The torque detection after connection does not meet the standards, and the thread is exposed, which affects the quality and efficiency of the connection.

Method used

A sleeve connection device is designed, including support components, sleeve control components, distance control components and power input components, which simplifies the sleeve connection process using mechanical principles, realizes automated connections, and reduces manpower operations.

Benefits of technology

Through this device, the quality and efficiency of sleeve connections have been significantly improved, the connection time is shortened, the torque detection meets the standards, which reduces labor intensity and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a sleeve connection device, characterized in that it comprises: a supporting component, comprising a fixed frame and a sliding frame, the fixed frame comprising a middle section, and an arc section and a vertical section arranged in the same direction on both sides of the middle section, and the sliding frame is slidably installed in the middle section of the fixed frame; a sleeve control component, comprising a driving wheel and a driven wheel, the driving wheel is arranged in the sliding frame through a rotating shaft, and the driven wheel can be rotatably arranged in the arc section of the fixed frame; a distance control component, comprising a control rod and a U-shaped connecting piece arranged in connection, and the U-shaped connecting piece is connected to the sliding frame; a power input component, comprising an input shaft and a gear set arranged at the end of the input shaft, and the gear set is connected to the rotating shaft. The above invention has the following beneficial effects: the sleeve automatic connection device is small in size, light in weight, simple to operate, and improves work efficiency and sleeve connection quality.
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Description

Technical Field

[0001] The invention relates to the field of building construction, and in particular to a sleeve connecting device. Background Art

[0002] In the construction industry, sleeve mechanical connection has been widely used. In the process of steel sleeve connection, the steel wire head and the sleeve are generally tightened using a pipe wrench or a steel wrench. First, fix one steel bar, screw on the sleeve, and then screw the other relative steel bar into the sleeve until the two steel bars are connected. This often makes the steel bar connection more complicated and the torque after connection is insufficient; especially when the steel cage is not long enough and needs to be hoisted and connected in sections, after adjusting the connection angle, the main bars of the steel cage in the vertical direction of the section have been fixed, and the main bar spacing is small. The steel wrench and pipe wrench wrench commonly used to connect the steel cage sleeve are limited by space. The straight thread connection of steel bars with larger diameters requires greater force, and the connection process is time-consuming and labor-intensive. The torque detection after connection does not meet the standard, the threads are exposed, and the number of connections required is large, which not only has low connection efficiency, but also unsatisfactory connection quality.

[0003] There is a lack of detailed and feasible technical solutions to the problems of sleeve connection quality and efficiency, so it is necessary to find effective technical solutions to improve the connection quality and work efficiency of sleeve connections. Summary of the invention

[0004] The invention provides a sleeve connecting device to improve the quality and working efficiency of sleeve connection.

[0005] In order to solve the above technical problems, the present invention provides a sleeve connection device, characterized in that the sleeve connection device comprises:

[0006] The supporting component comprises a fixed frame and a sliding frame, wherein the fixed frame comprises a middle section, and arc sections and vertical sections arranged in the same direction on both sides of the middle section, and the sliding frame is slidably mounted on the middle section of the fixed frame;

[0007] The sleeve control component comprises a driving wheel and a driven wheel, wherein the driving wheel is arranged in the U-shaped connecting member through a rotating shaft, the U-shaped connecting member is arranged in a sliding frame, the driving wheel is fixedly connected to the rotating shaft, and the driven wheel is rotatably arranged in the arc section of the fixed frame;

[0008] A distance control component, comprising a control rod and a U-shaped connecting piece which are connected to each other, wherein the control rod is arranged on the vertical section of the fixed frame, and the U-shaped connecting piece is connected to the sliding frame;

[0009] The power input component comprises an input shaft and a gear set arranged at the end of the input shaft, and the gear set is connected to the rotating shaft.

[0010] The above technical solution has the following beneficial effects: it makes full use of mechanical principles to simplify the sleeve connection process, realizes the automation of the sleeve mechanical connection while ensuring the connection quality of the sleeve, shortens the sleeve connection time, and improves the connection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 The left schematic diagram is a connecting device structure of the sleeve of the present invention.

[0012] Figure 2 The right schematic diagram of the connecting device structure of the sleeve of the present invention.

[0013] Figure 3 The figure shows the positional relationship between the two driven wheels of the sleeve connection device of the present invention.

[0014] Figure 4 The figure shows the positional relationship between the sector gear and the driving wheel of the sleeve connection device of the present invention.

