Oil-filled body orthotic device
Through the combination of the frame and correction mold of the oil-filled filler body correction device, the power output mechanism is used to achieve rapid and standardized correction of the oil-filled filler body, which solves the problems of low efficiency and difficult quality control of manual correction and improves correction efficiency and quality.
Patent Information
- Application Number
- CN201911104656.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-11-13
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2039-11-13
AI Technical Summary
In the prior art, the oil filler body is easily deformed during the welding process, and manual correction is labor-intensive and time-consuming, and correction deviation is difficult to control, resulting in quality defects.
An oil-filled filler body correction device is used, including a frame, a correction mold and a power output mechanism. The correction mold is used to correct the target part of the oil-filled filler body under power output, forming a unified correction standard and improving correction efficiency and quality.
It realizes the rapid and standardized correction of the oil-filled body, improves the correction efficiency and quality, and reduces the time and error of manual operation.
Smart Images

Figure CN110883131B_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of oil-filled radiator orthoses, and in particular relates to an oil-filled radiator orthoses device. Background Art
[0002] The oil heater body is mainly composed of oil heater sheets. During the production process, the oil heater sheets are butt-welded to form an integrated structure. During the welding process, due to the thinness of the oil heater sheets, different degrees of deformation will occur during cooling after high-temperature welding. Deformation may occur in each oil heater sheet. The existing technology is to manually correct the deformed position of the oil heater body. Specifically, a common oil heater body generally has 9-15 oil heater sheets. Normally, there are often multiple oil heater sheets that need to be corrected on the oil heater body. When manual correction is performed, the following problems exist: first, the workload of manual correction is large and the correction operation time is long. Second, under manual correction, the correction deviation is difficult to grasp, which may cause the correction result to be difficult to meet the deviation requirements, and then lead to quality defects. Summary of the Invention
[0003] In order to at least overcome the problems existing in the related art to a certain extent, the present application provides an oil-filled filler body orthopedic device, which helps to improve the orthopedic efficiency and orthopedic quality of the oil-filled filler body.
[0004] To achieve the above objectives, this application adopts the following technical solutions:
[0005] The present application provides an oil-filled body orthosis device, comprising:
[0006] The frame is formed with a positioning station for placing the oil filler body;
[0007] At least one orthopedic mold, each of the orthopedic molds having a corresponding target orthopedic part on the oil-filled body;
[0008] At least one power output mechanism, and an orthopedic mold is assembled at the output end of each power output mechanism. Each power output mechanism is configured to be assembled on the frame around the oil-filled filler body positioned at the positioning station, so that under the power of each power output mechanism, each orthopedic mold can correct its own target orthopedic part on the oil-filled filler body.
[0009] Furthermore, at least one of the orthopedic molds comprises:
[0010] The first side correction mold is formed with a correction space that matches the shape of the tooth-shaped side formed by the parallel distribution of the oil heater slices of the oil heater body in a positioned state, so as to correct the tooth-shaped side;
[0011] The second side correction mold is formed with a correction space that matches the shape of the tooth-shaped other side of the oil filler body formed by the parallel distribution of the oil filler sheets in the positioned state, so as to correct the tooth-shaped other side.
[0012] Furthermore, the positioning station is configured to position the oil filler body placed therein in a first direction;
[0013] When the first side correction mold and the second side correction mold simultaneously correct the oil-filled filler body placed in the positioning station, the oil-filled filler body placed in the positioning station is positioned in a second direction, wherein the second direction is perpendicular to the first direction.
[0014] Furthermore, at least one of the orthopedic molds comprises:
[0015] The first ear piece orthopedic mold, the second ear piece orthopedic mold, the third ear piece orthopedic mold and the fourth ear piece orthopedic mold are used to extrude and correct the first ear piece, the second ear piece, the third ear piece and the fourth ear piece distributed at the four corners of the oil-filled filler body one by one when the first side orthopedic mold and the second side orthopedic mold are simultaneously correcting the oil-filled filler body placed in the positioning station.
[0016] Furthermore, at least one of the orthopedic molds comprises:
[0017] The top correction mold is formed with a correction space that matches the tooth-shaped top shape formed by the parallel distribution of the oil heater slices of the oil heater body in a positioned state, so as to correct the tooth-shaped top.
[0018] Furthermore, the correction space formed by each of the first side correction mold, the second side correction mold and the top correction mold has an oil-filled sheet correction channel corresponding to each oil-filled sheet, and the inlet of the oil-filled sheet correction channel is V-shaped.
