Installation of rails, electromechanical platform components and production equipment ancillary facilities installation kit

By introducing sliders and locking parts into the installation tracks and electromechanical platform components of large equipment, the problem of inconvenient installation of electromechanical devices in the prior art is solved, an efficient and stable installation process is achieved, and cost is reduced.

CN111038950BActive Publication Date: 2025-03-11VERBOCA ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN201911280422.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-13
Publication Date
2025-03-11
Estimated Expiration
2039-12-13

AI Technical Summary

Technical Problem

The installation of existing large-scale equipment supporting auxiliary electromechanical facilities is inconvenient, resulting in low installation efficiency, high cost, and difficult to guarantee system complexity and reliability.

Method used

An installation track and electromechanical platform assembly is provided, and the installation track has a wire groove and a snap-on part. The electromechanical platform assembly includes a slider and a locking member. Through these components, the electromechanical device is slidably installed along the installation track, improving installation efficiency and stability.

Benefits of technology

It realizes convenient installation of electromechanical devices, improves installation efficiency and stability, reduces the cost and labor intensity of manual handling, and ensures neat arrangement of wires, avoids equipment operation failures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of mechanical equipment, and provides a mounting track, an electromechanical platform assembly, and an installation kit for production equipment ancillary facilities. The mounting track includes a working surface and an installation surface opposite to the working surface. The mounting track has a wire trough for accommodating electric wires, and the opening of the wire trough is located on the working surface. The two opposite edges of the opening of the wire trough corresponding to the working surface are provided with buckle parts extending into the wire trough; the cross section of the mounting track perpendicular to its length direction is in the shape of a "concave" with an unsealed middle portion. The electromechanical platform assembly includes a sliding part and the above-mentioned mounting track, and the sliding part buckles with the mounting part. The electromechanical platform assembly can make the electromechanical device more convenient to carry and the installation efficiency is higher. The installation kit for production equipment ancillary facilities includes an elevated device and the above-mentioned electromechanical platform assembly arranged on the elevated device. The kit greatly reduces the site occupation and site requirements, can adapt to various complex environments, and is easy to install, with high installation efficiency and low construction cost.
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Description

Technical Field

[0001] The present invention relates to the field of mechanical equipment, and in particular to an installation track, an electromechanical platform component, and an installation kit for ancillary facilities of production equipment. Background Art

[0002] Many large-scale equipment need to be equipped with various auxiliary electromechanical facilities. For example, gravure printing machines, dry laminating machines, and coating machines all need to be equipped with hot air systems composed of electromechanical equipment parts such as fans, air ducts, heaters, heat exchangers, controllers, inverters, circuit breakers, cables, and exterior decorative parts. Because it is non-standard equipment, there is no unified design specification. The layout and connection of electromechanical facilities are mostly based on the on-site conditions. The engineers arrange them according to their own ideas. It is impossible to achieve a unified design layout, which is very arbitrary and lacks the foundation for continuous improvement. Therefore, the system is generally complex, and it is difficult to take into account the convenience of installation, system reliability, and equipment maintainability.

[0003] The design and installation process of most existing auxiliary electromechanical systems is to survey the site environment in advance, measure the location and dimensions of the equipment placement points, and customize various brackets suitable for different equipment and different installation points based on these dimensions. Main equipment such as fans, heaters, and heat exchangers are transported to various installation points by manpower or forklifts and installed on brackets. In a small environment, it is often necessary to rely solely on manpower for transportation, which is time-consuming and labor-intensive. The air ducts, water pipes, and cables connecting these main equipment need to be measured and cut on site.

[0004] In view of this, this application is hereby filed. Summary of the invention

[0005] The purpose of the present invention includes, for example, providing a mounting rail, an electromechanical platform assembly and an installation kit for production equipment ancillary facilities, aiming to improve the problem of inconvenient installation of existing large-scale equipment with ancillary electromechanical facilities.

[0006] The embodiments of the present invention can be implemented as follows:

[0007] In the first aspect, an embodiment of the present invention provides a mounting rail, comprising a working surface for setting an electromechanical device and a mounting surface opposite to the working surface, the mounting rail having a wire trough for accommodating electric wires, the opening of the wire trough being located on the working surface, and buckle portions extending into the wire trough being provided at two opposite edges of the opening of the wire trough corresponding to the working surface; a cross section of the mounting rail perpendicular to its length direction is in the shape of a "concave" with an unsealed middle portion.

