Prefabricated panel positioning mechanism

The prefabricated panel positioning mechanism addresses the challenge of precise panel installation in subway construction by using a base with a walking device and hydraulic components for accurate alignment and fixation, improving construction quality and safety.

CN110939156BActive Publication Date: 2024-12-27GUANGZHOU METRO DESIGN & RES INST CO LTD
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Patent Information

Application Number
CN201911402490.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-30
Publication Date
2024-12-27
Estimated Expiration
2039-12-30

AI Technical Summary

Technical Problem

Existing subway construction methods face challenges in ensuring precise positioning of prefabricated panels due to the limitations of current lifting equipment, leading to potential safety hazards and quality issues in station and underground wall construction.

Method used

A prefabricated panel positioning mechanism with a base, walking device, and positioning components, including a supporting device and adjusting device, to accurately position and install prefabricated panels, utilizing hydraulic systems and distance sensors for precise alignment and fixation.

Benefits of technology

Ensures accurate installation of prefabricated panels, enhancing construction quality and safety by allowing precise positioning and alignment of panels, reducing the risk of foreign matter intrusion and ensuring compliance with design indicators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of subway construction, and in particular to a prefabricated panel positioning mechanism, wherein a walking device on a base is used to drive the mechanism to automatically move on a working plane, a fixed end of a supporting device is slidably connected to the base, a movable end of the supporting device is abutted against the bottom surface of the prefabricated panel, the supporting device can adjust the spacing between its movable end and the fixed end to adjust the position of the prefabricated panel in the vertical direction, an adjusting device is used to adjust the position of the supporting device on the base, and then adjust the position of the prefabricated panel in the horizontal direction, the mechanism can temporarily support the prefabricated panel, and transport the prefabricated panel to a suitable position, and then accurately adjust the installation position of the prefabricated panel through the supporting device and the adjusting device, to ensure that the prefabricated panel can be accurately assembled on the completed building.
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Description

Technical Field

[0001] The invention relates to the field of subway construction, and in particular to a prefabricated plate positioning mechanism. Background Art

[0002] Existing subway stations and underground continuous walls are constructed in the form of on-site pouring, that is, the steel cage is wrapped with concrete slurry, and after the concrete solidifies, it is tightly combined with the steel cage to form the station's floor, wall panel or underground continuous wall. However, it is difficult to ensure the concrete ratio during on-site pouring, and the pouring site environment is uncontrollable. It is very easy for foreign matter to invade the unsolidified concrete, resulting in the station or underground continuous wall failing to meet the design indicators, leaving safety hazards for subsequent construction.

[0003] In order to ensure the quality of the station's building and underground continuous walls and improve construction efficiency, it is now planned to prefabricate a number of prefabricated wall panels. The prefabrication factory can control the production environment of the prefabricated wall panels and ensure the precise proportion of concrete for the prefabricated wall panels or prefabricated floor slabs.

[0004] For prefabricated subway stations constructed with prefabricated panels, each floor panel of the station needs to be accurately installed in the appropriate position, but existing lifting equipment such as gantry cranes cannot meet the positioning accuracy of the floor panel installation. Summary of the invention

[0005] In order to solve the above problems, the purpose of the present invention is to provide a prefabricated panel positioning mechanism to solve the problem of the current lack of positioning equipment for prefabricated layer panels.

[0006] Based on this, the present invention provides a prefabricated panel positioning mechanism, comprising a base, a walking device and a plurality of positioning components arranged on the base;

[0007] The walking device is located on the bottom surface of the base;

[0008] The positioning assembly includes a supporting device and an adjusting device. The fixed end of the supporting device is slidably connected to the base, the movable end of the supporting device abuts against the bottom surface of the prefabricated board, and the adjusting device is used to drive the supporting device to slide on the base.

[0009] Preferably, the supporting device comprises a piston cylinder and a piston movably disposed in the piston cylinder, an end of the piston cylinder is slidably connected to the base, and the piston abuts against the bottom surface of the prefabricated panel.

[0010] Preferably, the adjusting device comprises an adjusting arm, one end of which is rotatably connected to the base, and the other end of which is rotatably connected to the supporting device.

[0011] Preferably, a plurality of leveling devices are further included, wherein the leveling devices are movably connected to the base, and the movable ends of the leveling devices can move toward or away from the base in the vertical direction.

[0012] Preferably, one or more distance sensing devices are provided on a side of the base, and a sensing area of ​​the distance sensing device is arranged toward one side of the base.

