Medium voltage resin busbar insulation base casting mold
By designing a medium-pressure resin busbar insulated base casting mold containing U-shaped groove plate and loose mold screws, the problems of inconvenient positioning and difficult mold release operation of steel installation inserts are solved, and the product quality is stable and production efficiency is improved.
Patent Information
- Application Number
- CN202010009142.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-01-06
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2040-01-06
AI Technical Summary
During the casting process, the medium-pressure resin busbar insulated base has a lack of a limit fixing structure, which leads to inconvenient positioning of steel installation inserts, which easily causes displacement, resulting in unstable product quality and difficult demolding operation, which affects the overall strength.
A medium-pressure resin busbar insulated base casting mold is designed, including a casting mold cavity composed of a bottom plate, a sealing plate at both ends, and a side plate at both sides. A vertical partition plate and a transverse partition plate are arranged inside, and divided into four mold separation cavity. The installation of the limit steel inserts are fixed through the combination of U-shaped groove plate and loose mold screws, and the inserts of different models and specifications are adapted to ensure accurate positioning.
It realizes accurate positioning and stable quality of steel-mounted inserts, simplifies mold release operations, reduces production costs and time, and improves product strength and appearance quality.
Smart Images

Figure CN111037822B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a casting mould for a medium-voltage resin busbar insulation base. Background Art
[0002] The insulating base of the medium-voltage resin busbar is usually equipped with steel mounting inserts, which need to be embedded in the insulating base during casting. There is no corresponding limiting and fixing structure in the traditional casting process, which makes positioning inconvenient. Displacement is likely to occur during the casting process, resulting in position deviation and unstable product quality. After casting, the insulating base is not easy to separate from the mold cavity, and demolding is difficult. After casting, it is also necessary to add signs and identification content on the side of the insulating base, which destroys the completion of the casting structure, affects the overall strength, and is time-consuming and labor-intensive. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a medium-voltage resin busbar insulation base casting mold that can fix and limit steel installation inserts, has accurate positioning, stable quality, is separated from the mold cavity after casting, and is easy to demold, saving time and effort.
[0004] The casting mold for the insulating base of a medium-voltage resin busbar of the present invention is characterized in that: it comprises a casting mold cavity formed by connecting a bottom plate, sealing plates at both ends, and side plates at both sides, a longitudinal partition plate and a transverse partition plate are arranged inside the casting mold cavity, and the casting mold cavity is divided into four mutually symmetrical sub-mold cavities by the longitudinal partition plate and the transverse partition plate; U-shaped groove plates are fixedly connected above the sealing plates at both ends, and the side edges of the U-shaped groove plates at both ends extend horizontally to the top of the four sub-mold cavities, and the inner end of each side edge of each U-shaped groove plate is respectively connected to a loose mold screw, and the part of each loose mold screw located below the U-shaped groove plate is covered with an adjusting sleeve, and each loose mold screw is sequentially connected to the steel mounting insert embedded in the insulating base through the U-shaped groove plate and the adjusting sleeve;
[0005] Two U-shaped groove plates facing the mold splitting cavities on both sides are also fixedly connected above the transverse partition plate;
[0006] An "I"-shaped slot plate is fixedly connected above the transverse partition plate, and four side edges of the "I"-shaped slot plate extend horizontally to the tops of the four parting cavities, and are sequentially connected with mold loosening screws and adjustment sleeves;
[0007] The bottom plate, the sealing plates at both ends, the longitudinal partition, the transverse partition, the U-shaped groove plate, and the "I"-shaped groove plate are fixedly connected to form an integral structure, and the side plates on both sides are respectively connected to the edges of the bottom plate, the sealing plates at both ends, and the transverse partition by threads to form a stripping plate;
[0008] The inner side of the side plate is provided with a logo module protruding inwards;
[0009] The side panels are respectively composed of two sections of split short side panels.
[0010] The medium-voltage resin busbar insulating base casting mold of the present invention can cast four insulating bases at the same time through four sub-mold cavities, and the efficiency is high; the loose mold screws are connected to the steel mounting inserts through the adjusting sleeves, and can fix the limiting steel mounting inserts, with accurate positioning and stable quality; the U-shaped groove plate is used as a demoulding template, and after the casting is completed, the insulating base product is driven to be separated from the mold cavity through the loose mold screws; the marking module on the inner side of the side plate can add markings while the product is being cast, ensuring the strength of the product; the threaded stripping template is convenient for demoulding the product after disassembly, and the structure is simple, the operation is convenient, and it saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 2 is a schematic diagram of the three-dimensional structure of a mold for casting a resin-pressed busbar insulation base in an embodiment of the present invention;
[0012] Figure 2-3 It is a schematic diagram of the three-dimensional structure of the insulating base after being cast by the casting mold of the resin busbar insulating base in an embodiment of the present invention. DETAILED DESCRIPTION
[0013] As shown in the figure, a medium-voltage resin busbar insulating base casting mold is firstly provided. The bottom plate 1 and the sealing plates 2 at both ends are fixedly connected to form a mold frame body, and a cross-shaped longitudinal and transverse partition combination 4 is fixedly connected above the bottom plate 1. The side plates 8 are connected to both sides of the bottom plate 1 and the sealing plates 2 at both ends by threaded cooperation. The bottom plate 1, the sealing plates 2 at both ends, the longitudinal and transverse partition combination 4, and the side plates 8 form four sub-mold cavities, and four insulating bases can be cast simultaneously through the four sub-mold cavities, which is efficient. The side plates 8 in this embodiment are connected to the outer edges of the bottom plate 1, the sealing plates 2 at both ends, and the transverse partition by hexagon socket bolts, which is easy to operate and occupies less space.