[0015] Reference numerals: 101, fixed frame; 102, sliding frame; 103, driving wheel; 104, driven wheel; 105, control rod; 106, U-shaped connector; 107, input shaft; 108, nut; 109, fixed seat; 110, driving bevel gear; 111, driven bevel gear. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] like Figure 1 As shown, the present invention provides a sleeve connection device, the sleeve connection device comprising:

[0018] The supporting component includes a fixed frame 101 and a sliding frame 102. The fixed frame 101 includes a middle section, and an arc section and a vertical section arranged in the same direction on both sides of the middle section. The sliding frame 102 is slidably installed on the middle section of the fixed frame 101. All structures of the device are arranged on the two major parts of the supporting component. The supporting structure material is made of lightweight and hard material to reduce the weight of the device itself, reduce labor intensity, and improve work efficiency.

[0019] The sleeve control component includes a driving wheel 103 and a driven wheel 104. The driving wheel 103 is arranged in the sliding frame 102 through a rotating shaft. The driving wheel 103 is fixedly connected to the rotating shaft. The driven wheel 104 is rotatably arranged in the arc section of the fixed frame 101. The sleeve is installed between the driving wheel 103 and the driven wheel 104. The sleeve will rotate with the continuous rotation of the driving wheel, so that the sleeve can be automatically connected to a structure such as a steel bar.

[0020] The distance control component includes a control rod 105 and a U-shaped connector 106 which are connected to each other. The control rod 105 is arranged on the vertical section of the fixed frame 101. The U-shaped connector 106 is connected to the sliding frame 102 through the rotating shaft. The control rod moves the sliding frame, thereby clamping the driving wheel and the driven wheel with the sleeve.

[0021] The power input component includes an input shaft 107 and a gear set arranged at the end of the input shaft 107, and the gear set is connected to the rotating shaft. The power input source of the entire device is provided by a transmission shaft on the power input component. For example, a pneumatic cannon universal joint is arranged at one end of the transmission shaft, and a pneumatic cannon is connected. According to the torque size requirements in the straight thread sleeve connection specification and the direction in which the sleeve needs to rotate, the torque size and rotation direction of the pneumatic cannon are adjusted, and the pneumatic cannon is turned on to provide power for the connection device of the sleeve.

[0022] Furthermore, the fixed frame 101 includes: a first upper panel and a first lower panel arranged in parallel; the sliding frame 102 includes a side panel, and two grooves are arranged in parallel on the outer surface of the side panel, and the side edges of the first upper panel and the first lower panel in the middle section of the fixed frame 101 are respectively embedded in the two grooves.

[0023] Further, such as Figure 3 As shown, the driven wheels 104 are provided in pairs, and the two driven wheels are respectively provided between the first upper panel and the first lower panel of the arc segment of the fixed frame 101 through a rotating shaft. The driven wheel material selected in the present device has relatively large hardness requirements, good rigidity, a rough surface, and a serrated shape, in order to increase the friction between the driven wheel and the sleeve.

[0024] Furthermore, the sliding frame 102 also includes a second upper panel and a second lower panel arranged in parallel, and the second upper panel and the second lower panel are respectively connected vertically to the side panel; the driving wheel 103 is arranged between the second upper panel and the second lower panel of the sliding frame 102 through a rotating shaft; the center of the driving wheel is located at the perpendicular bisector of the center line of the two driven wheels 104. The driving wheel surface selected in this device is a vertical fine gear, the gear hardness is large, and the tooth width also has certain requirements, which can reduce the damage of the gear, and the driving wheel and the driven wheel of different gears can be replaced for different sleeves. If the outer surface of the sleeve is gear-shaped, the sleeve gear is engaged with the driving wheel and the driven wheel, and it will be more convenient to connect the sleeve. The driving wheel is connected to the power input device through a rotating shaft, and the energy input by the power input device is transmitted to the driving wheel through the rotating shaft. The rotation of the driving wheel drives the sleeve to rotate, thereby realizing the automation of the straight thread connection of the steel bar.

[0025] Furthermore, the control rod 105 is a screw, and a nut 108 is arranged between the first upper panel and the first lower panel of the vertical section of the fixed frame 101. The screw is arranged in the nut 108. The axis of the screw passes through the center of the driving wheel 103 and coincides with the perpendicular bisector of the center line connecting the two driven wheels 104. The screw arranged in the nut is adjusted by external force. The screw is also connected to the U-shaped connecting piece, and the sliding frame 102 is pushed to a suitable position with the sleeve as a whole, thereby starting the process of automatic connection of the sleeve.

