Multifunctional mobile flexible cable and preparation method

By adding KEVLAR braided layer and liquid silicone rubber coating to the outer layer of the cable core of the mobile soft cable, and using high-strength chloroprene rubber sheath, the existing cables have insufficient performance in tensile, compression, drag and wear resistance, achieving efficient transmission of power, network signals and control signals and extending the service life of the cable.

CN110993164BActive Publication Date: 2025-07-01ANHUI PACIFIC CABLE CO LTD
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Patent Information

Application Number
CN201911252171.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-09
Publication Date
2025-07-01
Estimated Expiration
2039-12-09

AI Technical Summary

Technical Problem

Existing mobile soft cables have insufficient performance in tensile, compression, drag and wear resistance, and are difficult to transmit power, network signals and control signals simultaneously.

Method used

A multifunctional mobile soft cable is designed, adopting a combined structure of power wire core, control cable core and network cable core, and a Kevlar braided layer and a liquid silicone rubber coating are added to the outer layer of the cable core. The inner and outer sheaths are made of high-strength chloroprene rubber and KEVLAR braided layer.

Benefits of technology

It improves the tensile, compression, drag and wear resistance of the cable, enhances the slip effect and torsion and winding capabilities of the cable, extends the service life of the cable, and realizes efficient transmission of power, network signals and control signals.

✦ Generated by Eureka AI based on patent content.

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Abstract

A multi-functional mobile flexible cable and a preparation method. The multi-functional mobile flexible cable comprises a cable core formed by stranding a power core, a control core and a network core. An anti-tensile filling strip is arranged in the cable core, and an inner sheath layer, a Kevlar braided layer and an outer sheath are sequentially arranged outside the cable core. The power core comprises a power conductor, the power conductor is coated with a power ethylene propylene diene monomer (EPDM) rubber insulation layer, a power Kevlar braided layer is arranged outside the power EPDM rubber insulation layer, a power liquid silicone rubber coating is arranged outside the power Kevlar braided layer, a control Kevlar braided layer is arranged outside the control core, a control liquid silicone rubber coating is arranged outside the control Kevlar braided layer, a network Kevlar braided layer is arranged outside the network core, and a network liquid silicone rubber coating is arranged outside the network Kevlar braided layer, which can meet the transmission of cable power, network signals and control signals, and improve the bending resistance, torsion resistance and winding resistance of the cable, thereby improving the service life of the cable.
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Description

Technical Field

[0001] The present invention relates to the technical field of cables, and particularly to a multi-functional mobile flexible cable and a preparation method thereof. Background Art

[0002] In modern industry, mobile flexible cables are required for the assembly and transportation of large equipment such as bucket wheel machines and drum winders. Such cables are required to be tensile, compressive, drag-resistant, and wear-resistant. At the same time, with the rapid development of modernization, it is necessary for the cable to transmit electric energy and also be able to transmit network signals, control signals, etc. for convenient mechanical operation. Summary of the Invention

[0003] The purpose of the present invention is to overcome the defects of the prior art and provide a multi-functional mobile flexible cable that can meet the transmission of cable power, network signals, and control signals, and improve the bending resistance, torsion resistance, and winding resistance of the cable, thereby improving the service life of the cable.

[0004] A multi-functional mobile flexible cable includes a power core, a control core formed by stranding multiple control signal cores, and a network core formed by stranding multiple network signal cores. The power core, control core, and network core are stranded to form a cable core. An anti-tensile filling strip is provided in the cable core, and an inner sheath layer, a Kevlar braided layer, and an outer sheath are sequentially provided outside the cable core. The power core includes a power conductor, the power conductor is coated with an ethylene propylene diene monomer (EPDM) rubber insulating layer, a Kevlar braided layer is provided outside the EPDM rubber insulating layer, and a liquid silicone rubber coating is provided outside the Kevlar braided layer. The control signal core includes a control signal conductor, a control insulating layer is provided outside the control signal conductor, a control Kevlar braided layer is provided outside the control core formed by stranding multiple control signal lines, and a control liquid silicone rubber coating is provided outside the control Kevlar braided layer. The network signal core includes a network signal conductor, a network insulating layer is provided on the network signal conductor, a network Kevlar braided layer is provided outside the network core formed by stranding multiple network signal cores, and a network liquid silicone rubber coating is provided outside the network Kevlar braided layer.