[0008] In an optional embodiment, L is the width of the mounting rail, L∈(210 mm, 258 mm];

[0009] In an optional embodiment, H is the thickness of the mounting rail, H∈[80mm,140mm].

[0010] In an optional embodiment, the mounting rail includes two C-shaped steels with openings facing each other and a connecting base plate located between the two C-shaped steels. Hanging portions are provided on opposite sides of the connecting base plate. Each hanging portion is hung on the lower inner curled edge of an adjacent C-shaped steel. The upper inner curled edge of each C-shaped steel is a snap-on portion.

[0011] In an optional embodiment, a shielding structure for wrapping the wires is provided in the wire trough;

[0012] In an optional embodiment, the shielding structure is a metal shielding mesh.

[0013] In an optional embodiment, a ventilation hole is provided on the bottom wall of the cable trough corresponding to the mounting track.

[0014] In a second aspect, an embodiment of the present invention provides an electromechanical platform assembly, including a sliding member for connecting to an electromechanical device and the above-mentioned mounting rail for mounting on an elevated device, wherein the sliding member is snapped into a snap portion.

[0015] In an optional embodiment, the electromechanical platform assembly further includes a locking member connected to the sliding member, and the locking member can selectively lock the electromechanical device on the mounting track;

[0016] In an optional embodiment, the locking member includes a bolt and a nut, and the sliding member is provided with a matching screw hole for the bolt to pass through. The bolt passes through the screw hole provided at the bottom of the electromechanical device and then passes through the matching screw hole to connect with the nut, and the nut is tightened to achieve the fastening of the electromechanical device.

[0017] In an optional embodiment, the working surface is provided with two rubber pads, and the two rubber pads are respectively located on opposite sides of the opening of the wire trough;

[0018] In an optional embodiment, the sliding member has two opposite groove walls, the two groove walls have different heights in the direction from the mounting surface to the working surface, and the taller one of the two groove walls is located at the opening of the wire groove, and one side extends outside the wire groove.

[0019] In an optional embodiment, there are two sliding members, and the two sliding members are buckled on the two buckling parts in a one-to-one correspondence.

[0020] In a third aspect, an embodiment of the present invention provides a production equipment ancillary facility installation kit, including an elevated device and an electromechanical platform assembly as described above, wherein an installation track is disposed on the elevated device.

[0021] The beneficial effects of the installation track obtained by the above-mentioned design in the embodiment of the present invention include: the installation track is set on the elevated device, and the electromechanical device can be slid along the installation track by setting a component with a snap-on function and capable of sliding along the installation track between the electromechanical device and the installation track. The setting of the installation track can enable the electromechanical device to be pushed to the target position during installation, which is more convenient than the existing method of transporting the device to the target position, has higher installation efficiency and saves more costs. In addition, manual transport is not required when slightly adjusting the position of the electromechanical device, and pushing it directly on the installation track is more labor-saving and more accurate. The setting of the wire trough in the installation track can accommodate the wires when they are set on the installation track, avoiding scattering and affecting the normal operation of the electromechanical device.

[0022] The electromechanical platform assembly obtained by the above design in the embodiment of the present invention includes a sliding member that is locked with the locking portion of the mounting track and the mounting track, so the electromechanical platform assembly can facilitate the installation and movement of large electromechanical devices, and has good stability during the movement process without derailment. It can make future electromechanical installation construction more standardized.

