A synchronous belt processing device

Abstract

The present invention provides a synchronous belt processing device, which includes a workbench and a feeding mechanism, a cutting mechanism, a feeding mechanism, a transfer mechanism, and a pressing mechanism arranged on the workbench; the feeding mechanism is used for conveying the synchronous belt; the cutting mechanism is used for cutting the synchronous belt; the feeding mechanism is used for conveying copper sleeves to the pressing mechanism; the transfer mechanism is used for threading the two ends of the synchronous belt into the copper sleeves; the pressing mechanism is used for pressing the copper sleeves onto the two ends of the synchronous belt. The synchronous belt processing device of the present invention can automatically intercept a synchronous belt of a predetermined length, and can also automatically press copper sleeves on the synchronous belt, improving production efficiency, reducing labor costs, and ensuring the quality of the synchronous belt.

Description

Technical Field

[0001] The present invention relates to the field of synchronous belt processing, and particularly relates to a synchronous belt processing device. Background Art

[0002] When processing a synchronous belt, a certain length needs to be intercepted, and then copper sleeves are pressed on both ends of the intercepted synchronous belt. In the prior art, both the interception of the synchronous belt and the pressing of the copper sleeves are completed manually. After manually measuring the length of the synchronous belt, it is intercepted manually, and then a manual press is used to deform the copper sleeve and clamp it on the synchronous belt. The efficiency is low, the labor cost is high, and the quality is difficult to guarantee. Summary of the Invention

[0003] Based on the problems of the prior art, the present invention provides a synchronous belt processing device.

[0004] The present invention provides a synchronous belt processing device, including a workbench and a feeding mechanism, a cutting mechanism, a feeding mechanism, a transfer mechanism, and a pressing mechanism provided on the workbench;

[0005] The feeding mechanism is used for conveying the synchronous belt;

[0006] The cutting mechanism is used for cutting the synchronous belt;

[0007] The feeding mechanism is used for conveying copper sleeves to the pressing mechanism;

[0008] The transfer mechanism is used for threading both ends of the synchronous belt into the copper sleeves;

[0009] The pressing mechanism is used for pressing the copper sleeves onto both ends of the synchronous belt.

[0010] Further, the feeding mechanism includes a first fixing frame, a material tray, and a conveying device;

[0011] The first fixing frame is provided on the workbench;

[0012] The material tray and the conveying device are provided on the first fixing frame; wherein,

[0013] The material tray is used for arranging the synchronous belt, and the conveying device is used for outputting the synchronous belt arranged on the material tray.

[0014] Further, the conveying device includes a rotating motor, a rotating main wheel, and a rotating auxiliary wheel;

[0015] The rotating motor is provided on the first fixing frame;

[0016] The rotating main wheel is provided on the motor shaft of the rotating motor;

[0017] The rotating auxiliary wheel is rotatably arranged on the first fixing frame and there is a gap formed between the rotating auxiliary wheel and the rotating main wheel; wherein,

[0018] After the synchronous belt passes through the gap between the rotating main wheel and the rotating auxiliary wheel, when the motor shaft of the rotating motor rotates, the synchronous belt can be output.

[0019] Furthermore, the cutting mechanism includes a first fixing plate, a second fixing plate, a cutting cylinder, a moving knife and a fixed knife;

[0020] The cutting cylinder is arranged on the first fixing plate;

[0021] The moving knife is arranged on the piston rod of the cutting cylinder;

[0022] The fixed knife is arranged on the second fixing plate; wherein,

[0023] The first fixing plate is close to the second fixing plate so that a shearing space is formed between the moving knife and the fixed knife. After the synchronous belt passes through the shearing space, the cutting cylinder can drive the moving knife and the fixed knife to cooperate to cut off the synchronous belt.

[0024] Furthermore, the feeding mechanism includes a vibrating disk; the discharging channel of the vibrating disk is connected to the pressing mechanism; wherein, the vibrating disk is used to convey the copper sleeve to the pressing mechanism.

[0025] Furthermore, the transfer mechanism includes a first clamping jaw cylinder, a first transfer module, a second clamping jaw cylinder and a second transfer module;

[0026] The first clamping jaw cylinder is used to clamp the synchronous belt to penetrate one end of the synchronous belt into one side of the copper sleeve;

[0027] The second clamping jaw cylinder is used to clamp the synchronous belt to penetrate the other end of the synchronous belt into the other side of the copper sleeve;

[0028] The first transfer module is connected to the first clamping jaw cylinder and is used to move the first clamping jaw cylinder;

[0029] The second transfer module is connected to the second clamping jaw cylinder and is used to move the second clamping jaw cylinder.