[0005] Preferably, the control insulating layer is an EPDM rubber insulating layer.

[0006] Preferably, the anti-tensile filling strip is an EPDM rubber strip containing steel wires.

[0007] Preferably, the inner sheath layer is a neoprene rubber inner sheath layer, and the outer sheath is a neoprene outer sheath.

[0008] Preferably, the thicknesses of the power liquid silicone rubber coating, the control liquid silicone rubber coating, and the network liquid silicone rubber coating are 0.008 - 0.012 mm.

[0009] Preferably, the power conductor is a Class 6 copper conductor or a tinned copper conductor, which is formed by stranding multiple conductor filaments in the same direction.

[0010] Preferably, the control signal conductor is filled with rubber and braided with copper wires.

[0011] Preferably, the network signal conductor is a Class B stranded conductor, and the network insulation layer is a silane cross-linked insulation layer.

[0012] Preferably, liquid silicone rubber is sprayed on the outer layer of the power Kevlar braid, and then heat-cured to form a power liquid silicone rubber coating. The liquid silicone rubber penetrates into the power Kevlar braid to make the power Kevlar braid and the power liquid silicone rubber coating form an integral whole.

[0013] A preparation method of a multi-functional mobile flexible cable includes the following steps:

[0014] S1: Stranding and rewinding multiple conductor filaments in the same direction to form a power conductor, extruding a layer of ethylene propylene diene monomer rubber on the outer layer of the power conductor to form a power ethylene propylene diene monomer rubber insulation layer, braiding a Kevlar fiber rope on the outer layer of the power ethylene propylene diene monomer rubber insulation layer to form a power Kevlar braid, spraying liquid silicone rubber on the outer layer of the power Kevlar braid, and then heat-curing to form a power liquid silicone rubber coating. The liquid silicone rubber penetrates into the power Kevlar braid to make the power Kevlar braid and the power liquid silicone rubber coating form an integral whole, thus obtaining a power core.

[0015] S2: Extruding a layer of ethylene propylene diene monomer rubber on the outer layer of the control signal conductor to form a control insulation layer, thus obtaining a control signal core.

[0016] S3: Stranding multiple control signal cores to form a control cable core, braiding a Kevlar fiber rope on the outer layer of the control cable core to form a control Kevlar braid, spraying liquid silicone rubber on the outer layer of the control Kevlar braid, and then heat-curing to form a control liquid silicone rubber coating. The liquid silicone rubber penetrates into the control Kevlar braid to make the control Kevlar braid and the control liquid silicone rubber coating form an integral whole, thus obtaining a wear-resistant and anti-adhesion control cable core.

[0017] S4: Extruding a layer of silane cross-linked polyethylene material on the outer layer of the network signal conductor to form a network insulation layer, thus obtaining a network signal core.

[0018] S5: Stranding multiple network signal cores to form a network cable core, braiding a Kevlar fiber rope on the outer layer of the network cable core to form a control network Kevlar braid, spraying liquid silicone rubber on the outer layer of the network Kevlar braid, and then heat-curing to form a network liquid silicone rubber coating. The liquid silicone rubber penetrates into the network Kevlar braid to make the network Kevlar braid and the network liquid silicone rubber coating form an integral whole, thus obtaining a wear-resistant and anti-adhesion network cable core.

[0019] S6: Set a tensile filling strip between the power line core obtained in step S1, the wear-resistant and anti-adhesion control cable core obtained in step S3, and the wear-resistant and anti-adhesion network cable core obtained in step S5, and twist them to form a cable core;

[0020] S7: Extrude and wrap a neoprene rubber outside the cable core to form an inner sheath layer. Use Kevlar fiber ropes outside the inner sheath layer to form a Kevlar braided layer. Extrude and wrap the same neoprene rubber as the inner sheath layer outside the Kevlar braided layer to form an outer sheath, so that the inner sheath layer, the Kevlar braided layer, and the outer sheath form a whole.