[0023] The production equipment ancillary facilities installation kit provided in the embodiment of the present invention uses an elevating device to elevate the platform, thereby greatly reducing the site occupation and site requirements, and can adapt to various complex environments. Moreover, since it includes the electromechanical platform components provided by the present invention, the kit is easy to construct and install, has high installation efficiency, and low construction cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 is β and ω / ω 0 The relationship is determined by its curve graph;

[0026] Figure 2 A schematic diagram of the structure of the electromechanical platform assembly provided by the present invention when it is installed on an elevated device and an electromechanical device is installed;

[0027] Figure 3 for Figure 2 A magnified image of area A;

[0028] Figure 4 It is a schematic diagram of the structure of installing the track in the first embodiment;

[0029] Figure 5It is a structural schematic diagram of the installation track installed on the elevated device in the first embodiment;

[0030] Figure 6 A schematic diagram of the structure of the electromechanical platform assembly provided by the present invention when it is installed on an elevated device and a lifting device is installed;

[0031] Figure 7 It is a schematic diagram of the structure of using a cart to carry the electromechanical device on the installation track;

[0032] Figure 8 is a bottom view of the installation track portion in the first embodiment;

[0033] Fig. 9 It is a schematic diagram of installing the track heat dissipation;

[0034] Fig.10 is a schematic structural diagram of the electromechanical platform assembly of the second embodiment;

[0035] Fig.11 yes Fig.10 Schematic diagram of the structure of the installation track.

[0036] Icons: 100-electromechanical platform assembly; 101-mounting surface; 102-working surface; 110-mounting track; 111-buckle part; 115-ventilation hole; 116-wire trough; 117-rubber pad; 120-locking piece; 121-bolt; 122-nut; 150-sliding piece; 151-first slot wall; 152-second slot wall; 160-metal shielding net; 200-electromechanical platform assembly; 210-mounting track; 212-C-steel; 213-connecting base plate; 214-hanging part; 250-sliding piece; 20-electromechanical device; 30-elevation device. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0038] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0040] In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. appear to indicate an orientation or position relationship, they are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the product of the invention is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0041] In addition, the terms “first”, “second”, etc., if used, are merely used to distinguish between the descriptions and should not be understood as indicating or implying relative importance.

[0042] It should be noted that, in the absence of conflict, the features in the embodiments of the present invention may be combined with each other.

[0043] First embodiment

[0044] Please refer to Figure 2-4 This embodiment provides a mounting rail 110 and an electromechanical platform assembly 100. The electromechanical platform assembly 100 includes a mounting rail 110 for being set on an elevated device 30 and a sliding member 150 for connecting to an electromechanical device 20. The sliding member 150 is set on the mounting rail 110 and can slide along the length direction of the mounting rail 110.

[0045] The mounting rail 110 includes a working surface 102 and a mounting surface 101 that are positioned opposite to each other. The mounting surface 101 is used to connect or contact with the overhead device 30. The mounting rail 110 has a wire groove 116 for accommodating electrical wires. The opening of the wire groove 116 is located on the working surface 102. The opposite edges of the opening of the wire groove 116 of the working surface 102 corresponding to the wire groove 116 are provided with snap-fit ​​portions 111 extending into the wire groove 116.

[0046] The cross section of the mounting track 110 perpendicular to its length direction is in a "concave" shape with an unsealed middle portion. In this embodiment, the mounting track 110 is formed by bending a flat plate six times in a clockwise or counterclockwise direction. In other embodiments other than this embodiment, the mounting track 110 can also be formed directly by a mold.

[0047] When the auxiliary electromechanical equipment is provided for large equipment, the mounting rail 110 is arranged on the elevated device 30, such as Figure 2-6As shown, when in use, the mounting rail 110 is set on the elevated device 30 with the mounting surface 101 facing downward, and the sliding member 150 is connected to the bottom of the electromechanical device 20. The sliding member 150 is set on the mounting rail 110. Since the sliding member 150 can slide along the length direction of the mounting rail 110, when moving the electromechanical device 20, the electromechanical device 20 can be pushed to the target working position. Various wires for the normal operation of the electromechanical device are set in the wire groove 116 to prevent the wires from being scattered around and affecting the normal operation of the electromechanical device. The specific matching arrangement of the buckle portion 111 and the sliding member 150 can ensure that the electromechanical device 20 is installed stably and is not easy to derail.

[0048] In addition, in actual installation, since the mounting rail is provided with a wire groove 116, after the electromechanical device 20 is installed on the mounting rail 110, there is a certain gap (wire groove) below the electromechanical device, such as Figure 7 As shown, in order to make pushing easier, a detachable trolley is installed under the electromechanical device 20. After the staff pushes the trolley on the installation track 110 to transport the electromechanical device 20 to the target position, the staff disassembles the trolley and then withdraws it.

