A coffee capsule filling system and operating method thereof

By designing a capsule loading system including attitude conversion and extraction components, the problem of manual operation of capsule loading in the prior art is solved, and the fully automatic operation and working efficiency of the capsule coffee machine are improved.

CN110960089BActive Publication Date: 2025-04-08SHENZHEN WINNERMEI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN201911365183.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-26
Publication Date
2025-04-08
Estimated Expiration
2039-12-26

AI Technical Summary

Technical Problem

In the existing capsule coffee system, the loading of capsules requires manual operation, and automatic loading and fully automatic operation cannot be achieved, which limits its application in the fields of auto-vaulting and unmanned retail.

Method used

A coffee capsule filling system is designed, including attitude conversion components, extraction components and abandoned capsule drop channel. The capsule is converted from vertical state to horizontal state through attitude conversion components, and automatic extraction of capsules is realized through extraction components.

Benefits of technology

It realizes the fully automatic operation of the capsule coffee machine, improves work efficiency, and expands the application scenarios of the capsule coffee system in the fields of automatic vending and unmanned retail.

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Abstract

The present invention discloses a coffee capsule filling system and an operating method thereof, and belongs to the technical field of beverage processing. A coffee capsule filling system comprises a posture conversion component, an extraction component and a discarded capsule falling channel. The present invention uses an automatic filling method to adjust the coffee capsule from a vertical state to a horizontal state, and then accurately positions, extracts and recycles the coffee capsule. The application of the present invention realizes the automatic filling of coffee capsules, replaces the previous filling action that requires hand-eye coordination to complete, and performs extraction, which is a necessary component for the capsule coffee machine to realize full-automatic operation.
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Description

Technical Field

[0001] The invention belongs to the technical field of beverage processing, in particular to a coffee capsule filling system and an operating method thereof. Background Art

[0002] The capsule coffee system is particularly suitable for use in the fields of automatic vending and unmanned retail due to its simple core equipment structure, high reliability, constant quality of beverage capsules and diverse varieties. However, in the existing capsule coffee system, the loading of capsules is all done manually, which must be done with the cooperation of human eyes and hands. This loading method means that the loading of capsules can only be done manually one by one, and it is impossible to store them in batches in the capsule coffee machine and automatically load them into the extraction chamber, resulting in the inability of the capsule coffee machine to achieve fully automatic operation, which in turn restricts the application of the capsule coffee system in the fields of automatic vending and unmanned retail.

[0003] The accuracy of automatic filling of coffee capsules is directly related to whether the extraction chamber can be completely closed and the extraction of coffee capsules can be completed under the specified pressure. Summary of the invention

[0004] The main technical problem solved by the present invention is to provide a coffee capsule filling system and an operating method thereof, which can convert a large number of coffee capsules from a vertically stacked state during storage into a horizontal state one by one, and automatically load them into an extraction chamber, accurately control the posture and position of the capsules, replace the human hand-eye coordination operation, realize automatic filling and extraction of coffee capsules in a capsule coffee machine, greatly improve the working efficiency of the capsule coffee machine, and expand the application scenarios of the capsule coffee system.

[0005] In order to achieve the above object, the first technical solution adopted by the present invention is to provide a coffee capsule filling system, characterized in that it includes:

[0006] A posture conversion component, which converts the coffee capsules introduced into the system from a vertically stacked state during storage to a horizontal state one by one;

[0007] an extraction component, which receives the coffee capsule dropped from the posture conversion component, and seals the coffee capsule and extracts coffee; and

[0008] The waste capsule falling channel receives the waste coffee capsules dropped from the extraction component.

[0009] Preferably, the posture conversion component comprises:

[0010] A feeding bin is used to vertically feed the coffee capsule with the bottom facing downwards, wherein a feeding hole with a smooth surface is arranged in the middle of the feeding bin, and the diameter of the lower end of the feeding hole is the diameter of the top edge of the coffee capsule;

[0011] a first baffle plate, which controls the central axis of the coffee capsule to be in the same vertical plane during the sliding process of the coffee capsule, the first baffle plates are symmetrically arranged on both sides of the feeding hole and installed on the bottom surface of the feeding bin, and the distance between the inner side surfaces of the first baffle plates is the diameter of the top edge of the coffee capsule; and

[0012] A slide, which receives the top edge of the coffee capsule dropped from the feeding bin and serves as a sliding track for the coffee capsule when changing its posture. The slide has a smooth surface and is fixed on the first baffle. The top portion of the slide is single-layered, and the middle and end portions are double-layered. The center of the top of the slide is located on the central axis of the feeding hole. The distance between the double-layer portions of the slide is greater than the thickness of the top edge of the coffee capsule. The end of the slide is arc-shaped, and the tangent of the arc is located in the vertical direction. When the coffee capsule slides to the end of the slide, the central axis of the coffee capsule is located in the horizontal direction.