[0021] The multifunctional mobile flexible cable of the present invention is provided with a power line core, a control cable core, and a network cable core, which are used to meet the transmission of cable power, network signals, and control signals. By braiding a layer of KEVLAR (Kevlar) fiber ropes outside the power line core, the control cable core, and the network cable core and attaching a layer of liquid silicone rubber to form a whole structure, the wear resistance and anti-adhesion performance of the cable core are enhanced, the sliding effect of the whole cable is greatly enhanced, the torsion and winding ability of the cable are improved, and the power line core uses an EPDM ethylene propylene diene monomer rubber insulation layer. A tensile filling strip is provided inside the cable core, and the Kevlar braided layers of the inner and outer sheaths are braided and connected to form a whole. Through the overall solution, the tensile resistance, compressive resistance, anti-dragging, and wear resistance of the cable are greatly improved, and the service life of the cable is extended.

[0022] In addition, the power conductors are designed in the same direction, and the control signal conductors adopt a structure of filling and braiding copper wires to enhance the overall tensile resistance of the small cores; and the inner and outer sheaths adopt high-strength neoprene rubber, and the inner and outer layers are braided and connected with KEVLAR (Kevlar) to form a whole, enhancing the cable's moving ability. Brief Description of the Drawings

[0023] Figure 1 It is a schematic structural diagram of the mobile flexible cable of the present invention.

[0024] In the figure: 1. Power line core, 11. Power conductor, 12. Power ethylene propylene diene monomer rubber insulation layer, 13. Power Kevlar braided layer, 14. Power liquid silicone rubber coating, 2. Control cable core, 21. Control signal conductor, 22. Control insulation layer, 23. Control Kevlar braided layer, 24. Control liquid silicone rubber coating, 3. Network cable core, 31. Network signal conductor, 32. Network insulation layer, 33. Network Kevlar braided layer, 34. Network liquid silicone rubber coating, 4. Tensile filling strip, 5. Inner sheath layer, 6. Kevlar braided layer, 7. Outer sheath. Detailed Embodiments

[0025] The following embodiments given in conjunction with the drawings further illustrate the detailed embodiments of a mobile flexible cable of the present invention. The mobile flexible cable of the present invention is not limited to the description of the following embodiments.

[0026] A multi-functional mobile flexible cable, comprising a power wire core 1, a control cable core 2 formed by stranding a plurality of control signal wire cores, and a network cable core 3 formed by stranding a plurality of network signal wire cores. The power wire core 1, the control cable core 2 and the network cable core 3 are stranded to form a cable core. A tensile filling strip 4 is provided in the cable core, and an inner sheath layer 5, a Kevlar braided layer 6 and an outer sheath 7 are sequentially provided outside the cable core.

[0027] The power wire core includes a power conductor 11, the power conductor 11 is coated with a power ethylene propylene diene monomer (EPDM) rubber insulation layer 12, a power Kevlar braided layer 13 is provided outside the power ethylene propylene diene monomer (EPDM) rubber insulation layer 12, and a power liquid silicone rubber coating 14 is provided outside the power Kevlar braided layer 13.

[0028] The control signal wire core includes a control signal conductor 21, a control insulation layer 22 is provided outside the control signal conductor 21, a control Kevlar braided layer 23 is provided outside the control cable core formed by stranding a plurality of control signal wires, and a control liquid silicone rubber coating 24 is provided outside the control Kevlar braided layer 23.

[0029] The network signal wire core includes a network signal conductor 31, a network insulation layer 32 is provided on the network signal conductor 31, a network Kevlar braided layer 33 is provided outside the network cable core 3 formed by stranding a plurality of network signal wire cores, and a network liquid silicone rubber coating 34 is provided outside the network Kevlar braided layer 33.