[0049] Due to the coordinated arrangement of the mounting rail 110 and the sliding member 150 in the electromechanical platform assembly 100, the electromechanical device can be pushed to the target position during installation, which is more convenient than the existing method of transporting the device to the target position, has higher installation efficiency and saves costs. In addition, when slightly adjusting the position of the electromechanical device, manual transport is not required, and pushing directly on the mounting rail 110 is more labor-saving and more accurate. The arrangement of the above-mentioned components can also make future electromechanical installation construction more standardized.

[0050] Furthermore, if Figure 3 As shown, the working surface 102 has two spaced apart buckle portions 111 , there are two sliding members 150 , the two sliding members 150 are buckled on the two buckle portions 111 in a one-to-one correspondence, and the opening of the wire groove 116 is located between the two buckle portions.

[0051] Two snap-fit ​​portions 111 and two sliding members 150 are provided to ensure the stability of the snap-fit ​​connection between the electromechanical device and the mounting rail 110 .

[0052] Furthermore, the electromechanical platform assembly 100 further includes locking members 120 , the number of the locking members 120 is the same as the sliding members 150 , each locking member 120 is connected to a corresponding sliding member 150 , and the locking members 120 can selectively lock the electromechanical device 20 on the mounting rail 110 .

[0053] When in use, after the electromechanical device 20 is pushed to the target position, if a trolley is used, after the trolley is removed, the sliding member 150 is locked on the mounting rail 110 using the locking member 120, thereby locking the electromechanical device 20 relative to the mounting rail 110. This can prevent the electromechanical device 20 from sliding on the mounting rail 110 due to the vibration of the electromechanical device 20 itself when the electromechanical device 20 is working, making the installation more stable. After locking, it can also prevent the amplitude of the electromechanical device 20 from increasing.

[0054] Preferably, the locking member 120 includes a bolt 121 and a nut 122, and the sliding member 150 is provided with a matching screw hole (not shown) for the bolt 121 to pass through. The bolt 121 passes through the screw hole provided at the bottom of the electromechanical device 20 and then passes through the matching screw hole to connect with the nut 122. Tightening the nut 122 realizes the fastening of the electromechanical device 20.

[0055] Bolts 121 and nuts 122 are used as locking parts to cooperate with the sliding part 150, which means that there is no need to open the installation track 110, and the working surface 102 is interlocked with the electromechanical equipment base to ensure that the cross section does not deform. In this way, all electromechanical equipment bases are designed in a unified manner, and the requirements for position accuracy are greatly reduced (because they can be installed at any position on the track). The entire structural component runs through the gravure printing machine, dry laminating machine, and coating machine. Within this length range, any electromechanical facilities can be freely combined according to the designer's intention, deriving a variety of systems serving gravure printing machines, dry laminating machines, and coating machines.

[0056] In this embodiment, the sliding member 150 is not directly connected to the electromechanical device 20, but is connected to the electromechanical device 20 through the locking member 120. When the nut 122 is not tightened, the sliding member 150 can slide relative to the mounting rail 110. When the nut 122 is tightened, the locking member 120 tightens the bottom of the electromechanical device 20 and the sliding member 150 to achieve locking. The locking member 120 includes a specific structural arrangement of a bolt 121 and a nut 122. The locking member 120 can realize a detachable connection between the locking member 120 and the sliding member 150 in conjunction with the sliding member 150, and can also realize a detachable connection between the sliding member and the electromechanical device 20, making the installation and removal of the device more convenient.

[0057] Furthermore, the working surface 102 is provided with two rubber pads 117 , and the two rubber pads 117 are respectively located at two opposite sides of the opening of the wire groove 116 .

[0058] The purpose of setting the rubber pad 117 is to play a buffering role between the electromechanical device 20 and the mounting rail 110, preventing the electromechanical device 20 from directly pressing the mounting rail 110 and causing the mounting rail to deform. Most importantly, the setting of the rubber pad 117 can effectively buffer the vibration generated when the electromechanical device is working, ensuring that the equipment runs more stably.