[0013] Preferably, the extraction component comprises:

[0014] The capsule limiting bracket is used to limit the position of the coffee capsule falling into the extraction component, and the upper part is a second baffle, and the second baffle is installed on the posture conversion component.

[0015] The lower part of the limiting bracket is two symmetrically arranged limiting slots, the thickness of the limiting slot cavity is greater than the thickness of the top edge of the coffee capsule, the upper part of the limiting slot is a straight line, and the distance between the upper parts of the limiting slots is the diameter of the top edge of the coffee capsule, the lower part of the limiting slot is provided with a major arc notch, and the diameter of the major arc is the diameter of the top edge of the coffee capsule, the end of the limiting slot is provided with a crossbeam that closes the limiting slot, and the distance between the crossbeams is less than the diameter of the top edge of the coffee capsule,

[0016] The limiting slot is located below the slideway in the posture conversion component and connected with the slideway. When the coffee capsule slides to the end of the limiting slot, the coffee capsule is restrained by the crossbeam and the notch and remains stationary. The central axis of the coffee capsule coincides with the central axis of the notch and is located in the horizontal direction.

[0017] An extraction chamber, which is used to seal the coffee capsule and extract coffee, wherein the central axis of the extraction chamber coincides with the central axis of the notch; and

[0018] The extraction chamber fixing bracket is used to fix the extraction chamber and is located at the periphery of the extraction chamber.

[0019] Preferably, the extraction chamber comprises:

[0020] A sleeve, wherein the inner surface of the sleeve corresponds to the outer surface of the coffee capsule, a first thorn disk is installed at the bottom of the sleeve, and the bottom end of the sleeve is installed on one side of the extraction chamber fixing bracket; and

[0021] A sleeve cover, wherein a second thorn disc is mounted on the inner surface of the sleeve cover, and the sleeve cover is mounted on the other side of the extraction chamber fixing bracket;

[0022] Among them, the central axis of the sleeve coincides with the central axis of the sleeve cover, and the direction of the central axis of the sleeve is horizontal. When the sleeve and the sleeve cover are closed, the first thorn disc and the second thorn disc puncture the coffee capsule. When the separation distance between the sleeve and the sleeve cover is greater than the height of the coffee capsule, the coffee capsule falls and separates from the extraction chamber.

[0023] Preferably, the extraction chamber fixing bracket comprises:

[0024] A first fixing plate, which is used to fix the sleeve cover portion of the extraction chamber, and the sleeve cover is mounted on the first fixing plate;

[0025] A slider, which is used to fix the sleeve portion of the extraction chamber, the sleeve is mounted on the slider, the center of the slider is located on the central axis of the extraction chamber, and openings are symmetrically arranged on both sides of the center of the slider;

[0026] a second fixing plate, which is used to fix the stepper motor, the stepper motor is installed on the outer side of the second fixing plate, the second fixing plate is arranged opposite to the first fixing plate, and the distance between the first fixing plate and the second fixing plate is greater than the height of the coffee capsule;

[0027] a connecting rod, used to connect the first fixing plate and the second fixing plate and used as a track for the sliding block, the connecting rod being symmetrically arranged on both sides of the extraction chamber, the connecting rod passing through the opening, one end of the connecting rod being mounted on the first fixing plate, and the other end being mounted on the second fixing plate; and

[0028] A screw rod is used to drive the slider to slide along the connecting rod. One end of the screw rod is connected to the slider, and the other end passes through the center of the second fixing plate and is threadedly connected to the stepping motor.

[0029] The second technical solution adopted by the present invention is to provide an operating method of a coffee capsule filling system, characterized in that it includes:

[0030] Posture conversion step: the posture conversion component converts the coffee capsules added into the system from a vertically stacked state during storage to a horizontal state one by one;

[0031] Extraction step: the extraction component receives the coffee capsule dropped from the posture conversion component, and seals the coffee capsule to extract coffee; and

[0032] Steps for collecting waste capsules: The waste capsule falling channel collects the waste coffee capsules that fall after coffee extraction.

