A stacker and its usage method

By using the design of the extension fork and material discharge plate with lift roller on the stacker truck, the problem that the stacker truck cannot effectively adjust the tilted goods is solved, and the precise stacking and transportation efficiency of the goods is improved.

CN111170215BActive Publication Date: 2025-05-27JIANGSU JUNRUI FOOD DISTRIBUTION CO LTD
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Patent Information

Application Number
CN202010173640.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-03-13
Publication Date
2025-05-27
Estimated Expiration
2040-03-13

AI Technical Summary

Technical Problem

When existing stacking trucks transport bulky goods, the inclined goods cannot be effectively adjusted, resulting in scratches on the surface of the cargo box and affecting the delivery of goods.

Method used

A method of using a stacker truck is designed, using a stretching fork with a lifting roller and a matching feeding plate. By controlling the rotation of the roller and the pressure of the hydraulic cylinder, the cargo is corrected and stable transported.

Benefits of technology

This method can effectively correct tilted goods, ensure the accuracy of cargo stacking, improve transportation efficiency, and avoid scratches in the cargo box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a stacker and its usage method, and the present invention relates to the technical field of stackers. The stacker includes an upper slide rail, a lower slide rail, a lifting device, and a lifting plate. The lifting device is slidably connected between the upper slide rail and the lower slide rail. A transverse movement device is arranged at the bottom of the lifting device. The lifting plate is fixedly connected to the output end of the lifting device. Two first extending forks are fixedly installed at the top of the lifting plate. A second extending fork is slidably connected to the first extending fork. Two circular grooves are symmetrically formed at the top of the second extending fork. A first cylinder is rotatably connected to the inside of the circular groove. A gear groove is formed inside the second extending fork and below the first cylinder. A first rotating motor is arranged inside the second extending fork and on the right side of the first cylinder. By providing extending forks with lifting rollers and a matching discharging plate, the present invention can correct inclined goods while stacking materials, ensuring the accuracy of goods stacking and improving the stacking efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of stacking trucks, and in particular to a method for using a stacking truck. Background Art

[0002] Stacker trucks refer to various wheeled transport vehicles that are used for loading and unloading, stacking, stacking and short-distance transportation of palletized goods.

[0003] Existing stackers are often used to transport bulky and heavy goods. Once the goods are tilted, they need to be adjusted manually. During the adjustment, the goods cannot be lifted by manpower, so the goods can only slide on the placement board, and the surface of the cargo box may be scratched, affecting the logo on the surface of the cargo box and affecting the transportation of the goods. Summary of the invention

[0004] In view of the deficiencies of the prior art, the present invention provides a method for using a stacker, which solves the problem that the prior stacker cannot adjust skewed goods.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a stacker, comprising an upper slide rail, a lower slide rail, a lifting device and a lifting plate, wherein the lifting device is slidably connected between the upper slide rail and the lower slide rail, a lateral movement device is provided at the bottom of the lifting device, and the lifting plate is fixedly connected to the output end of the lifting device;

[0006] Two first cargo forks are fixedly mounted on the top of the lifting plate, a second cargo fork is slidably connected to the first cargo fork, two circular grooves are symmetrically provided on the top of the second cargo fork, a first cylinder is rotatably connected inside the circular groove, a gear groove is provided inside the second cargo fork and located at the lower part of the first cylinder, a first rotating motor is provided inside the second cargo fork and located at the right side of the first cylinder, an output shaft of the first rotating motor extends to the inside of the gear groove, a first gear is provided on the output shaft of the first rotating motor, a second gear is provided on the peripheral side surface of the first cylinder and located inside the gear groove, and the second gear is meshed with the first gear;

[0007] A hydraulic cylinder is fixedly installed at the bottom of the inner cavity of the first cylinder, a second cylinder is fixedly installed on the top of the hydraulic cylinder, a second rotating motor is fixedly installed on the left side of the inner cavity of the second cylinder, the output shaft of the second rotating motor extends to the right side of the inner cavity of the second cylinder, a roller is fixedly installed on the side surface around the output shaft of the second rotating motor, and a roller hole is opened at the top of the first cylinder at a position corresponding to the roller.