[0059] Preferably, the sliding member 150 has two oppositely positioned groove walls, namely a first groove wall 151 and a second groove wall 152. The two groove walls have different heights in the direction from the mounting surface 101 to the working surface 102, and the first groove wall 151 is higher. The first groove wall 151 is located at the opening of the wire groove 116, and one side extends outside the wire groove 116.

[0060] The different heights of the two groove walls of the sliding member 150 ensure that even if a rubber pad 117 is provided between the electromechanical device 20 and the mounting rail 110, under the locking action of the bolt 121, the side of the first groove wall 151 outside the wire groove 116 can still press against the electromechanical device 20, thereby further ensuring the stability of the connection between the electromechanical device 20 and the mounting rail 110.

[0061] Furthermore, to facilitate installation, wiring, maintenance, etc., it is necessary to ensure that operators can stand, walk, and operate on the elevated device safely and easily. L is the width of the installation track, L∈(210mm,258mm]. When the installation track is within this range, it is more comfortable for people to stand on the elevated device with their feet together, and it is not easy to step on air, avoiding the risk of feet falling into the wire trough.

[0062] Furthermore, from the perspective of pressure bearing, Figure 4 As shown, H is the thickness of the mounting rail, H∈[80mm,140mm]. The specific reasons are as follows:

[0063] 1. Meet the load requirements of all auxiliary electromechanical facilities. In a 2m long elevated device, the total weight of electromechanical facilities generally does not exceed 800kg. The total mass of the uniformly distributed load of the structural members is:

[0064] M 均 =8*[σ]*W / gs;

[0065] [σ]: allowable bending stress;

[0066] W: section coefficient;

[0067] g: acceleration due to gravity;

[0068] s: Spacing between supporting columns of elevated device.

[0069] The larger H is, the larger W is. When H=80mm, we get:

[0070] M 均 =800kg;

[0071] That is, as long as H is greater than or equal to 80mm, the load-bearing requirements can be met.

[0072] 2. Meet the lifting requirements. The weight of a single piece of auxiliary electromechanical facilities is less than 200kg. Considering the convenience of maintenance, it is necessary to meet the requirement of being able to lift 200kg at any position of the elevated device. The most extreme state is to lift 200kg at the center of the span (i.e. the weakest point of the elevated device), with a lifting cantilever of 450mm. The calculation process is as follows:

[0073] The maximum concentrated load mass that can be borne at the center of the span:

[0074] M 集 =1.1*200*(450+L) / L;

[0075] L∈(210mm,258mm], then 603.7kg≤M 集 <691.4kg.

[0076] According to M 集 =4*[σ]*W / gs;

[0077] Yes, H=80mm, M 集 =604kg;

[0078] When H=140mm, M 集 =691kg;

[0079] That is, H∈[80mm,140mm].

[0080] 3. Meet the requirements for laying weak wires. According to the low-voltage power distribution design specification GB50054-2011, when non-power circuit wires such as control and signal are laid in the same metal conduit or metal trough box, the total cross-sectional area of ​​the wires should not exceed 50% of their cross-sectional area.

[0081] The weak current wires are arranged in half of the cable duct 116, which is only related to the height H. When the height H∈[80,140] of the structural component, the cross-sectional area of ​​the weak current placement space is 2340~5170mm², and the maximum total cross-sectional area of ​​the arranged wires is 50%, that is, 1170~2585 mm².

[0082] The specifications and quantity of weak wires are shown in the following table:

[0083]

[0084] The total cross-sectional area of ​​weak-wires S=1170 mm², which meets the line capacity requirements.

[0085] 4. Meet the requirements for strong power layout. According to the low-voltage power distribution design specification GB50054-2011, the total cross-sectional area of ​​the cable trough should not exceed 40% of the cross-sectional area of ​​the lines that do not interfere with the requirements on the same path.

[0086] The total cross-sectional area of ​​the maximum capacity of the power line is about 6937 mm², so the cross-sectional area of ​​the wire duct should not be less than 6937÷40%=17343 mm². When the structural member H=80mm, L=258mm (shortest and widest) and when H=140mm, L=210mm (highest and narrowest), the available wire duct cross-sectional area is 17344 mm². It meets the requirements for arranging power lines.

[0087] 5. Greatly reduce the vibration of electromechanical equipment.