[0026] Furthermore, the screw rod is connected to the middle part of the U-shaped connector, the top surface and the bottom surface of the U-shaped connector 106 are respectively arranged in parallel above and below the driving wheel 103, the top surface of the U-shaped connector 106 is arranged between the driving wheel and the second upper panel, the bottom surface of the U-shaped connector 106 is arranged between the driving wheel and the second lower panel, the top surface and the bottom surface of the U-shaped connector 106 are respectively provided with circular holes, and the top surface and the bottom surface of the U-shaped connector 106 are connected to the rotating shaft through the circular holes.

[0027] Furthermore, the power input component also includes a fixed seat 109, which is vertically arranged on the second upper panel of the sliding frame 102. The fixed seat 109 is provided with a through hole, and the input shaft 107 is arranged in the through hole. For example, one end of the input shaft is connected to a universal pneumatic cannon joint, and the universal pneumatic cannon joint is connected to a pneumatic cannon, and the pneumatic cannon becomes the power source of the entire device.

[0028] Further, such as Figure 4The gear set shown is a bevel gear set, including an active bevel gear 110 and a driven bevel gear 111, wherein the active bevel gear 110 is arranged at the end of the input shaft 107, and the driven bevel gear 111 is arranged on the outer surface of the second upper panel, and the driven bevel gear 111 is fixedly connected to the end of the rotating shaft outside the outer surface of the second upper panel. The energy generated by the pneumatic blaster is transmitted to the active bevel gear through the input shaft, and the active bevel gear is a bevel gear perpendicular to the input shaft. The active bevel gear drives the driven bevel gear to rotate, and the driven bevel gear is a bevel gear parallel to the input shaft. The driven bevel gear transmits power to the driving wheel through the rotating shaft, and the driving wheel then transmits power to the connecting device of the sleeve.

[0029] Furthermore, the two driven wheels 104 and their rotating shafts are movably connected, or the rotating shafts of the two driven wheels 104 and the first upper panel and the first lower panel are movably connected.

[0030] Furthermore, the device also includes a shell, and the shell material, screw, nut, bevel gear and other components are coated with lubricating oil to reduce wear of related components of the device.

[0031] The application of the sleeve automatic connection device of the present invention solves the problem that people cannot simultaneously ensure the connection quality and connection efficiency during the sleeve connection process. Corresponding to the above-mentioned sleeve automatic connection device, its implementation method is as follows:

[0032] During the connection process of the steel bar sleeve, the steel bar connecting thread heads are centered on the same axis, and the steel bar sleeve connection automatic device is used. First, the sleeve is placed between the driving wheel and the driven wheel through the control lever, and the position of the control lever is adjusted to allow the driving wheel and the driven wheel to clamp the straight thread sleeve. According to the torque requirements in the straight thread sleeve connection specification and the direction in which the sleeve needs to rotate, the torque and rotation direction of the pneumatic pneumatic gun are adjusted, and the pneumatic pneumatic gun is turned on. The active bevel gear is connected to the transmission shaft through the pneumatic pneumatic gun universal joint to rotate the active bevel gear, and the active bevel gear drives the driven bevel gear to rotate. The driven bevel gear is connected to the active wheel directly below through the rotating shaft to rotate, and the rotation of the active wheel drives the sleeve to rotate, thereby realizing the automation of the sleeve connection.

[0033] A specific embodiment of the present invention is as follows: adopt the above scheme, adopt the connection device of the steel sleeve, before the automatic connection, first use the control rod to move the sliding frame to the appropriate position, the sleeve and the steel bar are first in contact, then the torque of the pneumatic blaster is transmitted to the active bevel gear through the universal blaster joint, the universal blaster joint is transmitted to the active bevel gear through the connecting shaft, the active bevel gear drives the driven bevel gear to rotate, and continues to be transmitted to the active wheel, the active wheel drives the sleeve to rotate, and the entire process of automatic connection of the steel sleeve is started, thereby realizing the automatic mechanical connection of the steel sleeve, reducing labor intensity, saving manpower, and further improving the mechanical connection efficiency of the steel sleeve. The specific implementation process is as follows: the first step: the steel bar raw material that has passed the on-site inspection is subjected to rib stripping and threading processing, and the processing quality of the thread head is strictly controlled according to the specification requirements. The second step: after the thread head is processed, the protective cover is put on, and the connection is waiting for the steel cage to be processed. If it does not need to be hoisted in sections, the steel bar can be directly connected by the connection device of the steel sleeve. If it needs to be hoisted in sections, the relevant main bars are first connected as required, and then the steel cage is processed on the processing platform. After the processing is completed, the steel cage is disassembled and hoisted in sections. Step 3: After the first section of the steel cage is lowered into a specific position, use a level ruler to coordinate the crane to adjust the level of the steel cage. After it is level, use a rod-piercing device to fix the first section of the steel cage, then lift the second section of the steel cage and move it above the first section. Adjust the position of the second section of the steel cage to align the vertical connecting steel bars. After manually aligning a single connecting sleeve and steel bar, start the steel sleeve connection automation device to quickly connect the steel bar and sleeve. Connecting more sections later can repeat the above steps of fixing and connecting.