[0033] Preferably, the posture conversion step includes:

[0034] Put the coffee capsule into the feeding hole with the bottom of the coffee capsule facing downward in a vertical direction. The feeding hole has a smooth surface and is arranged in the middle of the feeding bin. The diameter of the lower end of the feeding hole is the diameter of the top edge of the coffee capsule;

[0035] The coffee capsule is received and falls out of the feeding bin, and the top edge thereof falls onto a slideway between two first baffles installed on the bottom surface of the feeding bin, wherein the first baffles are symmetrically arranged on both sides of the feeding hole, and the distance between the inner sides of the first baffles is equal to the diameter of the top edge of the coffee capsule, and the surface of the slideway is smooth; and

[0036] The coffee capsule slides from the top of the single layer of the slide into the middle of the double layer until it slides into the end of the double layer. The central axis of the coffee capsule is converted from the vertical direction to the horizontal direction. The center of the top of the slide is located on the central axis of the feeding hole. The distance between the double-layer parts of the slide is greater than the thickness of the top edge of the coffee capsule. The end of the slide is an arc, and the tangent of the arc is located in the vertical direction.

[0037] Preferably, the extraction step comprises:

[0038] The coffee capsule is positioned so that the coffee capsule slides from the slideway in the posture conversion component to the capsule limiting bracket connected with the slideway, and then falls into the limiting slot at the lower part of the capsule limiting bracket. The coffee capsule is clamped by the superior arc-shaped notch at the lower part of the limiting slot and the crossbeam at the end so that the central axis of the coffee capsule coincides with the central axis of the notch in the horizontal direction. The limiting slots are two and symmetrically arranged. The thickness of the cavity of the limiting slots is greater than the thickness of the top edge of the coffee capsule. The upper part of the limiting slots is a straight line. The distance between the upper parts of the limiting slots is the diameter of the top edge of the coffee capsule. The distance between the crossbeams is less than the outer diameter of the coffee capsule.

[0039] To extract coffee, the extraction chamber is closed so that the central axis of the extraction chamber coincides with the central axis of the notch, thereby sealing the coffee capsule and extracting coffee.

[0040] Preferably, the coffee extraction step comprises:

[0041] The extraction chamber is closed, the sleeve of the extraction chamber moves along the horizontal central axis of the extraction chamber toward the sleeve cover of the extraction chamber, gradually allowing the coffee capsule to enter the sleeve from the bottom to the top, the edge of the coffee capsule is deformed by force so that the coffee capsule is freed from the constraint of the limiting groove, and the sleeve presses the top edge of the coffee capsule with the sleeve cover to close the extraction chamber;

[0042] Puncturing the coffee capsule to establish a water path, wherein a first pricking disc mounted on the bottom of the sleeve and a second pricking disc mounted on the inner surface of the sleeve cover squeeze and puncture the coffee capsule and establish a water path inside the coffee capsule, thereby extracting coffee; and

[0043] The waste coffee capsule is discharged, the sleeve is separated from the sleeve cover, and the sleeve gradually moves away from the sleeve cover. When the distance at which the sleeve is separated from the sleeve cover is greater than the height of the coffee capsule, the coffee capsule falls and separates from the extraction chamber.

[0044] Preferably, the movement process of the sleeve includes:

[0045] Approaching the sleeve cover, the stepper motor rotates, driving the screw to rotate, thereby pushing the slider to drive the sleeve to move toward the sleeve cover; and

[0046] Moving away from the sleeve cover, the stepping motor rotates in the opposite direction, driving the screw to reverse, thereby pulling the slider to drive the sleeve away from the sleeve cover;

[0047] Wherein, the sleeve is installed on the slider, the center of the slider is located on the central axis of the extraction chamber, openings are symmetrically arranged on both sides of the center of the slider, the openings are sleeved on the connecting rod, one end of the connecting rod is installed on the first fixed plate, and the other end is installed on the second fixed plate, the sleeve cover is installed on the first fixed plate, the second fixed plate is arranged opposite to the first fixed plate, the distance between the first fixed plate and the second fixed plate is greater than the height of the coffee capsule, the stepper motor is fixed on the second fixed plate, the stepper motor is threadedly connected to the screw, and the screw passes through the center of the second fixed plate and is connected to the slider.