[0019] Furthermore, the power output mechanism adopts a pneumatic cylinder or an electric cylinder.
[0020] Furthermore, the oil-filled body orthosis device further comprises:
[0021] a controller, each of the power output mechanisms being connected to the controller respectively;
[0022] An orthopedic start button is connected with the controller.
[0023] Furthermore, the oil-filled body orthosis device further comprises:
[0024] An emergency stop button is connected to the controller.
[0025] Furthermore, the oil-filled body orthosis device further comprises:
[0026] A safety light grating is connected to the controller and is installed at the operating port of the rack.
[0027] This application adopts the above technical solution, which has at least the following beneficial effects:
[0028] Through the oil-filled radiator body correction device provided in this application, the correction mold can form a unified correction standard. By utilizing the power output provided by the power output mechanism, the correction mold corrects the target correction part on the oil-filled radiator body, which can achieve rapid standardized correction, thereby helping to improve the correction efficiency and correction quality of the oil-filled radiator body.
[0029] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0031] Figure 1 is a schematic structural diagram of an oil-filled body orthosis device according to an exemplary embodiment;
[0032] Figure 2 for Figure 1 Schematic diagram of the enlarged structure of part A;
[0033] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part B;
[0034] Figure 4 The figure is a structural block diagram of the control part of an oil-filled body correction device according to an exemplary embodiment. DETAILED DESCRIPTION
[0035] To make the purpose, technical solutions, and advantages of this application more clear, the technical solutions of this application will be described in detail below. Obviously, the embodiments described are only some of the embodiments of this application, rather than all of them. Based on the embodiments in this application, all other implementation methods obtained by ordinary technicians in this field without making any creative work are within the scope of protection of this application.
[0036] See also Figures 1 to 3 The present application provides an oil-filled body orthosis device, comprising:
[0037] The frame 11 is formed with a positioning station 12 for placing the oil filler body ( Figure 1 The three positioning blocks pointed to by the three dotted arrows in the middle mark 12 cooperate to form a positioning station);
[0038] At least one orthopedic mold (13a, 13b, 13c, 13d, 13e), each of the orthopedic molds 13 having a corresponding target orthopedic part on the oil filler body;
[0039] At least one power output mechanism (14a, 14b, 14c, 14d, 14e), the output end of each power output mechanism is equipped with a said orthopedic mold ( Figures 1 to 3 In the figure, 14a corresponds to assembly 13a, 14b corresponds to assembly 13b, 14c corresponds to assembly 13c, 14d corresponds to assembly 13d, and 14e corresponds to assembly 13e). Each of the power output mechanisms is configured to be arranged and assembled on the frame 11 around the oil-filled body positioned at the positioning station 12, so that under the power of each of the power output mechanisms, each of the orthopedic molds can correct its own target orthopedic part on the oil-filled body.
[0040] Specifically, the above-described embodiments aim to improve the efficiency and quality of corrective corrections for oil-filled radiators by employing an oil-filled radiator correction device to replace manual forceful correction of the radiator. In the oil-filled radiator correction device, the frame 11 provides support and load-bearing functions, allowing the various components of the oil-filled radiator correction device to be assembled and attached to the frame 11. The frame 11 also provides an independent positioning and correction protection space for the radiator, thereby improving the safety of the correction operation. The correction mold can establish a unified correction standard. Using the power output provided by the power output mechanism, the correction mold corrects the target correction area on the oil-filled radiator, enabling rapid and standardized correction. In specific applications, the correction mold and the configured power output mechanism form an integrated structure. Each power output mechanism is arranged and assembled around the radiator, which is positioned at the positioning station 12. This allows the correction mold 13 at the output end of each power output mechanism 14 to align with the target correction area on the radiator. Consequently, under the power of each power output mechanism, each correction mold corrects its respective target correction area on the radiator. In practical applications, the power output mechanism can adopt the cylinder or electric cylinder in related technology. Figure 1 Shown in FIG is a cylinder.
[0041] For the orthopedic mold, this application is combined with the following Figures 1 to 3 To further explain it, it should be noted that Figure 1 The oil filler body shown is in a horizontal positioning state. In a specific application, the oil filler body can also be in a vertical positioning state.