[0034] The technical solution of the above sleeve connection device can make the device of the present invention have the following effects: reduce the labor intensity of workers connecting the sleeve and increase the enthusiasm of workers; ensure the connection quality of the sleeve and realize the automation of the mechanical connection of the sleeve; shorten the connection time of the sleeve and improve the connection efficiency.

[0035] The specific implementation methods described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A sleeve connection device, characterized in that: The connecting device of the sleeve comprises: The supporting component comprises a fixed frame and a sliding frame, wherein the fixed frame comprises a middle section, and arc sections and vertical sections arranged in the same direction on both sides of the middle section, and the sliding frame is slidably mounted on the middle section of the fixed frame; The sleeve control component comprises a driving wheel and a driven wheel, wherein the driving wheel is arranged in the sliding frame through a rotating shaft, the driving wheel is fixedly connected to the rotating shaft, and the driven wheel is rotatably arranged in the arc section of the fixed frame; A distance control component, comprising a control rod and a U-shaped connecting piece which are connected to each other, wherein the control rod is arranged on the vertical section of the fixed frame, and the U-shaped connecting piece is connected to the sliding frame; A power input component, comprising an input shaft and a gear set disposed at an end of the input shaft, wherein the gear set is connected to the rotating shaft; The fixed frame comprises: a first upper panel and a first lower panel arranged in parallel; the sliding frame comprises a side panel, the outer surface of the side panel is provided with two grooves in parallel, and the side edges of the first upper panel and the first lower panel in the middle section of the fixed frame are respectively embedded in the two grooves; The driven wheels are provided in two numbers, and the two driven wheels are respectively arranged between the first upper panel and the first lower panel of the arc-shaped section of the fixed frame through a rotating shaft; The sliding frame further comprises a second upper panel and a second lower panel arranged in parallel, the second upper panel and the second lower panel are respectively connected vertically to the side panels; a U-shaped connecting member is fixed between the second upper panel and the second lower panel of the sliding frame; the center of the driving wheel is located at the perpendicular bisector of the center connecting line of the two driven wheels; The control rod is a screw rod, a nut is arranged between the first upper panel and the first lower panel of the vertical section of the fixed frame, the screw rod is arranged in the nut, the axis of the screw rod passes through the center of the driving wheel and coincides with the perpendicular bisector of the center line of the two driven wheels; The screw rod is connected to the middle part of the U-shaped connecting member, the top surface and the bottom surface of the U-shaped connecting member are respectively arranged in parallel above and below the driving wheel, the top surface of the U-shaped connecting member is arranged between the driving wheel and the second upper panel, and the bottom surface of the U-shaped connecting member is arranged between the driving wheel and the second lower panel, and the top surface and the bottom surface of the U-shaped connecting member are respectively provided with circular holes, and the top surface and the bottom surface of the U-shaped connecting member are connected to the rotating shaft through the circular holes; The gear set is a bevel gear set, including a driving bevel gear and a driven bevel gear, the driving bevel gear is arranged at the end of the input shaft, the driven bevel gear is arranged on the outer surface of the second upper panel, and the driven bevel gear is fixedly connected to the end of the rotating shaft located outside the outer surface of the second upper panel.

2. The sleeve connection device according to claim 1, characterized in that: The two driven wheels are movably connected to their rotating shafts, or the rotating shafts of the two driven wheels are movably connected to the first upper panel and the first lower panel.

3. The sleeve connection device according to claim 2, characterized in that: The device also includes a housing.

Citation Information

Patent Citations

  • Steel bar straight thread sleeve connection automatic device

    CN110861036A

  • Sleeve connecting device

    CN211136168U