A riveting tool for seat cushion handles

By designing automated seat cushion handle riveting tooling, the problems of workers' vibration and high labor intensity during the motorcycle seat cushion handle riveting process are solved, and efficient and firm riveting effect is achieved, reducing production costs.

CN111002595BActive Publication Date: 2025-07-08JIANGMEN RONGSHENG IND CO LTD
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Patent Information

Application Number
CN201911417400.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-31
Publication Date
2025-07-08
Estimated Expiration
2039-12-31

AI Technical Summary

Technical Problem

During the riveting process of existing motorcycle seat cushion handles, workers hold rivet guns and cause large vibrations, high labor intensity, easy fatigue, and unstable riveting, low efficiency, easy to produce bad products, and increase costs.

Method used

Design a seat cushion handle riveting tool, including the main frame, power unit, rivet gun, working platform and controller, and control the power unit to drive the rivet gun for automatic riveting through the foot switch, and fix the pull belt, ensuring the accurate height and position of the rivet gun.

Benefits of technology

It improves riveting efficiency, reduces worker fatigue, ensures the firmness of riveting and product quality, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a riveting tooling for a seat cushion handle, comprising: a main frame provided with a loading platform and a gantry located above the loading platform; a power device connected to the gantry; a rivet gun connected to the power device, and the power device can drive the rivet gun to move up and down; an operation platform located directly below the rivet gun, and the operation platform is provided with a fixture; a controller electrically connected to the power device and the rivet gun, and the controller is further provided with a foot switch. The operation process of the present invention is highly automated, greatly improving the operation efficiency and reducing the production cost; workers do not need to hold the rivet gun by hand, eliminating the phenomenon of arm soreness caused by the vibration of the rivet gun during the riveting process, not being easily fatigued, and being able to maintain high-efficiency work; the height of the rivet gun is limited by the power device, preventing deviation, ensuring firm riveting, and improving the product quality.
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Description

Technical Field

[0001] The present invention relates to the technical field of motorcycles, and specifically to a riveting tooling for a seat handle. Background Art

[0002] Two-wheel vehicles, such as motorcycles, electric bikes, etc., have the advantages of flexibility and lightness, and are thus deeply loved by users.

[0003] A seat handle is usually provided on the seat of a motorcycle for passengers to hold by hand. Referring to Figure 4 , the seat handle includes a pull strap 510 and fixing parts 520 at both ends. The two ends of the pull strap 510 pass through the holes of the fixing parts 520 and are fixed by rivets. The existing production method is for workers to hold a rivet gun to complete the operation. During riveting, the vibration is large, causing arm soreness to the operators, with high labor intensity and easy fatigue. Long-term operation of the rivet gun will lead to problems such as insecure riveting and reduced efficiency, and it is easy to produce defective products, increasing costs. Summary of the Invention

[0004] The present invention aims to at least solve one of the technical problems existing in the prior art. For this purpose, a riveting tooling for a seat handle is provided, which greatly improves the operation efficiency and eliminates the problem of insecure riveting.

[0005] A riveting tooling for a seat handle according to an embodiment of the first aspect of the present invention includes:

[0006] A main frame, provided with a loading platform and a gantry located above the loading platform;

[0007] A power device, connected to the gantry;

[0008] A rivet gun, connected to the power device, and the power device can drive the rivet gun to move up and down;

[0009] An operation platform, located directly below the rivet gun, and the operation platform is provided with a fixture;

[0010] A controller, electrically connected to the power device and the rivet gun, and the controller is also provided with a foot switch.

[0011] The riveting tool for the seat handle according to the embodiment of the first aspect of the present invention has at least the following beneficial effects: During operation, both ends of the pulling belt pass through the holes of the fixing member and are fixed by the fixture. The worker inputs a start signal through the foot switch, and the controller controls the power device to act. The power device drives the rivet gun to move downward. When the rivet gun reaches the set appropriate height, the controller controls the rivet gun to start, and fixes the end of the pulling belt with a rivet, completing the riveting process. The operation process is highly automated, greatly improving the operation efficiency and reducing the production cost; The worker does not need to hold the rivet gun by hand, eliminating the phenomenon of arm soreness caused by the vibration of the rivet gun during the riveting process, being not easily fatigued, and can maintain high-efficiency work; The height of the rivet gun is limited by the power device, preventing deviation, ensuring firm riveting, and improving product quality.

[0012] According to some embodiments of the present invention, the power device is a cylinder, the cylinder is fixedly installed on the gantry, and the piston rod of the cylinder passes through the gantry and is connected to the rivet gun.

[0013] According to some other embodiments of the present invention, the power device is an oil cylinder, the oil cylinder is fixedly installed on the gantry, and the piston rod of the oil cylinder passes through the gantry and is connected to the rivet gun.