[0048] The beneficial effects of the present invention are as follows: the application of the present invention realizes the automatic filling of coffee capsules, replaces the previous filling action that requires hand-eye coordination to complete, and performs extraction, and is a necessary component for the capsule coffee machine to realize full-automatic operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] Figure 1 It is a schematic structural diagram of a coffee capsule filling system of the present invention;

[0050] Attached Figure 1The markings of the components are as follows: 101-feeding hole, 102-feeding bin, 103-slideway, 104-first baffle, 105-extraction bin, 106-sliding block, 107-first connecting rod, 108-screw, 109-stepping motor, 110-second fixing plate, 111-second connecting rod, 112-waste capsule falling channel, 113-first fixing plate, 114-limiting slot, 115-capsule limiting bracket, 116-second baffle;

[0051] Figure 2 It is a schematic diagram of the structure of the extraction chamber of a coffee capsule filling system of the present invention;

[0052] Attached Figure 2 The markings of the various components are as follows: 201 - second thorn disc, 202 - sleeve cover. DETAILED DESCRIPTION

[0053] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0054] It should be noted that the terms "first" and "second" in the claims and description of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0055] The principle of the posture conversion of the present invention is to divide the whole process of the coffee capsule posture conversion into the central axis of the coffee capsule being in the vertical direction at the beginning, the central axis of the coffee capsule being gradually inclined during the sliding process, and the central axis of the coffee capsule being in the horizontal direction when stationary. The present invention combines a unique feeding structure and a slideway structure so that the central axis of the coffee capsule is controlled in the same vertical plane. During the sliding process of the coffee capsule, the central axis of the coffee capsule gradually rotates from the vertical direction to the horizontal direction.

[0056] The coffee capsule filling system of the present invention mainly comprises a posture conversion component, an extraction component and a waste capsule falling channel. The posture conversion component converts the coffee capsules put in from the vertical stacking state during storage to the horizontal state one by one, realizes the precise positioning of the capsules, and improves the automation of the operation; the extraction component extracts the coffee capsules in the extraction chamber; the waste capsule falling channel receives the extracted waste coffee capsules and part of the waste water in the extraction process.

[0057] Figure 1The figure shows a coffee capsule filling system structure, which mainly includes: a feeding hole 101, a feeding bin 102, a slide 103, a first baffle 104, an extraction bin 105, a slider 106, a first connecting rod 107, a screw 108, a stepping motor 109, a second fixing plate 110, a second connecting rod 111, a discarded capsule falling channel 112, a first fixing plate 113, a limiting slot 114, a capsule limiting bracket 115, and a second baffle 116.

[0058] The posture conversion component includes a feeding hole 101 , a feeding bin 102 , a slideway 103 , and a first baffle 104 .

[0059] A feeding hole 101 with a smooth surface is arranged in the middle of the feeding bin 102, the central axis of the feeding hole 101 is located in the vertical direction, and the diameter of the lower end of the feeding hole 101 is the diameter of the top edge of the coffee capsule, so as to ensure that the coffee capsule falls into the feeding hole 101 and leaves the feeding hole 101 in a vertical state.

[0060] A slide 103 for the coffee capsule to slide is arranged directly below the feeding hole 101. Two first baffles 104 parallel to the central axis of the extraction chamber 105 are symmetrically installed at the lower part of the feeding bin 102. The distance between the inner walls of the two first baffles 104 is the diameter of the top edge of the coffee capsule. A slide 103 is fixed on the inner wall of each of the two first baffles 104. The top part of the slide 103 is single-layered, and the middle part and the end are double-layered. The top centers of the two slides 103 are located on the central axis of the feeding hole 101, and the distance between the double-layer parts of the slide 103 is greater than the thickness of the top edge of the coffee capsule. The end of the slide 103 is a smooth arc, and the tangent of this arc is located in the vertical direction, so that when the coffee capsule slides to the end of the slide, the central axis of the coffee capsule is located in the horizontal direction.

[0061] The double-layered part of the slide 103 and the side wall of the first baffle 104 form a slide groove, thereby limiting the coffee capsule and preventing the coffee capsule from escaping from the slide 103. When the coffee capsule falls into the slide, the two slides 103 clamp the top edge of the coffee capsule, and then the coffee capsule slides down the slide 103 under the action of its own gravity and continuously tilts, and finally slides to the end of the slide 103, and the central axis of the coffee capsule is located in the horizontal direction.