[0030] The multi-functional mobile flexible cable of the present invention is provided with a power wire core, a control cable core and a network cable core, and is used to meet the transmission of cable power, network signals and control signals. By weaving a layer of KEVLAR (Kevlar) fiber rope outside the power wire core, the control cable core and the network cable core and attaching a layer of liquid silicone rubber to form an integral structure, the wear resistance and anti-adhesion performance of the cable core are enhanced, the sliding effect of the whole cable is greatly enhanced, the torsion and winding ability of the cable are improved, and a tensile filling strip is provided in the cable core, and the inner and outer sheath Kevlar braided layers are woven and connected to form an integral body. Through the overall solution, the tensile resistance, compressive resistance, anti-dragging and wear resistance of the cable are greatly improved, and the service life of the cable is increased.

[0031] As Figure 1 shown, in a preferred embodiment of the present invention, the high-life multi-functional mobile flexible cable of the present invention includes a cable core formed by stranding three power wire cores 1, two control cable cores 2 and one network cable core 3. A tensile filling strip 4 is provided in the cable core, and an inner sheath layer 5, a Kevlar braided layer 6 and an outer sheath 7 are sequentially provided outside the cable core. Obviously, the number of the power wire core 1, the control cable core 2 and the network cable core 3 can be increased according to needs, and all can be single or multiple.

[0032] The control cable core 2 is formed by stranding a plurality of control signal wire cores, which are three control signal wire cores stranded in this embodiment. The network cable core 3 is formed by stranding a plurality of network signal wire cores, which are three control signal wire cores stranded in this embodiment. The tensile filling strip 4 is located between the power wire core 1, the control cable core 2 and the network cable core 3. In this embodiment, the tensile filling strip 4 is located at the center of the cable core. The three power wire cores 1 are arranged in a triangular shape. The tensile filling strip 4 is located at the center of the three power wire cores 1. The two control cable cores 2 and one network cable core 3 are respectively located outside two adjacent power wire cores 1.

[0033] The power wire core 1 includes a power conductor 11, an ethylene propylene diene monomer (EPDM) rubber insulation layer 12 is coated outside the power conductor 11, a Kevlar braided layer 13 is provided outside the ethylene propylene diene monomer rubber insulation layer 12, and a liquid silicone rubber coating 14 is provided outside the Kevlar braided layer 13. Preferably, the power conductor 11 is a Class 6 copper conductor or a tinned copper conductor, which is formed by stranding a plurality of conductor filaments in the same direction. The diameter of the conductor filaments is 0.11 mm to 0.13 mm, preferably 0.12 mm. The ethylene propylene diene monomer rubber insulation layer 12 is extruded with a high-strength EPDM (ethylene propylene diene monomer rubber) insulation material. The Kevlar braided layer 13 and the liquid silicone rubber coating 14 adopt a structure of Kevlar braiding plus liquid silicone rubber coating solution. A Kevlar fiber rope is braided outside the ethylene propylene diene monomer rubber insulation layer 12 and a layer of liquid silicone rubber is attached and cured to form an integral body, enhancing the wear resistance and anti-adhesion performance of the power wire core to improve the slip effect of the cable. The thickness of the liquid silicone rubber coating 14 is preferably 0.008 - 0.012 mm. The thickness of the liquid silicone rubber coating 14 formed outside the Kevlar braided layer 13 is preferably 0.01 mm. During production, the spraying and heating and baking method can be adopted, and spraying can be carried out through the hot baking channel technology. Of course, other spraying methods can also be adopted.

[0034] The control signal core includes a control signal conductor 21, outside which there is a control insulation layer 22. Outside the control cable core formed by stranding multiple control signal lines, there is a control Kevlar braided layer 23, and outside the control Kevlar braided layer 23, there is a control liquid silicone rubber coating 24. Preferably, the control signal conductor 21 is made of rubber filling and copper wire braiding, with the single wire diameter of the copper wire being 0.09 - 0.11 mm, and preferably 0.10 mm. Preferably, the control insulation layer 22 is a control ethylene propylene diene monomer (EPDM) rubber insulation layer, which is extruded with high-strength EPDM (ethylene propylene diene monomer) insulation material. After multiple control signal cores are cabled, there are a control Kevlar braided layer 23 and a control liquid silicone rubber coating 24. The control Kevlar braided layer 23 and the control liquid silicone rubber coating 24 adopt a structure of Kevlar (Kevlar) braiding plus liquid silicone rubber coating solution. A Kevlar fiber rope is braided outside the control cable core and at the same time a layer of liquid silicone rubber is attached and cured to form a whole, enhancing the wear resistance and anti-adhesion performance of the control cable core to improve the slip effect of the cable.