[0008] Preferably, the present solution further comprises a material discharge plate matched with the stacker, and the top of the material discharge plate is provided with adjustment holes corresponding to the four circular grooves.

[0009] Preferably, the lifting device includes two vertical rods, and an operation platform is fixedly installed on the outer side of one of the vertical rods.

[0010] Preferably, it is characterized in that: there are two lower slide rails, a toothed plate is arranged on one of the lower slide rails, and the transverse movement device performs transverse movement through the cooperation of the toothed plate.

[0011] Preferably, the four first rotation motors and the four second rotation motors are both divided into two groups, and the same group moves synchronously.

[0012] The present invention also includes a method for using a stacker, comprising the following steps:

[0013] A. Place the discharging plate carrying the goods on the lifting plate;

[0014] B. If the goods are skewed, adjust them. Taking the direction of the slide rail as the X-axis direction, the specific process is as follows:

[0015] a1: Control the two groups of first rotation motors to rotate so that the two groups of rollers are in the same direction as the X-axis. Open the hydraulic cylinder, and the hydraulic cylinder drives the two groups of rollers to rise, so that the tops of the rollers contact the bottom of the goods and lift the goods a small distance. According to the different tilting directions of the goods, control the two groups of rollers to rotate in the opposite direction to make the goods parallel to the X-axis;

[0016] b2: Control the two groups of first rotation motors to rotate so that the two groups of rollers are perpendicular to the X-axis in the same direction. Control the two groups of rollers to rotate in the same direction and transport the goods to a suitable position;

[0017] C. Open the transverse movement device and transport the goods to a designated position;

[0018] D. Open the lifting device, transport the goods to a designated height, extend the second goods-extending fork, and the lifting device descends a small distance so that the discharging plate is placed on the shelf;

[0019] E. Control the second goods-extending fork to return to the initial position and restore the two groups of rollers to the initial position.

[0020] Beneficial effects

[0021] The present invention provides a method for using a stacker. It has the following beneficial effects:

[0022] In the method for using this stacker, by setting the goods-extending fork with lifting rollers and the supporting discharging plate, the inclined goods can be corrected while stacking, ensuring the accuracy of goods stacking and improving the stacking efficiency. Description of the drawings

[0023] Figure 1 It is a schematic structural diagram of the present invention;

[0024] Figure 2 This is the front view of the lifting plate of the present invention;

[0025] Figure 3 This is the top view of the material discharging plate of the present invention;

[0026] Figure 4 This is the side sectional view of the circular groove of the present invention.

[0027] In the figure: 1, upper slide rail; 2, lower slide rail; 3, lifting device; 4, lifting plate; 5, transverse movement device; 6, first telescopic fork; 7, second telescopic fork; 8, circular groove; 9, first cylinder; 10, gear groove; 11, first rotating motor; 12, first gear; 13, second gear; 14, hydraulic cylinder; 15, second cylinder; 16, second rotating motor; 17, roller; 18, roller hole; 19, material discharging plate; 20, adjusting hole; 21, vertical rod; 22, operation platform. Detailed implementation manners

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0029] Refer to Figure 1 , the present invention provides a technical solution: a stacker, including an upper slide rail 1, a lower slide rail 2, a lifting device 3 and a lifting plate 4, characterized in that: the lifting device 3 is slidably connected between the upper slide rail 1 and the lower slide rail 2, a transverse movement device 5 is arranged at the bottom of the lifting device 3, the lifting plate 4 is fixedly connected to the output end of the lifting device 3, two first telescopic forks 6 are fixedly installed on the top of the lifting plate 4, a second telescopic fork 7 is slidably connected to the first telescopic fork 6, the lifting device 3 includes two vertical rods 21, and an operation platform 22 is fixedly installed on the outer side of one of the vertical rods 21, two lower slide rails 2 are provided, a toothed plate is arranged on one of the lower slide rails 2, the transverse movement device 5 performs transverse movement through cooperation with the toothed plate, and the two lower slide rails 2 are used in cooperation to increase the stability of goods transportation.