[0042] See also Figures 1 to 3 In one embodiment, at least one of the orthopedic molds comprises:
[0043] The first side correction mold 13a is formed with a correction space that matches the shape of the tooth-shaped side formed by the parallel distribution of the oil heater slices of the oil heater body in the positioned state, so as to correct the tooth-shaped side;
[0044] The second side correction mold 13b is formed with a correction space that matches the shape of the tooth-shaped other side of the oil filler body formed by the parallel distribution of the oil filler sheets in the positioned state, so as to correct the tooth-shaped other side.
[0045] For details, please refer to Figures 1 to 3 The first side orthopedic mold 13a and the second side orthopedic mold 13b are arranged oppositely on the left and right sides around the oil-filled radiator body in a horizontally positioned state, and perform correction on both sides of the toothed shape of the oil-filled radiator body in a horizontally positioned state. At the same time, the first side orthopedic mold 13a is formed with a correction space that matches the shape of the toothed side formed by the parallel distribution of the oil-filled radiator pieces in the positioned state, which can achieve a one-time overall correction on this side. Similarly, the second side orthopedic mold 13b is formed with a correction space that matches the shape of the toothed side formed by the parallel distribution of the oil-filled radiator pieces in the positioned state, which can achieve a one-time overall correction on this side. In addition, the correction time for both sides can be greatly shortened, and the correction efficiency can be improved.
[0046] See also Figures 1 to 3 In a specific application, the correction space formed by the first side correction mold 13a and the second side correction mold 13b each has an oil-filled sheet correction channel 101 corresponding to each oil-filled sheet, and the inlet of the oil-filled sheet correction channel 101 is V-shaped, so that the deformed oil-filled sheet can be introduced deeply into the corresponding oil-filled sheet correction channel 101 to achieve the correction purpose.
[0047] See also Figure 1 In one embodiment, the positioning station 12 is configured to position the oil filler body placed therein in a first direction;
[0048] When the first side correction mold 13a and the second side correction mold 13b simultaneously correct the oil-filled body placed in the positioning station 12, the oil-filled body placed in the positioning station 12 is positioned in a second direction, wherein the second direction is perpendicular to the first direction.
[0049] Specifically, Figure 1 The positioning station 12 is shown in a first direction ( Figure 1 The oil filler body is positioned and constrained in the second direction ( Figure 1 The oil-filled filler body is not constrained in the left and right directions (as shown), and the first side correction mold 13a and the second side correction mold 13b correct the oil-filled filler body while realizing the constrained positioning of the oil-filled filler body in the second direction. In specific applications, the positioning station 12 does not constrain the oil-filled filler body in the second direction, and correction in the second direction can be achieved without positioning obstacles.
[0050] See also Figure 1 In one embodiment, at least one of the orthopedic molds comprises:
[0051] The first ear piece orthopedic mold 13d, the second ear piece orthopedic mold 13e, the third ear piece orthopedic mold and the fourth ear piece orthopedic mold (the first ear piece orthopedic mold 13d and the second ear piece orthopedic mold 13e are arranged at the two ends of the front side, and the third ear piece orthopedic mold and the fourth ear piece orthopedic mold are arranged at the two ends of the back side, Figure 1 For the third and fourth earpiece orthopedic molds and their corresponding power output mechanisms, see Figure 2 and Figure 3 ) is used to extrude and correct the first ear piece, the second ear piece, the third ear piece and the fourth ear piece distributed at the four corners of the oil-filled filler body one by one when the first side correction mold 13a and the second side correction mold 13b are simultaneously correcting the oil-filled filler body placed in the positioning station 12.
[0052] Specifically, under the correction cooperation of the first side correction mold 13a and the second side correction mold 13b, the first side correction mold 13a and the second side correction mold 13b are deeply inserted into the toothed side of the oil filler body, which can provide pressure support for the ear piece correction. The ear pieces at the four corners of the oil filler body are squeezed and corrected respectively through the above four ear piece correction molds. Figure 1 As shown, the cylinders on both sides drive their respective corrective molds to compress the oil-filled radiator body inward, so that the first corrective mold 13a and the second corrective mold 13b enter the heat sink of the oil-filled radiator body for correction, while achieving precise positioning. Then, the cylinders corresponding to the positions of the four corner ears of the oil-filled radiator body drive their respective ear corrective molds to squeeze and correct the four ears.
[0053] See also Figure 1 In one embodiment, at least one of the orthopedic molds comprises:
[0054] The top correction mold 13c is formed with a correction space that matches the tooth-like top shape formed by the parallel distribution of the oil heater slices of the oil heater body in a positioned state, so as to correct the tooth-like top.