[0035] The network signal core includes a network signal conductor 31, on which there is a network insulation layer 32. Outside the network cable core 3 formed by stranding multiple network signal lines, there is a network Kevlar braided layer 33, and outside the network Kevlar braided layer 33, there is a network liquid silicone rubber coating 34. Preferably, the network signal conductor 31 is a Class B stranded conductor; the network insulation layer 32 is a silane cross-linked insulation layer, which is extruded with a micro-cross-linked type of silane cross-linked polyethylene material. The network Kevlar braided layer 33 and the network liquid silicone rubber coating 34 adopt a structure of Kevlar (Kevlar) braiding plus liquid silicone rubber coating solution. A Kevlar fiber rope is braided outside the network cable core and at the same time a layer of liquid silicone rubber is attached and cured to form a whole, enhancing the wear resistance and anti-adhesion performance of the network cable core to improve the slip effect of the cable.

[0036] The control liquid silicone rubber coating 24 and the network liquid silicone rubber coating 34 can adopt the same processing method as the power liquid silicone rubber coating 14, that is, by spraying and heating and baking, to form a liquid silicone rubber layer with a thickness of about 0.01 mm outside the corresponding braided layer. The preferred thicknesses of the control liquid silicone rubber coating 24 and the network liquid silicone rubber coating 34 are both 0.008 - 0.012 mm.

[0037] The tensile filling strip 4 is an ethylene propylene diene monomer rubber strip containing steel wires, adopting a structure of high-strength EPDM insulation plus steel wires. The inner sheath layer 5 is a chloroprene rubber inner sheath layer. The Kevlar braided layer 6 adopts a Kevlar (Kevlar) braiding structure, and preferably the braiding density is not less than 40%. The outer sheath 7 is a chloroprene outer sheath, which is extruded with chloroprene material.

[0038] The preparation method of the multifunctional mobile flexible cable of the present invention adopts the following steps:

[0039] S1: Stranding and bunching multiple conductor single wires in the same direction to form a power conductor 11, extruding a layer of ethylene propylene diene monomer rubber outside the power conductor to form a power ethylene propylene diene monomer rubber insulation layer 12, braiding a Kevlar fiber rope outside the power ethylene propylene diene monomer rubber insulation layer 12 to form a power Kevlar braided layer 13, spraying liquid silicone rubber outside the power Kevlar braided layer 13, and then heat-curing to form a power liquid silicone rubber coating 14. The liquid silicone rubber penetrates into the power Kevlar braided layer 13 to make the power Kevlar braided layer 13 and the power liquid silicone rubber coating 14 form an integral body, thus obtaining a power core 1. Preferably, the power conductor 11 is a Class 6 copper conductor or a tinned copper conductor, the braiding density of the power Kevlar braided layer 13 is not less than 50%, and the thickness of the power liquid silicone rubber coating 14 is 0.01 mm.

[0040] S2: Extruding a layer of ethylene propylene diene monomer rubber outside the control signal conductor 21 to form a control insulation layer 22, thus obtaining a control signal core. Preferably, the control signal conductor 21 adopts rubber filling and copper wire braiding.

[0041] S3: Stranding multiple control signal cores to form a control cable core 2, braiding a Kevlar fiber rope outside the control cable core 2 to form a control Kevlar braided layer 23, spraying liquid silicone rubber outside the control Kevlar braided layer 23, and then heat-curing to form a control liquid silicone rubber coating 24. The liquid silicone rubber penetrates into the control Kevlar braided layer 23 to make the control Kevlar braided layer 23 and the control liquid silicone rubber coating 24 form an integral body, thus obtaining a wear-resistant and anti-adhesion control cable core. Preferably, the braiding density of the control Kevlar braided layer 23 is not less than 40%, and the thickness of the control liquid silicone rubber coating 24 is 0.01 mm.