[0030] Refer to Figure 4, two circular grooves 8 are symmetrically opened at the top of the second extending fork 7. A first cylinder 9 is rotatably connected inside the circular groove 8. A gear groove 10 is opened inside the second extending fork 7 and below the first cylinder 9. A first rotating motor 11 is arranged inside the second extending fork 7 and on the right side of the first cylinder 9. The output shaft of the first rotating motor 11 extends into the gear groove 10, and a first gear 12 is arranged on the output shaft of the first rotating motor 11. A second gear 13 is arranged on the circumferential side of the first cylinder 9 and inside the gear groove 10, and the second gear 13 meshes with the first gear 12. A hydraulic cylinder 14 is fixedly installed at the bottom of the inner cavity of the first cylinder 9. The top of the hydraulic cylinder 14 is fixedly installed with a second cylinder 15. A second rotating motor 16 is fixedly installed on the left side of the inner cavity of the second cylinder 15. The output shaft of the second rotating motor 16 extends to the right side of the inner cavity of the second cylinder 15. A roller 17 is fixedly installed on the circumferential side of the output shaft of the second rotating motor 16. A roller hole 18 is opened at the position corresponding to the roller 17 at the top of the first cylinder 9. The four first rotating motors 11 and the four second rotating motors 16 are divided into two groups, and the same group moves synchronously. Such a design enables the worker to correct the inclined goods while stacking the goods, ensuring the accuracy of the goods stacking and improving the stacking efficiency.

[0031] Refer to Figure 3 and Figure 4 , this solution further includes a discharging plate 19 that is matched with the stacker. Adjusting holes 20 corresponding to the four circular grooves 8 are opened at the top of the discharging plate 19. When the roller 17 rises to the limit position, the top of the roller 17 will be higher than the discharging plate 19.

[0032] The present invention also discloses a using method of a stacker, including the following steps:

[0033] A. Place the discharging plate 19 carrying the goods on the lifting plate 4. It should be noted that when placing the goods on the lifting plate 4, a forklift is often used. If the forklift runs too fast, it is easy to cause the goods to tilt.

[0034] B. If the goods are skewed, adjust them. Taking the direction of the slide rail as the X-axis direction, the specific process is as follows:

[0035] a1: Control the two groups of first rotating motors 11 to rotate, so that the two groups of rollers 17 are in the same direction as the X-axis. Open the hydraulic cylinder 14. The hydraulic cylinder 14 drives the two groups of rollers 17 to rise, so that the top of the rollers 17 contacts the bottom of the goods and lifts the goods a small distance. According to the different tilting directions of the goods, control the two groups of rollers 17 to rotate in the opposite direction to make the goods parallel to the X-axis. The angles of the two groups of rollers 17 do not necessarily need to be parallel to the X-axis. According to the usage experience, the two groups of rollers 17 can also be adjusted by themselves.

[0036] b2: Control the rotation of the two groups of first rotating motors 11 to make the two groups of rollers 17 perpendicular to the X axis in the same direction, control the two groups of rollers 17 to rotate in the same direction, control the rotation of the two groups of rollers 17, and send the goods element to a suitable position;

[0037] C. Open the transverse movement device 5 and transport the goods to the designated position;

[0038] D. Open the lifting device 3, transport the goods to the designated height, extend the second goods-extending fork 7, and the lifting device 3 descends a short distance to place the discharging plate 19 on the shelf.

[0039] E. Control the second goods-extending fork 7 to return to the initial position and restore the two groups of rollers 17 to the initial position, which is convenient for the next adjustment.

[0040] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation.