[0013] Preferably, one or more fixing components are provided on the side of the base, and the fixing components include a hook and a rope, one end of the rope is connected to the hook, and the other end is movably connected to the base, and the hook is hung on the side wall of the underground continuous wall.

[0014] Preferably, a plurality of first receiving grooves are provided on the top surface of the base, the supporting device and the adjusting device are both located in the first receiving grooves, and the fixed end of the supporting device is slidably connected to the bottom wall of the first receiving groove.

[0015] Preferably, a plurality of second accommodating grooves are provided on the bottom surface of the base, and the walking device is located in the second accommodating grooves.

[0016] The prefabricated panel positioning mechanism of the present invention has a walking device on its base for driving the mechanism to automatically move on a working plane, a fixed end of the supporting device can be slidably connected to the base, and a movable end of the supporting device abuts against the bottom surface of the prefabricated panel. The supporting device can adjust the spacing between its movable end and the fixed end to adjust the position of the prefabricated panel in the vertical direction, and the adjusting device is used to adjust the position of the supporting device on the base, thereby adjusting the position of the prefabricated panel in the horizontal direction. The mechanism can temporarily support the prefabricated panel and transport the prefabricated panel to a suitable position, and then accurately adjust the installation position of the prefabricated panel through the supporting device and the adjusting device, to ensure that the prefabricated panel can be accurately assembled on the completed building. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is one of the structural schematic diagrams of the prefabricated panel positioning mechanism according to an embodiment of the present invention;

[0018] Figure 2 This is the second structural schematic diagram of the prefabricated panel positioning mechanism according to the embodiment of the present invention.

[0019] Among them, 1. base; 11. distance sensor device; 12. rope; 13. hook; 14. first accommodating slot; 15. second accommodating slot; 2. walking device; 3. positioning assembly; 31. supporting device; 32. adjusting device; 321. adjusting arm; 4. leveling device. DETAILED DESCRIPTION

[0020] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0021] Combination Figure 1 and Figure 2 As shown, the prefabricated panel positioning mechanism of the present invention is schematically shown, comprising a base 1 and a walking device 2 and a plurality of positioning components 3 arranged on the base 1.

[0022] The walking device 2 is located on the bottom surface of the base 1. The walking device 2 can adopt an existing wheeled walking device 2 or a crawler walking device 2. The walking device 2 is used to drive the base 1 to move on a working plane, wherein the working plane can be the bottom cushion layer of a subway station or a working platform built by a trolley.

[0023] The positioning assembly 3 includes a supporting device 31 and an adjusting device 32. The fixed end of the supporting device 31 is slidably connected to the base 1, and the movable end of the supporting device 31 abuts against the bottom surface of the prefabricated board. The spacing between the movable end and the fixed end of the supporting device 31 is adjustable, thereby adjusting the position of the prefabricated board in the vertical direction. Furthermore, the adjusting device 32 is used to drive the supporting device 31 to slide on the base 1, thereby adjusting the position of the prefabricated board in the horizontal direction. The mechanism can temporarily support the prefabricated board and transport the prefabricated board to a suitable position, and then accurately adjust the installation position and installation posture of the prefabricated board through the supporting device 31 and the adjusting device 32 (the installation posture includes the top surface elevation, horizontality, verticality, etc. of the prefabricated board) to ensure that the prefabricated board can be automatically and accurately assembled on the completed building.

[0024] The supporting device 31 includes a piston cylinder and a piston movably arranged in the piston cylinder. The piston cylinder can be filled with hydraulic oil. Filling the piston cylinder with hydraulic oil can drive the piston to move. The end of the piston cylinder can be slidably connected to the base 1, and the piston abuts against the bottom surface of the prefabricated board.

[0025] The adjusting device 32 includes an adjusting arm 321 , one end of which is rotatably connected to the base 1 , and the other end of which is rotatably connected to the supporting device 31 .

[0026] The prefabricated plate positioning mechanism also includes a plurality of leveling devices 4, which are movably connected to the base 1, and the movable ends of the leveling devices 4 can move toward or away from the base 1 in the vertical direction, and the plurality of leveling devices 4 are used to level the base 1 so that the base 1 is kept horizontally arranged. The leveling device 4 can adopt an existing hydraulic cylinder, which is fixedly connected to the base 1, and a support foot is arranged on the piston rod of the hydraulic cylinder, and the support foot can be supported on the ground, and the piston rod telescopically moves in the hydraulic cylinder to adjust the horizontality of the base 1.