[0062] The extraction component includes an extraction bin 105, a slider 106, a first connecting rod 107, a screw 108, a second fixing plate 110, a second connecting rod 111, a first fixing plate 113 and a capsule limiting bracket 115. The capsule limiting bracket 115 is composed of a second baffle 116 and a limiting slot 114, which are integrally formed. The upper part of the capsule limiting bracket 115 is the second baffle 116, which is installed on the feeding bin 102 in the posture conversion component.

[0063] The lower part of the capsule limiting bracket 115 is two symmetrically arranged limiting slots 114. The thickness of the cavity of the limiting slot 114 is greater than the thickness of the top edge of the coffee capsule. The upper part of the limiting slot 114 is in a straight line shape, and the distance between the upper parts of the two limiting slots 114 is greater than the diameter of the top edge of the coffee capsule. A major arc notch is arranged at the lower part of the limiting slot 114, and the diameter of the major arc is the diameter of the top edge of the coffee capsule. A crossbeam is arranged at the end of the limiting slot 114 to close the limiting slot 114, and the distance between the two crossbeams is less than the outer diameter of the top of the coffee capsule, thereby preventing the coffee capsule from sliding out of the limiting slot 114. The central axis of the notch at the lower part of the limiting slot 114 coincides with the central axis of the extraction chamber 105 and is in the horizontal direction. The limiting slot 114 is located below the slideway 103 in the posture conversion component and is connected to the slideway 103. When the coffee capsule slides to the end of the limiting slot 114 , it is restrained by the cross beam and the notch and stops, and the central axis of the coffee capsule coincides with the central axis of the extraction chamber 105 .

[0064] The extraction chamber fixing bracket includes a first fixing plate 113, a first connecting rod 107, a second connecting rod 111, a slider 106 and a second fixing plate 110. The first connecting rod 107 and the second connecting rod 111 are symmetrically arranged on both sides of the central axis of the extraction chamber 105. One end of the first connecting rod 107 and one end of the second connecting rod 111 are respectively fixed to the first fixing plate 113; the other end of the first connecting rod 107 and the other end of the second connecting rod 111 are respectively fixed to the second fixing plate 110. The distance between the first fixing plate 113 and the second fixing plate 110 is greater than the height of the coffee capsule to ensure that the coffee capsule can remain in a natural state in the extraction chamber.

[0065] Two holes are symmetrically arranged on both sides of the center of the slider 106, which are respectively mounted on the first connecting rod 107 and the second connecting rod 111. The first connecting rod 107 and the second connecting rod 111 form a track for the slider 106 to slide. The slider 106 is connected to the screw rod 108, and the other end of the screw rod 108 passes through the center of the second fixing plate 110 and is threadedly connected to the stepping motor 109. When the stepping motor 109 is running, the screw rod 108 can be controlled to rotate, thereby driving the slider 106 to move forward or backward along the first connecting rod 107 and the second connecting rod 111.

[0066] The movement control of the slider 106 can also be achieved in other ways, such as using a motor gear to drive a crankshaft connecting rod and other mechanisms to achieve the movement of the slider 106, thereby driving the closing and separation of the sleeve and the sleeve cover.

[0067] Figure 2The figure shows a partial structure of an extraction chamber of a coffee capsule filling system. The extraction chamber 105 includes a sleeve and a sleeve cover 202. The bottom end of the sleeve is mounted on the center of the slider 106, and a first thorn disc is mounted on the bottom of the sleeve. The sleeve cover 202 is mounted on the center of the first fixing plate 113, and a second thorn disc 201 is mounted on the inner surface of the sleeve cover. The sleeve can move forward and backward as the slider 106 moves forward or backward, thereby approaching or moving away from the sleeve cover 202.

[0068] The central axes of the sleeve and the sleeve cover 202 coincide with each other and are in a horizontal direction. When the sleeve and the sleeve cover 202 are closed, the first pricking disc 201 squeezes and pierces the coffee capsule, and water is injected into the coffee capsule to establish a water path so as to extract the coffee; when the sleeve and the sleeve cover 202 are separated by a distance greater than the height of the coffee capsule, the coffee capsule is separated from the extraction chamber 105 and falls under the action of gravity.