[0088] ω——motor frequency of electromechanical equipment;

[0089] ω 0 — natural frequency of the component;

[0090] β – amplification factor;

[0091] B——Amplitude;

[0092] Δ Fd ——Displacement caused by centrifugal inertia force, inherent value of the motor.

[0093] B = βΔ Fd ;

[0094] β and ω / ω 0 The relationship is determined by the curve as Figure 1 shown.

[0095] To minimize the amplitude, due to Δ Fd is a constant, then the corresponding β should be minimum. The following three cases are explained:

[0096] a、ω / ω 0 Close to 1. That is, the motor frequency is close to the natural frequency of the component, the amplification factor β value is the largest, and resonance occurs. Try to avoid this area.

[0097] b、ω / ω 0 is much smaller than 1, and β approaches 1. At this time, the vibration amplitude is only the displacement caused by the centrifugal inertia force.

[0098] c.ω / ω 0 is much larger than 1, and β approaches 0. At this time, the forced vibration increases with ω / ω 0 To increase ω / ω 0 , need to reduce ω 0 , from the following formula 1, we know that we need to increase the static deflection Δ st In engineering, springs or rubber pads are often added to the vibration source in order to increase the static deflection.

[0099] The motor speed of electromechanical equipment is 3000r / min (conventional selection), then:

[0100] ω=2π*3000 / 60=314rad / s;

[0101] The natural frequency of a structural member is related to the deflection Δ caused by the equipment when it is stationary. st Related, there are:

[0102] ω 0 = (Formula 1)

[0103] Δ st = (Formula 2)

[0104] F: Equipment weight;

[0105] s: spacing between supporting columns of elevated devices;

[0106] E: elastic modulus of the component;

[0107] I: moment of inertia of the component;

[0108] I is related to the component height H and the outer side spacing L. Its calculation is relatively complicated. It is calculated using computer CAD software. When L∈(210mm,258mm], H∈[80mm,140mm], 769cm 4 <I<1759cm 4 ;

[0109] Substitute into equation 2;

[0110] 0.37mm<Δ st <0.84mm;

[0111] Δ st Substituting the value into equation 1, we get:

[0112] 108 rad / s<ω 0 <163 rad / s;

[0113] Then ω / ω 0 ∈(1.9,2.9).

[0114] At this time, the amplitude is only 30%~50% of that when installed on the ground. 0 value, then we need to reduce ω 0 Value, when ω 0 When it is <108, there will be a risk of component fracture due to insufficient strength.

[0115] Furthermore, a shielding structure for wrapping wires is provided in the wire trough 116. The shielding structure mentioned in the present application is a structure that can shield electromagnetic waves. The auxiliary electromechanical facilities are centrally controlled by PLC. The collected data such as pressure, temperature, and concentration have large fluctuations and high precision. It is particularly important to accurately transmit them to the control unit. The shielding structure can shield the interference of surrounding electromagnetic waves on the signal line, avoid signal mistransmission, and cause instability of the entire system.

[0116] Preferably, the shielding structure is a metal shielding mesh 160. The metal shielding mesh 160 made of metal material can shield electromagnetic waves. When in use, the weak wires are located on the left side of the metal shielding mesh 160, and the strong wires are wrapped on the right side by the metal shielding mesh 160, so as to achieve the effect of shielding the electromagnetic waves emitted by the strong wires. Each mesh in the metal shielding mesh is equivalent to a waveguide. To borrow the particle of light, the electromagnetic wave enters the mesh waveguide like a pinball and bounces back and forth on the metal wall. When the aperture of the metal mesh is less than 1 / 4 of the wavelength of the electromagnetic wave, the electromagnetic wave cannot pass through the metal mesh. This is the shielding principle of the metal mesh. In addition, the metal mesh has good heat dissipation performance, which is very important for high-power electromechanical facilities. Poor heat dissipation will cause the system to fail to operate stably for a long time.

[0117] Furthermore, if Figure 8 and Fig. 9 As shown, the bottom wall of the mounting track 110 corresponding to the wire slot 116 is provided with a ventilation hole 115. The openings on the bottom plate are used for heat dissipation air intake, and form a sustainable heat dissipation cycle with the heat dissipation air outlet on the shielding net, ensuring the long-term stability and reliability of the cable.

