A conveying device for a YD35 tray loading machine and a cigarette making machine

By designing the conveying device between the YD35 plate loader and the cigarette machine, the problem that the cigarette unit cannot directly check the quality of the cigarette support is solved, and timely detection and control of the quality of the cigarette support is achieved, reducing the scrapping of the cigarette support and improving production efficiency.

CN111003414BActive Publication Date: 2025-05-06CHINA TOBACCO SICHUAN IND CO LTD
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Patent Information

Application Number
CN201911168544.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-11-25
Publication Date
2025-05-06
Estimated Expiration
2039-11-25

AI Technical Summary

Technical Problem

During the production process, existing cigarette units cannot directly remove cigarette patches from the outlet of the coiling equipment for quality inspection, which makes it difficult to control the quality of the production process, and when quality problems arise, a large number of cigarette patches are scrapped, increasing consumption and inconvenient operation.

Method used

A conveying device between the YD35 disc loader and the cigarette machine is designed, including a conveying channel connecting the cigarette machine and the disc loader. The channel is equipped with a conveying belt and a support member. After the cigarette support is transported from the cigarette machine outlet, it moves forward slowly through the belt to form a sufficient gap space to facilitate viewing the quality of the cigarette support.

Benefits of technology

It realizes the direct view of the quality of cigarette sticks at the outlet of the coiling equipment, timely discovers problems, reduces the risk of unqualified cigarette sticks entering the plate loader, avoids the scrapping of a large number of cigarette sticks, and improves production quality and efficiency.

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Abstract

The present invention discloses a conveying device for a YD35 cigarette loading machine and a cigarette making machine, which comprises a conveying channel connecting the cigarette making machine and the cigarette loading machine. The conveying channel includes a conveying belt connected to the outlet conveying wheel of the cigarette making machine. The conveying belt includes an upper belt and a lower belt which are respectively connected to two outlet conveying wheels, and a supporting component is arranged at the lower belt; the upper belt is in a "Ji" shape. When a cigarette is detected at the outlet of the cigarette making machine, the detector emits a signal to make the electromagnetic clutch engage to drive the outlet conveying wheel, thereby driving the channel belt to move synchronously. When the cigarette is conveyed out from the Max outlet, the cigarette enters this conveying device. Under the action of the belt, the cigarette stream moves forward slowly and gradually enters the YD35 cigarette loading machine. A sufficiently large gap space is formed between the lower belt and the "Ji"-shaped upper belt, which is convenient for checking the quality of the cigarette from this place. It avoids the unnecessary troubles brought by unqualified cigarettes entering the loading machine, and has obvious effects on improving the quality, increasing the efficiency and reducing the consumption of equipment production.
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Description

Technical Field

[0001] The invention relates to the technical field of cigarette making equipment, in particular to a YD35 tray loading machine and a cigarette making machine conveying device. Background Art

[0002] The cigarette making and connecting unit includes a cigarette making machine, a YD35 tray loading machine and a cigarette tray elevator. The cigarette making machine includes a VE part, a SE part and a Max part. The cigarette outlet of the Max is directly connected to the YD35 tray loading machine, and there is no cigarette conveying channel between the two. When the cigarette making machine and the tray loading machine are working, the cigarettes made by the cigarette making machine immediately enter the tray loading machine from the outlet of the Max, and the tray loading machine neatly loads the multi-layered cigarettes into the cigarette storage tray. There are two problems with the existing cigarette making machine unit:

[0003] 1. The cigarette receiving channel inside the YD35 cigarette traying machine is very short. To protect the safety of production personnel, both the cigarette making machine and the traying machine are equipped with protective covers. During normal production, the cigarettes produced from the cigarette making machine Max outlet directly enter the YD35 cigarette traying machine. The operator cannot take out the cigarettes at the exit of the cigarette making equipment for quality inspection, making it difficult to control the quality of the production process, which poses a greater risk to the quality and safety of cigarettes.

[0004] 2. Since cigarettes are produced at a very high speed (8,000 cigarettes / minute), cigarettes with quality problems are immediately loaded neatly into the cigarette tray by the tray loading machine. At this time, the cigarettes can only be taken out from the cigarette tray elevator to check the quality. If the cigarettes have quality defects, although they can be adjusted online or immediately shut down for maintenance, the cigarettes (15,000 cigarettes) from the MAX exit to the cigarette tray elevator can only be scrapped, which not only increases consumption, but also brings great inconvenience to the production personnel. Summary of the invention

[0005] The purpose of the present invention is to provide a conveying device for a YD35 tray loading machine and a cigarette making machine, which is used to solve the problems in the prior art that cigarettes cannot be directly taken out at the outlet of the cigarette making equipment for quality inspection during the production process, it is difficult to control the quality of the production process, and a large amount of consumption occurs when production quality problems occur.