[0069] The waste capsule drop channel 112 is located at the bottom of the extraction chamber 105 and is used to receive the coffee capsules after extraction and the waste water during the extraction process.

[0070] Combine the following Figure 1 The operating method of a coffee capsule filling system of the present invention is described in detail:

[0071] The operation steps of the present invention are as follows:

[0072] Select a coffee capsule and place it with its bottom facing downward into the feeding hole 101 in the middle of the feeding bin 102 .

[0073] After the coffee capsule passes through the feeding hole 101, its top edge is received by the slide 103 in the slide, and the coffee capsule slides along the slide 103 to the end of the slide 103 under the action of its own gravity. At the same time, the posture of the coffee capsule gradually tilts until the central axis of the coffee capsule is in the horizontal direction. At this time, the coffee capsule is in a horizontal state.

[0074] The coffee capsule directly enters the capsule limiting bracket 115 from the slideway 103 and slides down along the capsule limiting bracket 115. When the coffee capsule slides to the bottom of the capsule limiting bracket 115, it is stopped by the limiting slot 114 and the crossbeam in the capsule limiting bracket 115. At this time, the central axis of the coffee capsule coincides with the central axis of the extraction chamber 105.

[0075] The stepper motor 109 is started, and the screw rod 108 moves forward under the action of the stepper motor 109 , driving the slider 106 to move toward the first fixing plate 113 along the first connecting rod 107 and the second connecting rod 111 , thereby driving the sleeve to move toward the sleeve cover 202 .

[0076] The sleeve is gradually loaded into the coffee capsule and contacts the capsule limiting bracket 115 .

[0077] The sleeve continues to slide, and the coffee capsule completely enters the sleeve. The edge of the capsule is deformed by force to make the capsule break away from the constraint of the capsule limiting bracket 115. The sleeve and the sleeve cover 202 are closed, and the first thorn disc and the second thorn disc 201 squeeze and puncture the coffee capsule and inject water into the coffee capsule to establish a water path, so as to extract the coffee capsule.

[0078] The screw rod 108 moves backward under the action of the stepping motor 109 , driving the slider 106 to move away from the first fixing plate 113 along the first connecting rod 107 and the second connecting rod 111 , so that the sleeve is separated from the sleeve cover 202 and gradually slides toward the second fixing plate 110 .

[0079] When the sleeve is separated from the sleeve cover, the capsule limiting bracket 115 is reset and blocks the edge of the capsule so that the capsule cannot move with the sleeve.

[0080] When the sleeve is separated from the bottom of the extracted coffee capsule, the upward supporting force of the sleeve on the coffee capsule disappears, and the coffee capsule is separated from the first thorn disk under the action of gravity and falls into the discarded capsule falling channel 112.

[0081] The extraction process of one coffee capsule is completed, and the processing process of the above coffee capsule is repeated for another coffee capsule.

[0082] The beneficial effects of the present invention are as follows: when the present invention is applied to an automatic coffee machine, a large number of coffee capsules are converted one by one from a state of being vertically stacked during storage to a horizontal state, and are automatically loaded into an extraction chamber, the posture and position of the capsules are accurately controlled, and the hand-eye coordination operation is replaced to realize automatic loading and extraction of coffee capsules in the capsule coffee machine, thereby greatly improving the working efficiency of the capsule coffee machine and expanding the application scenarios of the capsule coffee system.