[0042] S4: Extruding a layer of silane cross-linked polyethylene material outside the network signal conductor to form a network insulation layer 32, thus obtaining a network signal core. Preferably, the network signal conductor 31 is a Class B stranded conductor.

[0043] S5: Stranding multiple network signal cores to form a network cable core 3, braiding a Kevlar fiber rope outside the network cable core 3 to form a control network Kevlar braided layer 33, spraying liquid silicone rubber outside the network Kevlar braided layer 33, and then heat-curing to form a network liquid silicone rubber coating 34. The liquid silicone rubber penetrates into the network Kevlar braided layer 33 to make the network Kevlar braided layer 33 and the network liquid silicone rubber coating 34 form an integral body, thus obtaining a wear-resistant and anti-adhesion network cable core. Preferably, the braiding density of the network Kevlar braided layer 33 is not less than 40%, and the thickness of the network liquid silicone rubber coating 34 is 0.01 mm.

[0044] S6: At least one tensile filling strip 4 is arranged between the power line core 1 obtained in step S1, the wear-resistant and anti-adhesion control cable core obtained in step S3, and the wear-resistant and anti-adhesion network cable core obtained in step S5, and they are stranded to form a cable core. Preferably, the tensile filling strip 4 is an ethylene propylene diene monomer (EPDM) rubber strip containing steel wires.

[0045] S7: An inner sheath layer 5 is extruded outside the cable core with chloroprene rubber. A Kevlar fiber rope is used to form a Kevlar braided layer 6 outside the inner sheath layer 5. An outer sheath 7 is extruded outside the Kevlar braided layer 6 with the same chloroprene rubber as the inner sheath layer 5, so that the inner sheath layer 5, the Kevlar braided layer 6, and the outer sheath 7 form a whole.

[0046] Preferred solution of the present invention: First, the power conductor adopts a class 6 copper conductor or a tinned copper conductor, which is stranded and complex-stranded in the same direction by multiple conductor filaments. The diameter of the conductor filament is 0.12 mm. The control signal conductor adopts a rubber filling and copper wire single-filament braiding method, and the diameter of the copper wire single-filament is 0.10 mm. The network signal conductor adopts a class B conductor structure. A layer of high-strength EPDM is extruded outside the power conductor and the control signal conductor to form an insulated wire core. A layer of micro-crosslinked silane crosslinked material is extruded outside the network signal conductor to form an insulating layer, so that the cable has good tensile and anti-torsion performance and good flexibility.

[0047] A layer of KEVLAR fiber rope is braided outside the main insulation of the power line core (i.e., the power EPDM insulation layer 12), and at the same time, a layer of liquid silicone rubber is attached to form a whole (the power Kevlar braided layer 13 and the power liquid silicone rubber coating 14); after the control signal wire cores are stranded into a cable, a layer of KEVLAR fiber rope is braided on the control cable core, and at the same time, a layer of liquid silicone rubber is attached to form a whole (the control Kevlar braided layer 23 and the control liquid silicone rubber coating 24); after the network signal wire cores are stranded into a cable, a layer of KEVLAR fiber rope is braided on the network cable core, and at the same time, a layer of liquid silicone rubber is attached to form a whole (the network Kevlar braided layer 33 and the network liquid silicone rubber coating 34); enhance the wear resistance and anti-adhesion performance of the power line core, the control cable core, and the network cable core, and enhance the slip effect of the whole cable.

[0048] A filling (tensile filling strip 4) with an EPDM insulation and steel wire structure is filled in the center of the assembled cable core of the power line core, the control cable core, and the network cable core to improve the overall tensile performance of the cable; the inner sheath layer uses chloroprene rubber and is braided with a Kevlar fiber rope (Kevlar braided layer 6) outside the inner sheath layer, and the outer sheath uses chloroprene rubber to meet the tensile, twist-resistant, oil-resistant, and weather-resistant performance of the mobile cable.