[0006] The present invention solves the above problems through the following technical solutions:

[0007] A conveying device for a YD35 cigarette loading machine and a cigarette making machine, comprising a conveying channel connecting the cigarette making machine and the cigarette loading machine. The conveying channel includes a conveying belt connected to the outlet conveying wheel of the cigarette making machine. The conveying belt includes an upper belt and a lower belt respectively connected to two outlet conveying wheels, and a supporting member is provided at the lower belt; the upper belt is in a "ji" shape. When cigarettes are detected at the outlet of the cigarette making machine, the detector emits a signal to engage the electromagnetic clutch to drive the outlet conveying wheel, thereby driving the channel belt to move synchronously. When the cigarettes are conveyed out from the Max outlet, the cigarettes enter this conveying device. Under the action of the belt, the cigarettes move slowly forward and gradually enter the YD35 cigarette loading machine. A sufficient clearance space is formed between the lower belt and the "ji"-shaped upper belt, facilitating the inspection of the cigarette quality from this position.

[0008] Preferably, a semi-open housing is provided outside the conveying channel. The semi-open housing facilitates the inspection of the cigarette quality on the lower belt from the open side.

[0009] Preferably, a baffle is provided at the open part of the housing and is movably connected to the supporting member. The baffle can limit the cigarettes on the belt to prevent them from falling. At the same time, the movable connection facilitates the opening of the baffle to inspect the internal cigarette quality.

[0010] Preferably, the baffle is made of plexiglass and is movably connected to the supporting member through a pair of hinges. The plexiglass is a transparent material and is not easily broken, which can avoid the necessity of opening the baffle when inspecting the cigarette quality. Other similar transparent materials can achieve the same effect, and the connection method of the pair of hinges is stable and reliable.

[0011] Preferably, the length of the conveying channel is 690 mm, which has sufficient buffer length and can effectively prevent a large number of cigarettes with quality problems from entering the loading machine quickly, effectively reducing losses.

[0012] Preferably, the conveying channel is connected to the back plate of the cigarette making machine through a connecting cigarette making machine bracket.

[0013] Preferably, a transition wheel is provided at the bending part of the upper belt to keep it taut.

[0014] Preferably, the supporting member is a 30-series heavy-duty aluminum profile.

[0015] Preferably, at the docking part of the channel and the loading machine, the upper belt is shorter than the lower belt. Such a design facilitates the docking with the loading machine.

[0016] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0017] (1) The front end of the present invention is semi-open and located in the production area. The channel length between the MAX outlet and the YD35 cigarette loading machine is 690 mm, thus increasing the distance between the two. When the cigarette passes through the added channel, production personnel can take out the cigarette at any time for product quality inspection, ensuring strict control over the quality of the produced cigarettes and enabling timely detection of quality problems.

[0018] (2) After the present invention is applied to the cigarette making machine, the forward-moving cigarette stream will not immediately enter the YD35 cigarette loading machine, which buffers the time for the cigarette stream to enter the loading machine. When quality problems occur with the cigarettes, production personnel can immediately remove the unqualified cigarettes from the added channel for scrapping or stop the machine for maintenance, avoiding unnecessary troubles caused by unqualified cigarettes entering the loading machine and significantly improving the quality, efficiency, and reducing consumption of equipment production. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a perspective structure diagram and an overall structure diagram of the conveying device between the YD35 loading machine and the cigarette making machine of the present invention;

[0020] Reference numerals in the drawings: 1 - outlet conveying wheel; 2 - upper belt; 3 - transition wheel; 4 - lower belt; 5 -承接装置; 6 - hinge; 7 - baffle; 8 - connecting cigarette making machine bracket; 9 - cigarette making machine fixing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The present invention will be further described in detail below in conjunction with embodiments, but the embodiments of the present invention are not limited thereto.