[0083] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structural transformations made using the contents of the present invention's specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A coffee capsule filling system, characterized in that: include: A posture conversion component, which converts the coffee capsules added to the system from a vertically stacked state during storage to a horizontal state one by one, wherein the posture conversion component includes: a feeding bin, which is used to vertically feed the coffee capsules with the bottom facing downward, a feeding hole with a smooth surface is arranged in the middle of the feeding bin, and the diameter of the lower end of the feeding hole is the diameter of the top edge of the coffee capsule; a first baffle, which controls the central axis of the coffee capsule in the same vertical plane during the sliding of the coffee capsule, the first baffle is symmetrically arranged on both sides of the feeding hole and installed on the bottom surface of the feeding bin, and the distance between the inner side surfaces of the first baffle is The distance is the diameter of the top edge of the coffee capsule; and a slideway, which receives the top edge of the coffee capsule dropped from the feeding bin and serves as a sliding track for the coffee capsule to change its posture. The slideway has a smooth surface and is fixed on the first baffle. The top portion of the slideway is single-layered, and the middle and the end are double-layered. The center of the top of the slideway is located on the central axis of the feeding hole. The distance between the double-layer parts of the slideway is greater than the thickness of the top edge of the coffee capsule. The end of the slideway is arc-shaped, and the tangent of the arc is in the vertical direction. When the coffee capsule slides to the end of the slideway, the central axis of the coffee capsule is in the horizontal direction. an extraction component for receiving the coffee capsule dropped from the posture conversion component, the extraction component seals the coffee capsule and extracts coffee, wherein the extraction component comprises: a capsule limiting bracket for limiting the position of the coffee capsule dropped into the extraction component, the upper portion of which is a second baffle, the second baffle being mounted on the posture conversion component, the lower portion of the limiting bracket being two symmetrically arranged limiting slots, the thickness of the limiting slot cavity being greater than the thickness of the top edge of the coffee capsule, the upper portion of the limiting slot being a straight line, and the distance between the upper portions of the limiting slot being the diameter of the top edge of the coffee capsule, the lower portion of the limiting slot being provided with a major arc notch, and the diameter of the major arc being the diameter of the coffee capsule. The coffee capsule has a top edge diameter, a crossbeam closing the limit slot is arranged at the end of the limit slot, and the distance between the crossbeams is smaller than the top edge diameter of the coffee capsule, the limit slot is located below the slideway in the posture conversion component and connected with the slideway, when the coffee capsule slides to the end of the limit slot, the coffee capsule is restricted by the crossbeam and the notch and remains stationary, and the central axis of the coffee capsule coincides with the central axis of the notch and is located in the horizontal direction; an extraction chamber, which is used to seal the coffee capsule and extract coffee, and the central axis of the extraction chamber coincides with the central axis of the notch; and an extraction chamber fixing bracket, which is used to fix the extraction chamber and is located at the periphery of the extraction chamber; and The waste capsule falling channel receives the waste coffee capsules dropped from the extraction component.

2. The coffee capsule filling system according to claim 1, characterized in that: The extraction chamber comprises: A sleeve, wherein the inner surface of the sleeve corresponds to the outer surface of the coffee capsule, a first thorn disk is installed at the bottom of the sleeve, and the bottom end of the sleeve is installed on one side of the extraction chamber fixing bracket; and A sleeve cover, wherein a second thorn disc is mounted on the inner surface of the sleeve cover, and the sleeve cover is mounted on the other side of the extraction chamber fixing bracket; Among them, the central axis of the sleeve coincides with the central axis of the sleeve cover, and the direction of the central axis of the sleeve is horizontal. When the sleeve and the sleeve cover are closed, the first thorn disc and the second thorn disc puncture the coffee capsule. When the separation distance between the sleeve and the sleeve cover is greater than the height of the coffee capsule, the coffee capsule falls and separates from the extraction chamber.

3. The coffee capsule filling system according to claim 1, characterized in that: The extraction chamber fixing bracket comprises: A first fixing plate, which is used to fix the sleeve cover portion of the extraction chamber, and the sleeve cover is mounted on the first fixing plate; A slider, which is used to fix the sleeve portion of the extraction chamber, the sleeve is mounted on the slider, the center of the slider is located on the central axis of the extraction chamber, and openings are symmetrically arranged on both sides of the center of the slider; a second fixing plate, which is used to fix the stepper motor, the stepper motor is installed on the outer side of the second fixing plate, the second fixing plate is arranged opposite to the first fixing plate, and the distance between the first fixing plate and the second fixing plate is greater than the height of the coffee capsule; A connecting rod, used to connect the first fixed plate and the second fixed plate and serve as a track for the sliding block, the connecting rod is symmetrically arranged on both sides of the extraction chamber, the connecting rod passes through the opening, one end of the connecting rod is installed on the first fixed plate, and the other end is installed on the second fixed plate; and a screw rod, which is used to drive the sliding block to slide along the connecting rod, one end of the screw rod is connected to the sliding block, and the other end passes through the center of the second fixed plate and is threadedly connected to the stepping motor.