[0055] For details, please refer to Figure 1The top correction mold 13c is formed to face the top of the oil-filled body in its horizontally positioned state. Driven downward by the corresponding power output mechanism 14c, the top correction mold 13c corrects the toothed top of the oil-filled body in its horizontally positioned state. Similarly, the top correction mold 13c is formed with a correction space that matches the toothed top shape formed by the parallel arrangement of the individual oil-filled segments of the oil-filled body in its positioned state. This allows for a one-time, integrated correction of the top of the oil-filled body in its horizontally positioned state, significantly shortening the correction time and significantly improving correction efficiency.
[0056] In specific applications, for the correction space formed by the top correction mold 13c, you can refer to Figure 2 and Figure 3 There is an oil heater piece correction channel corresponding to each oil heater piece, and the introduction port of the oil heater piece correction channel is V-shaped, so that the deformed oil heater piece can be introduced deep into the corresponding oil heater piece correction channel to achieve the correction purpose.
[0057] See also Figure 1 and Figure 4 In one embodiment, the oil-filled body orthosis device further comprises:
[0058] A controller 15, wherein each of the power output mechanisms (14a, 14b, 14c, 14d, 14e) is respectively connected to the controller 15;
[0059] The orthopedic start buttons (16a, 16b) are connected to the controller 15.
[0060] Specifically, two orthopedic activation buttons can be provided, with a certain distance between them, so that the user only needs to press one orthopedic activation button with each hand. In actual application, both orthopedic activation buttons need to be pressed simultaneously to activate the orthopedic operation, achieving a dual-level safety guarantee and preventing accidental operation when a single orthopedic activation button is pressed.
[0061] As for the controller 15, in actual application, a PLC can be used to perform multi-channel output control.
[0062] See also Figure 1 and Figure 4 In one embodiment, the oil-filled body orthosis device further comprises:
[0063] The emergency stop button 17 is connected to the controller 15 .
[0064] Specifically, the emergency stop button 17 can be set at the right hand position of the human body in the operating area of the oil-filled body orthosis device, so that the user can press the emergency stop button 17 in the shortest time when standing in front of the oil-filled body orthosis device to stop the oil-filled body orthosis device immediately.
[0065] See also Figure 1 and Figure 4 In one embodiment, the oil-filled body orthosis device further comprises:
[0066] A safety light grid (including a light emitting portion 18 a and a light receiving portion 18 b ) is connected to the controller 15 . The safety light grid ( 18 a , 18 b ) is installed at the operating port of the frame 11 .
[0067] Specifically, the light emitting part 18a of the safety light grid is installed on one side of the operating port of the frame 11, and correspondingly, the light receiving part 18b of the safety light grid is installed on the other side of the operating port of the frame 11. When there is no obstruction between the two (for example, a human body), the detection light emitted by the light emitting part is received by the light receiving part. When there is an obstruction between the two, at least part of the detection light emitted by the light emitting part is blocked by the obstruction, and the light receiving part cannot receive the detection light of the blocked part, thereby triggering the control of the oil-filled body orthotic device to immediately stop the correction being performed, or triggering the implementation of the correction start button start function. For example, when the user places the oil-filled body into the positioning station 12 or takes the oil-filled body out of the positioning station 12, the safety light grid is in a state of detecting the human body, and the correction start button start function is prohibited.
[0068] It can be understood that the same or similar parts of the above embodiments can be referenced to each other, and the contents not described in detail in some embodiments can refer to the same or similar contents in other embodiments.
[0069] It should be noted that, in the description of this application, the terms "first," "second," etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, in the description of this application, unless otherwise specified, the meaning of "plurality" or "multiple" is at least two.
[0070] It should be understood that when we refer to a component as being "connected" to another component, it can be directly connected to the other component or the connection between the two can be achieved through an intermediate component. In addition, "connected" as used herein can include wireless connections. Use of the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0071] Any process or method description in a flowchart or otherwise described herein may be understood to represent a module, segment or portion of code comprising one or more executable instructions for implementing the steps of a specific logical function or process, and the scope of the preferred embodiments of the present application includes alternative implementations in which functions may be performed out of the order shown or discussed, including performing functions in a substantially simultaneous manner or in the reverse order depending on the functions involved, which should be understood by those skilled in the art to which the embodiments of the present application belong.