[0041] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stacker, comprising an upper slide rail (1), a lower slide rail (2), a lifting device (3) and a lifting plate (4), Characterized in that: The lifting device (3) is slidably connected between the upper slide rail (1) and the lower slide rail (2), a lateral movement device (5) is arranged at the bottom of the lifting device (3), and the lifting plate (4) is fixedly connected to the output end of the lifting device (3); Two first extending forks (6) are fixedly installed at the top of the lifting plate (4), a second extending fork (7) is slidably connected to the first extending fork (6), two circular grooves (8) are symmetrically arranged at the top of the second extending fork (7), a first cylinder (9) is rotatably connected inside the circular groove (8), a gear groove (10) is arranged inside the second extending fork (7) and below the first cylinder (9), a first rotating motor (11) is arranged inside the second extending fork (7) and on the right side of the first cylinder (9), an output shaft of the first rotating motor (11) extends into the gear groove (10), and a first gear (12) is arranged on the output shaft of the first rotating motor (11), a second gear (13) is arranged on the circumferential side of the first cylinder (9) and inside the gear groove (10), and the second gear (13) meshes with the first gear (12); A hydraulic cylinder (14) is fixedly installed at the bottom of the inner cavity of the first cylinder (9), a second cylinder (15) is fixedly installed at the top of the hydraulic cylinder (14), a second rotating motor (16) is fixedly installed on the left side of the inner cavity of the second cylinder (15), an output shaft of the second rotating motor (16) extends to the right side of the inner cavity of the second cylinder (15), a roller (17) is fixedly installed on the circumferential side of the output shaft of the second rotating motor (16), and a roller hole (18) is arranged at the position corresponding to the roller (17) at the top of the first cylinder (9).

2. A stacker according to claim 1, Characterized in that: It further comprises a discharging plate (19) matching with the stacker, and adjusting holes (20) corresponding to the four circular grooves (8) are arranged at the top of the discharging plate (19).

3. A stacker according to claim 1, Characterized in that: The lifting device (3) comprises two vertical rods (21), and an operation platform (22) is fixedly installed on the outer side of one of the vertical rods (21).

4. A stacker according to claim 1 and its using method, Characterized in that: Two lower slide rails (2) are arranged, a toothed plate is arranged on one of the lower slide rails (2), and the lateral movement device (5) performs lateral movement through cooperation with the toothed plate.

5. A stacker according to claim 1, Characterized in that: The four first rotating motors (11) and the four second rotating motors (16) are both divided into two groups, and the same group moves synchronously.

6. A using method of a stacker according to claim 1, Characterized in that: It comprises the following steps: A. Place the discharging plate (19) carrying goods on the lifting plate (4); B. If the goods are skewed, adjust them. Taking the direction of the slide rail as the X axis direction, the specific process is: a1: Control the rotation of two groups of first rotating motors (11) so that the two groups of rollers (17) are in the same direction as the X-axis. Open the hydraulic cylinder (14), and the hydraulic cylinder (14) drives the two groups of rollers (17) to rise, making the tops of the rollers (17) contact the bottom of the goods and jack up the goods by a small distance. According to the different tilting directions of the goods, control the two groups of rollers (17) to rotate in the opposite direction to make the goods parallel to the X-axis. b2: Control the rotation of two groups of first rotating motors (11) so that the two groups of rollers (17) are perpendicular to the X-axis in the same direction. Control the two groups of rollers (17) to rotate in the same direction and transport the goods to a suitable position. C. Open the transverse movement device (5) and transport the goods to the designated position. D. Open the lifting device (3) and transport the goods to the designated height. Extend the second goods fork (7), and the lifting device (3) descends a small distance to place the discharging plate (19) on the shelf. E. Control the second goods fork (7) to return to the initial position and restore the two groups of rollers (17) to the initial position.

Citation Information

Patent Citations

  • Fork for forklift

    CN106986286A

  • Forward movement type automatic material pushing forklift

    CN108689338A