4. A method for operating a coffee capsule filling system, characterized in that: include: Posture conversion step: the posture conversion component converts the coffee capsules added to the system from the vertical stacked state during storage to the horizontal state one by one, and the posture conversion step includes: inserting the coffee capsule, inserting the bottom of the coffee capsule into the feeding hole in the vertical direction downward, the feeding hole has a smooth surface and is arranged in the middle of the feeding bin, and the diameter of the lower end of the feeding hole is the diameter of the top edge of the coffee capsule; receiving the coffee capsule, the coffee capsule falls out of the feeding bin, and the top edge thereof falls onto the slideway between two first baffles installed on the bottom surface of the feeding bin, and the first baffle The distance between the inner sides of the first baffle plates symmetrically arranged on both sides of the feeding hole is equal to the diameter of the edge of the top of the coffee capsule, and the surface of the slide is smooth; and the coffee capsule slides from the top of the single layer of the slide into the middle of the double layer until it slides into the end of the double layer, and the central axis of the coffee capsule is converted from the vertical direction to the horizontal direction, the center of the top of the slide is located on the central axis of the feeding hole, the distance between the double layer parts of the slide is greater than the thickness of the edge of the top of the coffee capsule, and the end of the slide is an arc, and the tangent of the arc is located in the vertical direction; Extraction step: the extraction component receives the coffee capsule dropped from the posture conversion component, and seals the coffee capsule to extract coffee, the extraction step comprising: defining the position of the coffee capsule, the coffee capsule slides from the slide in the posture conversion component to the capsule limiting bracket connected to the slide, and then falls into the limiting slot at the lower part of the capsule limiting bracket, the coffee capsule is clamped by the superior arc-shaped notch at the lower part of the limiting slot and the crossbeam at the end so that the central axis of the coffee capsule coincides with the central axis of the notch in the horizontal direction, the limiting slot is two and symmetrically arranged, the thickness of the limiting slot cavity is greater than the thickness of the top edge of the coffee capsule, the upper part of the limiting slot is a straight line shape, the distance between the upper parts of the limiting slot is the diameter of the top edge of the coffee capsule, and the distance between the crossbeams is less than the outer diameter of the coffee capsule; and extracting coffee, the extraction chamber is closed so that the central axis of the extraction chamber coincides with the central axis of the notch, thereby sealing the coffee capsule and extracting coffee; and Steps for collecting waste capsules: The waste capsule falling channel collects the waste coffee capsules that fall after coffee extraction.

5. The method for operating the coffee capsule filling system according to claim 4, characterized in that: The coffee extraction step comprises: The extraction chamber is closed, the sleeve of the extraction chamber moves along the horizontal central axis of the extraction chamber toward the sleeve cover of the extraction chamber, gradually allowing the coffee capsule to enter the sleeve from the bottom to the top, the edge of the coffee capsule is deformed by force so that the coffee capsule is freed from the constraint of the limiting groove, and the sleeve presses the top edge of the coffee capsule with the sleeve cover to close the extraction chamber; Puncturing the coffee capsule to establish a water path, wherein a first pricking disc mounted on the bottom of the sleeve and a second pricking disc mounted on the inner surface of the sleeve cover squeeze and puncture the coffee capsule and establish a water path inside the coffee capsule, thereby extracting coffee; and The waste coffee capsule is discharged, the sleeve is separated from the sleeve cover, and the sleeve gradually moves away from the sleeve cover. When the distance at which the sleeve is separated from the sleeve cover is greater than the height of the coffee capsule, the coffee capsule falls and separates from the extraction chamber.

6. The method for operating the coffee capsule filling system according to claim 5, characterized in that: The movement process of the sleeve includes: Approaching the sleeve cover, the stepper motor rotates, driving the screw to rotate, thereby pushing the slider to drive the sleeve to move toward the sleeve cover; and Moving away from the sleeve cover, the stepping motor rotates in the opposite direction, driving the screw to reverse, thereby pulling the slider to drive the sleeve away from the sleeve cover; Wherein, the sleeve is installed on the slider, the center of the slider is located on the central axis of the extraction chamber, openings are symmetrically arranged on both sides of the center of the slider, the openings are sleeved on the connecting rod, one end of the connecting rod is installed on the first fixed plate, and the other end is installed on the second fixed plate, the sleeve cover is installed on the first fixed plate, the second fixed plate is arranged opposite to the first fixed plate, the distance between the first fixed plate and the second fixed plate is greater than the height of the coffee capsule, the stepper motor is fixed on the second fixed plate, the stepper motor is threadedly connected to the screw, and the screw passes through the center of the second fixed plate and is connected to the slider.

Citation Information

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