[0072] It should be understood that various parts of the present application can be implemented using hardware, software, firmware, or a combination thereof. In the above embodiments, multiple steps or methods can be implemented using software or firmware stored in a memory and executed by a suitable instruction execution system. For example, if implemented using hardware, as in another embodiment, any one of the following technologies known in the art or a combination thereof can be used to implement: a discrete logic circuit having a logic gate circuit for implementing a logic function on a data signal, an application-specific integrated circuit having a suitable combination of logic gate circuits, a programmable gate array (PGA), a field programmable gate array (FPGA), etc.
[0073] Those skilled in the art will understand that all or part of the steps in the method of the above embodiment can be completed by instructing related hardware through a program, and the program can be stored in a computer-readable storage medium. When the program is executed, it includes one or a combination of the steps of the method embodiment.
[0074] In addition, the functional units in the various embodiments of the present application may be integrated into a processing module, or each unit may exist physically separately, or two or more units may be integrated into a module. The above-mentioned integrated module may be implemented in the form of hardware or in the form of a software functional module. If the integrated module is implemented in the form of a software functional module and sold or used as an independent product, it may also be stored in a computer-readable storage medium.
[0075] The storage medium mentioned above can be a read-only memory, a magnetic disk or an optical disk, etc.
[0076] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0077] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. An oil-filled body correction device, characterized in that: include: The frame is formed with a positioning station for placing the oil filler body; At least one orthopedic mold, each of which has a corresponding target orthopedic part on the oil-filled filler body; at least one of the orthopedic molds includes: a first side orthopedic mold, formed with an orthopedic space that matches the shape of a toothed side formed by the oil-filled filler sheets arranged in parallel when the oil-filled filler body is in a positioned state, for orthopedic treatment of the toothed side; a second side orthopedic mold, formed with an orthopedic space that matches the shape of a toothed other side formed by the oil-filled filler sheets arranged in parallel when the oil-filled filler body is in a positioned state, for orthopedic treatment of the toothed other side. At least one power output mechanism, and an orthopedic mold is assembled at the output end of each power output mechanism. Each power output mechanism is configured to be arranged and assembled on the frame around the oil-filled filler body positioned at the positioning station, so that under the power of each power output mechanism, each orthopedic mold can correct the target orthopedic part on the oil-filled filler body; the power output mechanism adopts a cylinder or an electric cylinder.
2. The oil-filled body orthosis device according to claim 1, characterized in that: The positioning station is configured to position the oil filler body placed therein in a first direction; When the first side correction mold and the second side correction mold simultaneously correct the oil-filled filler body placed in the positioning station, the oil-filled filler body placed in the positioning station is positioned in a second direction, wherein the second direction is perpendicular to the first direction.
3. The oil-filled body orthosis device according to claim 1, characterized in that: At least one of the orthopedic molds comprises: The first ear piece orthopedic mold, the second ear piece orthopedic mold, the third ear piece orthopedic mold and the fourth ear piece orthopedic mold are used to extrude and correct the first ear piece, the second ear piece, the third ear piece and the fourth ear piece distributed at the four corners of the oil-filled filler body one by one when the first side orthopedic mold and the second side orthopedic mold are simultaneously correcting the oil-filled filler body placed in the positioning station.
4. The oil-filled body orthosis device according to any one of claims 1 to 3, characterized in that: At least one of the orthopedic molds comprises: The top correction mold is formed with a correction space that matches the tooth-shaped top shape formed by the parallel distribution of the oil heater slices of the oil heater body in a positioned state, so as to correct the tooth-shaped top.
5. The oil-filled body orthosis device according to claim 4, characterized in that: The correction space formed by the first side correction mold, the second side correction mold and the top correction mold respectively has an oil heater plate correction channel corresponding to each oil heater plate, and the inlet of the oil heater plate correction channel is V-shaped.
6. The oil-filled body orthosis device according to claim 1, characterized in that: The oil-filled body orthosis device also includes: a controller, each of the power output mechanisms being connected to the controller respectively; An orthopedic start button is connected with the controller.
7. The oil-filled body orthosis device according to claim 6, characterized in that: The oil-filled body orthosis device also includes: An emergency stop button is connected to the controller.
8. The oil-filled body orthosis device according to claim 6 or 7, characterized in that: The oil-filled body orthosis device also includes: A safety light grating is connected to the controller and is installed at the operating port of the rack.
Citation Information
Patent Citations
Self-sealing frame type pressure orthosis
CN201768777U
Work piece correction system
CN203484438U
Oil heater body shape righting device
CN211304289U