[0022] Embodiment 1:

[0023] Combined with the attached Figure 1 As shown, a conveying device between the YD35 and the cigarette making machine includes a conveying channel connecting the cigarette making machine and the loading machine. The conveying channel is connected to the back panel of the cigarette making machine through the connecting cigarette making machine bracket 8. The conveying channel includes a conveying belt connected to the outlet conveying wheel 1 of the cigarette making machine. The conveying belt includes an upper belt 2 and a lower belt 4 respectively connected to two outlet conveying wheels 1, and a supporting member 5 is provided at the lower belt 4; the upper belt 2 is in a "J" shape and is tensioned by arranging a transition wheel 3 at the bending part of the upper belt 2; when the outlet of the cigarette making machine detects a cigarette, the detector emits a signal to make the electromagnetic clutch engage to drive the outlet conveying wheel 1, thereby driving the channel belt to move synchronously. When the cigarette is conveyed out from the Max outlet, the cigarette enters this conveying device. Under the action of the belt, the cigarette stream moves forward slowly and gradually enters the YD35 cigarette loading machine. The lower belt 4 and the "J"-shaped upper belt 2 form a large enough gap space to facilitate checking the quality of the cigarette from this place.

[0024] In order to protect part of the conveying belt, a semi-open shell is provided outside the conveying channel. At the same time, the semi-open shell facilitates checking the quality of cigarettes on the lower belt 4 from the open surface.

[0025] In addition, a baffle 7 is provided at the opening of the shell, and the baffle 7 is flexibly connected to the supporting component 5 through a pair of hinges 6 to ensure the stability of the connection. The baffle 7 can limit the cigarettes on the belt to prevent them from falling, and the movable connection makes it easy to open the baffle 7 to check the quality of the cigarettes inside.

[0026] Generally, the baffle 7 is made of organic glass, which is a transparent material and is not easy to break, so that the baffle 7 does not need to be opened when checking the quality of cigarettes. Other similar transparent materials can also achieve the same effect.

[0027] The length of the conveying channel of this embodiment is 690mm, which has sufficient buffer length, and can effectively prevent cigarettes with quality problems from entering the tray loading machine in large quantities and quickly, effectively reducing losses. This length can be adjusted according to the production rate of the cigarette making machine. If the production rate is high and a longer buffer time is required, the length of the channel should be appropriately lengthened, otherwise the length of the channel can be appropriately shortened.

[0028] 30 series heavy-duty aluminum profiles are used as the supporting component 5 to hold the lower belt 4 in a horizontal state; in addition, at the junction of the channel and the tray loading machine, the upper belt 2 is slightly shorter than the lower belt 4, so that it is easy to connect with the tray loading machine.

[0029] Although the present invention is described herein with reference to the illustrative embodiments of the present invention, the above embodiments are only preferred embodiments of the present invention, and the embodiments of the present invention are not limited to the above embodiments. It should be understood that those skilled in the art can design many other modifications and embodiments, which will fall within the scope and spirit of the principles disclosed in this application.

Claims

1. A conveying device for a YD35 tray loading machine and a cigarette making machine, characterized in that: It includes a conveying channel connecting a cigarette making machine and a tray loading machine, the conveying channel includes a conveying belt connected to an outlet conveying wheel of the cigarette making machine, the conveying belt includes an upper belt and a lower belt respectively connected to two outlet conveying wheels, and a supporting component is arranged at the lower belt; the upper belt is in a "J" shape; the baffle is a plexiglass plate, and is movably connected to the supporting component through a pair of hinges; at the joint between the channel and the tray loading machine, the upper belt is shorter than the lower belt; A semi-open shell is provided outside the conveying channel; The opening of the shell is provided with a baffle which is movably connected with the supporting component.

2. The conveying device of the YD35 tray loading machine and cigarette making machine according to claim 1 is characterized in that: The length of the conveying channel is 690 mm.

3. The conveying device of the YD35 tray loading machine and cigarette making machine according to claim 1 is characterized in that: The conveying channel is connected to the cigarette making machine back plate by linking the cigarette making machine support.

4. The conveying device of the YD35 tray loading machine and cigarette making machine according to claim 1 is characterized in that: A transition wheel is provided at the bending position of the upper belt to make it tensioned.

5. The conveying device of the YD35 tray loading machine and cigarette making machine according to claim 1 is characterized in that: The supporting parts are 30 series heavy-duty aluminum profiles.

Citation Information

Patent Citations

  • Shaft sampling and pneumatic conveying device

    CN101071094A

  • It draws off and to carry storehouse fluid -bed conveyer to draw off on drum cigarette to cigarette machine

    CN206714059U

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    CN211337494U