[0027] One or more distance sensors 11 are provided on the side of the base 1, and the sensing area of ​​the distance sensor 11 is arranged toward one side of the base 1. The distance sensor 11 can detect the distance between the base 1 and the underground continuous wall on its side, and then know the specific position of the base 1 in the underground station.

[0028] During the assembly process of prefabricated panels, the prefabricated panels need to be pressed against the existing building before they can be spliced. In order to enable the prefabricated panels to press against the building, one or more fixing components are provided on the side of the base 1. The fixing components include a hook 13 and a rope 12. One end of the rope 12 is connected to the hook 13, and the other end is movably connected to the base 1. The hook 13 is hung on the side wall of the underground continuous wall (or the existing building). By winding up the rope 12, the base 1 has a tendency to move toward the underground continuous wall, forcing the prefabricated panels to press against the side wall of the underground continuous wall.

[0029] The top surface of the base 1 is provided with a plurality of first receiving grooves 14, the supporting device 31 and the adjusting device 32 are both located in the first receiving grooves 14, and the fixed end of the supporting device 31 is slidably connected to the bottom wall of the first receiving groove 14; correspondingly, the bottom surface of the base 1 is provided with a plurality of second receiving grooves 15, and the walking device 2 is located in the second receiving grooves 15. The first receiving grooves 14 and the second receiving grooves 15 can effectively reduce the thickness of the prefabricated panel positioning mechanism in the vertical direction, so as to reduce the over-excavation of the lower soil layer at the bottom of the subway station.

[0030] In summary, the prefabricated panel positioning mechanism of the present invention, the walking device 2 on the base 1 is used to drive the mechanism to automatically move on the working plane, the fixed end of the supporting device 31 can be slidably connected to the base 1, the movable end of the supporting device 31 abuts against the bottom surface of the prefabricated panel, the supporting device 31 can adjust the distance between its movable end and the fixed end to adjust the position of the prefabricated panel in the vertical direction, the adjusting device 32 is used to adjust the position of the supporting device 31 on the base 1, and then adjust the position of the prefabricated panel in the horizontal direction. The mechanism can temporarily support the prefabricated panel and transport the prefabricated panel to a suitable position, and then accurately adjust the installation position of the prefabricated panel through the supporting device 31 and the adjusting device 32, to ensure that the prefabricated panel can be accurately assembled on the completed building.

[0031] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.

Claims

1. A prefabricated panel positioning mechanism, characterized in that: It comprises a base, a walking device and a plurality of positioning components arranged on the base; The walking device is located on the bottom surface of the base; The positioning assembly includes a supporting device and an adjusting device, wherein the fixed end of the supporting device is slidably connected to the base, the movable end of the supporting device is abutted against the bottom surface of the prefabricated board, and the adjusting device is used to drive the supporting device to slide on the base, and the distance between the movable end and the fixed end of the supporting device is adjustable; A plurality of leveling devices, wherein the leveling devices are movably connected to the base, and the movable ends of the leveling devices can move toward or away from the base in the vertical direction; the adjusting device comprises an adjusting arm, one end of the adjusting arm is rotatably connected to the base, and the other end is rotatably connected to the supporting device; The top surface of the base is provided with a plurality of first receiving grooves, the supporting device and the adjusting device are both located in the first receiving grooves, and the fixed end of the supporting device is slidably connected to the bottom wall of the first receiving groove.

2. The prefabricated panel positioning mechanism according to claim 1, characterized in that: The supporting device comprises a piston cylinder and a piston movably arranged in the piston cylinder, the end of the piston cylinder is slidably connected to the base, and the piston abuts against the bottom surface of the prefabricated board.

3. The prefabricated panel positioning mechanism according to claim 1, characterized in that: One or more distance sensing devices are arranged on the side of the base, and the sensing area of ​​the distance sensing device is arranged toward one side of the base.

4. The prefabricated panel positioning mechanism according to claim 1, characterized in that: One or more fixing components are arranged on the side of the base, and the fixing components include a hook and a rope, one end of the rope is connected to the hook, and the other end is movably connected to the base, and the hook is hung on the side wall of the underground continuous wall.

5. The prefabricated panel positioning mechanism according to claim 1, characterized in that: The bottom surface of the base is provided with a plurality of second accommodating grooves, and the walking device is located in the second accommodating grooves.

Citation Information

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