[0118] The construction and installation phase of the electromechanical platform assembly provided in this embodiment:

[0119] The installation track is elevated by columns or other components, structures, etc. (such as Figure 5 As shown in the figure, the installation platform is formed, which extends through the gravure printing machine, dry laminating machine, and coating machine. The first step is to arrange the strong wires and weak wires according to the system diagram or the approximate location of the electromechanical equipment, and put them into their respective wire troughs. The second step is to install the lifting device (such as Figure 6 As shown in the figure), lift it up and rotate it so that the heavy object falls on the overhead device. The third step is to use a lightweight cart (such as Figure 7 As shown in FIG. 1 ), the electromechanical device is transported to the installation point on the installation rail 110, and is installed and fastened, while ensuring that the cross section of the installation rail is not deformed (as shown in FIG. 1 ). Figure 2 As shown in the figure). Since the mounting rail provides a working surface and grooves, the installation purposes become extremely diverse, including the inverter, circuit breaker, alarm lamp, controller, etc. that are usually placed in the electric cabinet, as well as the appearance plate for aesthetics and protection, which can be arranged on the mounting rail as needed.

[0120] Maintenance and repair phase:

[0121] The installation track has a width range of 110, which makes it extremely comfortable for people to walk straight, walk sideways, or stand. People can easily perform various operations on it. When the equipment is broken and needs to be replaced, you only need to install a lifting device near the equipment, lower the damaged equipment, and replace it with a new one. In terms of cables, the use of a soft shielding net can protect the cables from being harmed by rats and pests. It is very convenient to open it when performing maintenance or replacement. It can also provide electromagnetic shielding, making the signal transmission more accurate. It fully guarantees the heat dissipation requirements and makes the system more stable.

[0122] Second embodiment

[0123] like Fig.10 and Fig.11 As shown, the electromechanical platform assembly 200 provided in the embodiment of the present invention has the same implementation principle and technical effects as those of the first embodiment. For the sake of brief description, reference may be made to the corresponding contents in the first embodiment for matters not mentioned in this embodiment.

[0124] In this embodiment, the electromechanical platform assembly 200 includes a mounting rail 210 and a sliding member 250. The mounting rail 110 includes two C-shaped steels 212 with openings facing each other and a connecting base plate 213 located between the two C-shaped steels 212. The connecting base plate 213 is provided with hanging parts 214 on opposite sides, and each hanging part 214 is hung on the lower inner curling edge of the adjacent C-shaped steel 212. There are two sliding members 250, and the two sliding members 250 are buckled on the upper inner curling edges of the two C-shaped steels 212 in a one-to-one correspondence, that is, the upper inner curling edges are snap-fit ​​parts.

[0125] It should be noted that in other embodiments of the invention, the mounting rail 210 may also be composed of hot-rolled channel steel, angle steel, square steel, bent plate, etc., but the C-profile is lighter, cheaper, and more convenient to install under the same load-bearing capacity. In addition, the C-profile has a large internal usable space and can be used as a weak-line trough. The lower inner curling edge can easily fix the bottom plate, and the upper inner curling edge can be used as an anti-overturning slot for equipment, and can also be used to hook and fix electromechanical facilities, making the installation of electromechanical facilities simple and diverse.

[0126] In summary, the electromechanical platform assembly provided by the present invention has an installation track set on an elevated device. A component with a snap-on function and capable of sliding along the installation track can be set between the electromechanical device and the installation track to allow the electromechanical device to slide along the installation track. The installation track can enable the electromechanical device to be pushed to the target position during installation, which is more convenient than the existing method of transporting the device to the target position, with higher installation efficiency and more cost-saving. In addition, when slightly adjusting the position of the electromechanical device, no manual transport is required, and it is more labor-saving and more accurate to push directly on the installation track. The setting of the wire trough in the installation track enables the wires to be accommodated in it when they are set on the installation track, avoiding scattering and affecting the normal operation of the electromechanical device. Furthermore, the setting of the width of the installation track enables the staff to stand on the installation track for work; the setting of the thickness ensures that the installation track meets various load requirements, as well as the installation requirements of weak and strong wires, and also minimizes the vibration generated by the flow electromechanical equipment. Furthermore, the shielding structure provided can effectively shield electromagnetic waves and ensure stable operation of the equipment. Furthermore, the arrangement of the ventilation holes in conjunction with the metal shielding net can achieve a sustainable circulation of heat dissipation and air outlet, thereby achieving a good heat dissipation effect for the wires.