[0049] Compared with ordinary mobile cables, the present invention first adopts a structure in which a layer of KEVLAR fiber ropes is woven outside the power line core, control cable core and network cable core, and a layer of liquid silicone rubber is attached to form an integral structure, greatly enhancing the overall slip effect of the cable. Secondly, the power conductors are designed in the same direction, and the control signal conductors adopt a structure of filling and braiding copper wires to enhance the overall tensile strength of the small cores. Moreover, the inner and outer sheaths are made of high-strength neoprene rubber, and the inner and outer layers are connected by KEVLAR braiding to form an integral body, enhancing the cable's moving ability.

[0050] The above content is a further detailed description of the present invention in combination with specific preferred embodiments, and it cannot be determined that the specific implementation of the present invention is only limited to these descriptions. For those of ordinary skill in the technical field to which the present invention belongs, without departing from the concept of the present invention, several simple deductions or substitutions can be made, and all should be regarded as belonging to the protection scope of the present invention.

Claims

1. A multifunctional mobile flexible cable, comprising a power core (1), a control core (2) formed by stranding multiple control signal cores, and a network core (3) formed by stranding multiple network signal cores. The power core (1), control core (2), and network core (3) are stranded to form a cable core, characterized in that: a tensile filling strip (4) is provided inside the cable core, and an inner sheath layer (5), a Kevlar braided layer (6), and an outer sheath (7) are sequentially provided outside the cable core. The tensile filling strip (4) is located at the center of the cable core; the power core includes a power conductor (11), the power conductor (11) is coated with a power ethylene propylene diene monomer (EPDM) rubber insulation layer (12), a power Kevlar braided layer (13) is provided outside the power EPDM rubber insulation layer (12), and a power liquid silicone rubber coating (14) is provided outside the power Kevlar braided layer (13), the control signal core includes a control signal conductor (21), a control insulation layer (22) is provided outside the control signal conductor (21), a control Kevlar braided layer (23) is provided outside the control core formed by stranding multiple control signal cores, and a control liquid silicone rubber coating (24) is provided outside the control Kevlar braided layer (23), the network signal core includes a network signal conductor (31), a network insulation layer (32) is provided on the network signal conductor (31), a network Kevlar braided layer (33) is provided outside the network core (3) formed by stranding multiple network signal cores, and a network liquid silicone rubber coating (34) is provided outside the network Kevlar braided layer (33); the thicknesses of the power liquid silicone rubber coating (14), the control liquid silicone rubber coating (24), and the network liquid silicone rubber coating (34) are 0.008 - 0.012 mm.

2. The multifunctional mobile flexible cable according to claim 1, characterized in that: the control insulation layer (22) is an EPDM rubber insulation layer.

3. The multifunctional mobile flexible cable according to claim 1, characterized in that: the tensile filling strip (4) is an EPDM rubber strip containing steel wires.

4. The multifunctional mobile flexible cable according to claim 1, characterized in that: the inner sheath layer (5) is a chloroprene rubber inner sheath layer, and the outer sheath (7) is a chloroprene outer sheath.

5. The multi-functional mobile flexible cable according to claim 1, characterized in that: the power conductor (11) is a class 6 copper conductor or a tinned copper conductor, and is formed by stranding multiple conductor single wires in the same direction.

6. The multi-functional mobile flexible cable according to claim 1, characterized in that: the control signal conductor (21) uses rubber filling and copper wire braiding.

7. The multi-functional mobile flexible cable according to claim 1, characterized in that: the network signal conductor (31) is a type B stranded conductor, and the network insulation layer (32) is a silane cross-linked insulation layer.