[0014] According to some embodiments of the present invention, the power device is connected with a bracket for installing the rivet gun. The bracket is an L-shaped plate, including a horizontal plate and a vertical plate connected to the power device, and the vertical plate shields the rivet gun.

[0015] According to some embodiments of the present invention, a first material box for accommodating the fixing member is arranged on the gantry. The first material box is inclined and the lower end is close to the fixture.

[0016] According to some embodiments of the present invention, a second material box is arranged in the middle of the loading platform. The second material box is inclined and the lower end is located below the operation platform.

[0017] According to some embodiments of the present invention, the fixture is a U-shaped plate. A rectangular hole is formed between the U-shaped plate and the operation platform for accommodating the pulling belt, and a through hole for aligning with the rivet gun is arranged on the U-shaped plate.

[0018] According to some embodiments of the present invention, a vertical seat is fixed on the operation platform, an adjusting screw is connected to the vertical seat, and the adjusting screw is connected to the fixture and can push the fixture to move.

[0019] The additional aspects and advantages of the present invention will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present invention. Description of the Drawings

[0020] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0021] Figure 1 The front view of some embodiments of the present invention;

[0022] Figure 2 The left view of some embodiments of the present invention;

[0023] Figure 3 The schematic diagram of the installation structure of the rivet gun in some embodiments of the present invention;

[0024] Figure 4 The schematic diagram of the structure of the seat cushion handle. Specific embodiments

[0025] This part will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The function of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present invention. However, it should not be construed as a limitation on the protection scope of the present invention.

[0026] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present invention.

[0027] In the description of the present invention, the meaning of "several" is one or more, the meaning of "multiple" is two or more, "greater than", "less than", "exceeding", etc. are understood as not including the number itself, and "above", "below", "within", etc. are understood as including the number itself. If there is a description of "first" and "second", it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0028] In the description of the present invention, unless otherwise clearly defined, terms such as "set", "installed", "connected", etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.

[0029] In the existing seat cushion handle, usually workers hold the rivet gun to complete the riveting operation. During riveting, the vibration of the rivet gun is large, causing soreness in the operator's arms, high labor intensity, easy fatigue. Long-term operation of the rivet gun will lead to problems such as insecure riveting and reduced efficiency, and it is easy to produce defective products.

[0030] To solve the above technical problems, refer to Figures 1 to 2, an embodiment of the first aspect of the invention provides a riveting tool for a seat cushion handle, comprising: a main frame 100, provided with a loading platform 110 and a gantry 120 located above the loading platform 110; a power device 200, connected to the gantry 120; a rivet gun 300, connected to the power device 200, and the power device 200 can drive the rivet gun 300 to move up and down; an operation platform 130, located directly below the rivet gun 300, the operation platform 130 is provided with a fixture 140, and the operation platform 130 is a cross bar welded and fixed to the gantry 120; a controller 400, electrically connected to the power device 200 and the rivet gun 300, and the controller 400 is also provided with a foot switch 410. With the above-mentioned riveting tool, the operation process is as follows: The worker first passes both ends of the pull belt 510 through the holes of the fixing member 520, then uses the fixture 140 to fix the fixing member 520 and the pull belt 510. The worker steps on the foot switch 410 to input a start signal to the controller 400. The controller 400 first controls the power device 200 to act, and the power device 200 drives the rivet gun 300 to move down. When the rivet gun 300 reaches the set height, the controller 400 then controls the rivet gun 300 to start, and fixes the end of the pull belt 510 with a rivet, completing the riveting process. The operation process is highly automated, greatly improving the operation efficiency and reducing the production cost; The worker does not need to hold the rivet gun 300 by hand, eliminating the arm soreness caused by the vibration of the rivet gun 300 during the riveting process, not being prone to fatigue, and being able to maintain high efficiency. The worker can operate while sitting on a chair, further reducing fatigue; The height of the rivet gun 300 is limited by the power device 200, preventing deviation, ensuring firm riveting, improving product quality, eliminating defective products, and being beneficial to reducing costs.

[0031] Referring to Figure 2 , according to some embodiments of the present invention, the power device 200 is a cylinder, the cylinder is fixedly installed on the gantry 120, and the piston rod of the cylinder passes through the gantry 120 and is connected to the rivet gun 300. Using a cylinder as the power device 200 has a simple structure and is easy to use. The cylinder drives the rivet gun 300 to move down, and the operating height of the rivet gun 300 can be set as the maximum stroke of the cylinder. When the cylinder maintains pressure, it limits and maintains the height of the rivet gun 300, which is beneficial to ensuring firm riveting.

[0032] Referring to Figure 2 , according to other embodiments of the present invention, the power device 200 is an oil cylinder, the oil cylinder is fixedly installed on the gantry 120, and the piston rod of the oil cylinder passes through the gantry 120 and is connected to the rivet gun 300. Using an oil cylinder as the power device 200 has the advantages of large driving force and accurate stroke. The operating height of the rivet gun 300 can be set as the maximum stroke of the oil cylinder. During the pressure-holding process of the oil cylinder, the height of the rivet gun 300 can be kept unchanged, ensuring firm riveting.