[0127] The electromechanical platform assembly provided by the present invention includes a sliding member that is locked with the locking portion of the mounting track and the mounting track, so the electromechanical platform assembly can facilitate the installation and movement of large electromechanical devices, and has good stability during the movement process without derailment. It can make future electromechanical installation construction more standardized.

[0128] like Figure 5 and Figure 6 As shown, the present invention further provides a production equipment ancillary facility installation kit, including an elevated device 30 and an electromechanical platform assembly provided by the present invention, and a mounting track is arranged on the elevated device.

[0129] The elevated device can be a variety of support frames such as columns and boxes. In the actual workshop environment, the ground next to large equipment is often occupied by materials, tools, pipes, lines, and various mechanisms. The elevated platform isolates the system installed on the platform, and its reliability and system installation and operation stability are guaranteed by the platform. It greatly reduces the site occupation and site requirements, and can adapt to various complex environments. And because the production equipment ancillary facilities installation kit includes electromechanical platform components, the kit is easy to construct and install, with high installation efficiency and low construction cost.

[0130] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. An electromechanical platform assembly, characterized in that: The application scenario is the installation of auxiliary electromechanical facilities for large equipment, including a sliding member for connecting with the electromechanical device and a mounting track for installing on an elevated device, the mounting track includes a working surface for setting the electromechanical device and a mounting surface opposite to the working surface, the mounting track has a wire trough for accommodating wires, the opening of the wire trough is located on the working surface, and the two opposite edges of the working surface corresponding to the opening of the wire trough are provided with buckle parts extending into the wire trough; the sliding member is buckled in the buckle part; The electromechanical platform assembly further includes a locking member, the locking member being connected to the sliding member, and the locking member being capable of selectively locking the electromechanical device on the mounting track; The locking member includes a bolt and a nut, the sliding member is provided with a matching screw hole for the bolt to pass through, the bolt passes through the screw hole provided at the bottom of the electromechanical device and then passes through the matching screw hole to connect with the nut, and the electromechanical device is fastened by tightening the nut; The working surface is provided with two rubber pads, and the two rubber pads are respectively located on opposite sides of the opening of the wire trough; The sliding member has two groove walls that are opposite to each other, and the two groove walls have different heights in the direction from the mounting surface to the working surface. The one with a higher height among the two groove walls is located at the opening of the wire groove, and one side of the groove walls extends outside the wire groove. Wherein, the cross section of the mounting rail perpendicular to its length direction is in a "concave" shape with an unsealed middle portion; Wherein, L is the width of the mounting track, and H is the thickness of the mounting track; According to the maximum load value of the installation rail, the maximum lifting capacity, the vibration frequency of the electromechanical equipment to be installed, the preset weak current wiring rules and the strong current wiring rules, the width L∈(210mm, 258mm] of the installation rail and the thickness H∈[80mm, 140mm] of the installation rail are determined; Wherein, the mounting track comprises two C-shaped steels with openings facing each other and a connecting bottom plate located between the two C-shaped steels, and the connecting bottom plate is provided with hanging parts on opposite sides, each hanging part is hung on the lower inner curling edge of the adjacent C-shaped steel, and the upper inner curling edge of each C-shaped steel is the buckle part; A shielding structure for wrapping the wires is provided in the wire trough; The shielding structure is a metal shielding mesh; The mounting track is provided with ventilation holes on the bottom wall corresponding to the wire trough.

2. The electromechanical platform assembly according to claim 1, characterized in that: The number of the sliding members is two, and the two sliding members are buckled on the two buckling parts in a one-to-one correspondence.

3. A production equipment ancillary facilities installation kit, characterized in that: It comprises an elevated device and the electromechanical platform assembly as claimed in claim 1 or 2, wherein the mounting track is arranged on the elevated device.

Citation Information

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