8. The multi-functional mobile flexible cable according to claim 1, characterized in that: Liquid silicone rubber is sprayed outside the power Kevlar braided layer (13) and then heat-cured to form the power liquid silicone rubber coating (14). The liquid silicone rubber penetrates into the power Kevlar braided layer (13) to make the power Kevlar braided layer (13) and the power liquid silicone rubber coating (14) form an integral whole; Liquid silicone rubber is sprayed outside the control Kevlar braided layer (23) and then heat-cured to form the control liquid silicone rubber coating (24). The liquid silicone rubber penetrates into the control Kevlar braided layer (23) to make the control Kevlar braided layer (23) and the control liquid silicone rubber coating (24) form an integral whole; Spray liquid silicone rubber on the outer side of the network Kevlar braided layer (33), and then cure it by hot baking to form a network liquid silicone rubber coating (34). The liquid silicone rubber penetrates into the network Kevlar braided layer (33) so that the network Kevlar braided layer (33) and the network liquid silicone rubber coating (34) form an integral whole.

9. A preparation method of a multifunctional mobile flexible cable, characterized in that, It includes the following steps: S1: Stranding and composite stranding multiple conductor single wires in the same direction to form a power conductor (11). Extrude a layer of ethylene propylene diene monomer rubber on the outer side of the power conductor to form a power ethylene propylene diene monomer rubber insulation layer (12). Use Kevlar fiber ropes to braid on the outer side of the power ethylene propylene diene monomer rubber insulation layer (12) to form a power Kevlar braided layer (13). Spray liquid silicone rubber on the outer side of the power Kevlar braided layer (13), and then cure it by hot baking to form a power liquid silicone rubber coating (14). The liquid silicone rubber penetrates into the power Kevlar braided layer (13) so that the power Kevlar braided layer (13) and the power liquid silicone rubber coating (14) form an integral whole, thus obtaining a power cable core (1); S2: Extrude a layer of ethylene propylene diene monomer rubber on the outer side of the control signal conductor (21) to form a control insulation layer (22), thus obtaining a control signal cable core; S3: Stranding multiple control signal cable cores to form a control cable core (2). Use Kevlar fiber ropes to braid on the outer side of the control cable core (2) to form a control Kevlar braided layer (23). Spray liquid silicone rubber on the outer side of the control Kevlar braided layer (23), and then cure it by hot baking to form a control liquid silicone rubber coating (24). The liquid silicone rubber penetrates into the control Kevlar braided layer (23) so that the control Kevlar braided layer (23) and the control liquid silicone rubber coating (24) form an integral whole, obtaining a wear-resistant and anti-sticking control cable core; S4: Extrude a layer of silane cross-linked polyethylene material on the outer side of the network signal conductor to form a network insulation layer (32), thus obtaining a network signal cable core; S5: Stranding multiple network signal cable cores to form a network cable core (3). Use Kevlar fiber ropes to braid on the outer side of the network cable core (3) to form a control network Kevlar braided layer (33). Spray liquid silicone rubber on the outer side of the network Kevlar braided layer (33), and then cure it by hot baking to form a network liquid silicone rubber coating (34). The liquid silicone rubber penetrates into the network Kevlar braided layer (33) so that the network Kevlar braided layer (33) and the network liquid silicone rubber coating (34) form an integral whole, obtaining a wear-resistant and anti-sticking network cable core; S6: Set a tensile filling strip (4) between the power cable core (1) obtained in step S1, the wear-resistant and anti-sticking control cable core obtained in step S3, and the wear-resistant and anti-sticking network cable core obtained in step S5, and then strand them to form a cable core; S7: Extrude a neoprene rubber on the outer side of the cable core to form an inner sheath layer (5). Use Kevlar fiber ropes to form a Kevlar braided layer (6) on the outer side of the inner sheath layer (5). Extrude a neoprene rubber same as the inner sheath layer (5) on the outer side of the Kevlar braided layer (6) to form an outer sheath (7), so that the inner sheath layer (5), the Kevlar braided layer (6), and the outer sheath (7) form an integral whole; The thicknesses of the power liquid silicone rubber coating (14), the control liquid silicone rubber coating (24), and the network liquid silicone rubber coating (34) are 0.008 - 0.012 mm.

Citation Information

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