[0033] Referring to Figure 3, for the convenience of installing the rivet gun 300, according to some embodiments of the present invention, the power device 200 is connected with a bracket 210 for installing the rivet gun 300. The bracket 210 is an L-shaped plate, including a horizontal plate 211 connected to the power device 200 and a vertical plate 212. The horizontal plate 211 facilitates the fixing of the rivet gun 300, and the vertical plate 212 is located between the worker and the rivet gun 300. The vertical plate 212 shields the rivet gun 300 and can block sundries such as rivets splashing during the riveting process, protecting the worker.

[0034] Refer to Figure 1 , according to some embodiments of the present invention, a first material box 150 for accommodating the fixing member 520 is provided on the gantry 120. The first material box 150 is inclined and the lower end is close to the fixture 140. The inclined first material box 150 facilitates the automatic sliding of the fixing member 520 and accumulates at a position close to the fixture 140, facilitating the worker to pick up and improving the operation efficiency.

[0035] Refer to Figure 1 , according to some embodiments of the present invention, a second material box 160 is provided in the middle of the carrier 110. The second material box 160 is inclined and the lower end is located below the operation platform 130. The second material box 160 can be used to carry the pull belt 510 for the worker to pick up, or to place the finished product of the seat cushion handle, facilitating the worker's operation and improving the efficiency.

[0036] Refer to Figure 2 , according to some embodiments of the present invention, the fixture 140 is a U-shaped plate. A rectangular hole is formed between the U-shaped plate and the operation platform 130 for accommodating the pull belt 510, and a through hole for aligning with the rivet gun 300 is provided on the U-shaped plate. With the above structure, the end of the pull belt 510 passes through the hole of the fixing member 520 and is stuffed into the rectangular hole. The end of the pull belt 510 is pressed by the U-shaped plate, and then the rivet gun 300 performs riveting through the through hole of the U-shaped plate, facilitating the fixing of the end of the pull belt 510 and ensuring the riveting quality.

[0037] Refer to Figure 2 , according to some embodiments of the present invention, a vertical seat 131 is fixed on the operation platform 130. An adjusting screw 132 is connected to the vertical seat 131. The adjusting screw 132 is connected to the fixture 140 and can push the fixture 140 to move. By rotating the adjusting screw 132, the fixture 140 can be pushed to move and adjust the position to adapt to seat cushion handles of different specifications.

[0038] As described above, it is only the preferred embodiment of the present invention, but the present invention is not limited to the above embodiments. As long as it achieves the technical effects of the present invention by any identical or similar means, it should fall within the protection scope of the present invention.

Claims

1. A riveting tooling for a seat cushion handle, characterized in that, Comprising: A main frame, provided with a loading platform and a gantry located above the loading platform; A power device, connected to the gantry; A rivet gun, connected to the power device, and the power device can drive the rivet gun to move up and down; An operation platform, located directly below the rivet gun, the operation platform is provided with a fixture, the fixture is a U-shaped plate, and a rectangular hole is formed between the U-shaped plate and the operation platform for accommodating a pull belt, and a through hole for aligning with the rivet gun is provided on the U-shaped plate; A controller, electrically connected to the power device and the rivet gun, and the controller is also provided with a foot switch.

2. The riveting tooling for a seat cushion handle according to claim 1, characterized in that, The power device is a cylinder, the cylinder is fixedly installed on the gantry, and the piston rod of the cylinder passes through the gantry and is connected to the rivet gun.

3. A riveting tooling for a seat cushion handle according to claim 1, characterized in that, The power device is an oil cylinder, the oil cylinder is fixedly installed on the gantry, and the piston rod of the oil cylinder passes through the gantry and is connected to the rivet gun.

4. A seat cushion handle riveting tooling according to claim 2 or 3, characterized in that, The power device is connected with a bracket for installing the rivet gun, the bracket is an L-shaped plate, including a horizontal plate and a vertical plate connected to the power device, and the vertical plate shields the rivet gun.

5. A seat cushion handle riveting tooling according to any one of claims 1 to 3, characterized in that A first material box for accommodating fixing parts is arranged on the gantry, the first material box is inclined and the lower end is close to the fixture.

6. A riveting tooling for a seat cushion handle according to any one of claims 1 to 3, characterized in that A second material box is arranged in the middle of the loading platform, the second material box is inclined and the lower end is located below the operation platform.

7. A riveting tool for a seat cushion handle according to claim 1, characterized in that, A vertical seat is fixed on the operation platform, an adjusting screw is connected to the vertical seat, and the adjusting screw is connected to the fixture and can push the fixture to move.

Citation Information

Patent Citations

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  • Automatic riveter of metal chair

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  • Riveting tool for seat cushion handle

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