[0014] A U-shaped groove plate 3 is fixedly connected above the sealing plates 2 at both ends, and the two side edges of the U-shaped groove plates 3 at both ends extend horizontally to the top of the four parting cavities, and a loosening screw 5 is connected to the inner end of each side edge of each U-shaped groove plate. After each loosening screw 5 passes through the U-shaped groove plate, an adjusting sleeve 7 is installed, and then matched with the threaded hole on the steel mounting insert 11 to be embedded in the insulating base, the steel mounting insert is limited and fixed, and no displacement occurs during casting. The adjusting sleeve material is polytetrafluoroethylene, and the installation distance of the steel mounting insert of the insulating base of different models and specifications can be adapted through the adjusting sleeves 7 of different heights. The structure is simple and the positioning is accurate.
[0015] Furthermore, two U-shaped groove plates facing the two side parting cavities are also fixedly connected above the diaphragm, and the steel mounting inserts are simultaneously limited and fixed from both ends, so that the force is balanced and the stability is good;
[0016] In this embodiment, an I-shaped slot plate 6 is fixedly connected above the transverse partition, and the four side ends of the I-shaped slot plate 6 extend horizontally above the four parting cavities, and are connected in sequence with mold loosening screws 5 and adjustment sleeves 7, further simplifying the parts structure and installation process.
[0017] Furthermore, the side panels 8 are composed of two sections of split short side panels, which can respectively operate a single split mold cavity. The side panels are small in size and easy to operate. An inwardly protruding marking module is set on the inner side of the side panel 8, and an inwardly recessed marking is set on the side while the insulating base is cast and formed, which saves time and effort and is highly efficient.
[0018] The medium-voltage resin busbar insulating base casting mold of the present invention can cast four insulating bases at the same time through four sub-mold cavities, and the efficiency is high; the loose mold screws are connected to the steel mounting inserts through the adjusting sleeves, and can fix the limiting steel mounting inserts, with accurate positioning and stable quality; the U-shaped groove plate is used as a demoulding template, and after the casting is completed, the insulating base product is driven to be separated from the mold cavity through the loose mold screws; the marking module on the inner side of the side plate can add markings while the product is being cast, ensuring the strength of the product; the threaded stripping template is convenient for demoulding the product after disassembly, and the structure is simple, the operation is convenient, and it saves time and effort.
[0019] Features:
[0020] 1. Used for casting busbar insulation base products containing steel mounting inserts.
[0021] 2. It adopts a one-out-four solution, with a compact structure and ingenious demoulding method.
[0022] 3. The demoulding adopts the loosening screws installed on the demoulding plate. When the product is completely solidified, the loosening screws above each casting cavity are twisted to separate the product from the mold cavity.
[0023] 4. According to the characteristics of the product, the demoulding design of the mold cavity undercut is adopted, which can ensure the high appearance quality and dimensional accuracy of the product, while also ensuring the accurate positioning of the steel insert, and the demoulding of the product is more reasonable and convenient.
Claims
1. A casting mold for a medium voltage resin busbar insulation base, characterized in that: The invention comprises a casting mold cavity which is connected by a bottom plate, sealing plates at both ends and side plates on both sides. A longitudinal partition plate and a transverse partition plate are arranged inside the casting mold cavity. The casting mold cavity is divided into four symmetrical sub-mold cavities by the longitudinal partition plate and the transverse partition plate. U-shaped groove plates are fixedly connected to the top of the sealing plates at both ends respectively. The sides of the U-shaped groove plates at both ends extend horizontally to the top of the four sub-mold cavities respectively. A loose mold screw is connected to the inner end of each side of each U-shaped groove plate respectively. An adjusting sleeve is provided on the part of each loose mold screw located below the U-shaped groove plate. Each loose mold screw is connected to the steel mounting insert embedded in the insulating base in sequence through the U-shaped groove plate and the adjusting sleeve. , through adjustment sleeves of different heights to adapt to the installation distance of steel mounting inserts of insulating bases of different models and specifications; two U-shaped slot plates or "I"-shaped slot plates facing the two side parting cavities are also fixedly connected above the transverse partition, and the four sides of the "I"-shaped slot plate extend horizontally to the top of the four parting cavities, and are connected with loosening screws and adjustment sleeves in sequence; the bottom plate, the sealing plates at both ends, the longitudinal partition, the transverse partition, the U-shaped slot plate, and the "I"-shaped slot plate are fixedly connected to form an integral structure, and the side plates on both sides are respectively connected to the edges of the bottom plate, the sealing plates at both ends, and the transverse partition by threads to form a stripping template.
2. The casting mold for the medium voltage resin busbar insulation base according to claim 1 is characterized in that: An inwardly protruding logo module is arranged on the inner side of the side plate.
3. The casting mold for the medium voltage resin busbar insulation base according to claim 2 is characterized in that: The side panels are respectively composed of two sections of split short side panels.
Citation Information
Patent Citations
Medium-voltage resin bus insulating base pouring mold
CN212528458U
Laying method of insert in synthetic resin molding
JP1992005028A