[0030] Furthermore, the transfer mechanism further includes a first mounting plate, a second mounting plate and a pushing cylinder;

[0031] The first clamping jaw cylinder is arranged on the first transfer module;

[0032] The first transfer module and the second clamping jaw cylinder are arranged on the first mounting plate;

[0033] The first mounting plate is slidably arranged on the second mounting plate;

[0034] The pushing cylinder is arranged on the second mounting plate, and its piston rod is connected to the first mounting plate for pushing the first mounting plate to slide.

[0035] The second mounting plate is slidably arranged on the workbench.

[0036] The second transfer module is arranged on the workbench and connected to the second mounting plate for pushing the second mounting plate to slide, and further pushing the second jaw cylinder to move.

[0037] Furthermore, the first transfer module includes a first driving motor, a first lead screw and a first slider.

[0038] The first driving motor and the first lead screw are arranged on the first mounting plate, and the motor shaft of the first driving motor is connected to the first lead screw to drive the moving nut of the first lead screw to move; the first slider is arranged on the moving nut of the first lead screw; the first jaw cylinder is arranged on the first slider.

[0039] The second transfer module includes a second driving motor, a second lead screw and a second slider.

[0040] The second driving motor and the second lead screw are arranged on the workbench, and the motor shaft of the second driving motor is connected to the second lead screw to drive the moving nut of the second lead screw to move; the second slider is arranged on the moving nut of the second lead screw; the second slider is connected to the second mounting plate.

[0041] Furthermore, the pressing mechanism includes a second fixing frame, an upper pressing knife, a side pressing push rod, and an upper pressing cylinder, a side pressing cylinder, a positioning member and a guiding member arranged on the second fixing frame.

[0042] The guiding member is provided with a guiding channel, the inlet of the guiding channel is connected to the feeding mechanism, and the feeding mechanism can input the copper sleeve into the guiding channel.

[0043] The positioning member is provided with a positioning groove, and the positioning groove is located at the outlet of the guiding channel.

[0044] The side pressing push rod is connected to the piston rod of the side pressing cylinder, and the side pressing push rod penetrates into the guiding channel to push the copper sleeve entering the guiding channel onto the positioning groove of the positioning member under the push of the side pressing cylinder.

[0045] The upper pressing knife is connected to the piston rod of the upper pressing cylinder for squeezing the copper sleeve under the push of the upper pressing cylinder to press the copper sleeve onto both ends of the synchronous belt.

[0046] Further, the workbench is provided with a discharge chute, and the discharge chute is located below the pressing mechanism.

[0047] The synchronous belt processing equipment of the present invention can automatically intercept a synchronous belt of a predetermined length, and can also automatically press a copper sleeve on the synchronous belt, improving production efficiency, reducing labor costs, and ensuring the quality of the synchronous belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] Figure 1 is a schematic structural diagram of a synchronous belt processing equipment provided by an embodiment of the present invention;

[0049] Figure 2 is a schematic structural diagram of a feeding mechanism and a cutting mechanism in a synchronous belt processing equipment provided by an embodiment of the present invention;

[0050] Figure 3 is a schematic structural diagram of a transfer mechanism in a synchronous belt processing equipment provided by an embodiment of the present invention;

[0051] Figure 4 is a schematic structural diagram of a pressing mechanism in a synchronous belt processing equipment provided by an embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0052] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0053] It should be noted that all directional indications (such as up, down, left, right, front, back, horizontal, vertical, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly. The "connection" can be a direct connection or an indirect connection. The "arrangement", "arranged on", and "arranged in" can be directly arranged or indirectly arranged.

[0054] In addition, in the present invention, descriptions such as "first" and "second" are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments may be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0055] Figure 1 FIG. is a schematic structural diagram of a synchronous belt processing device provided by an embodiment of the present invention. In this embodiment, the synchronous belt processing device includes a workbench 10 and a feeding mechanism 40, a cutting mechanism 50, a loading mechanism 20, a transfer mechanism 60, and a pressing mechanism 30 arranged on the workbench 10. The feeding mechanism 40 is used for conveying the synchronous belt 70. The cutting mechanism 50 is used for cutting the synchronous belt 70. The loading mechanism 20 is used for conveying the copper sleeves 80 to the pressing mechanism 30. The transfer mechanism 60 is used for threading the two ends of the synchronous belt 70 into the copper sleeves 80. The pressing mechanism 30 is used for pressing the copper sleeves 80 onto the two ends of the synchronous belt 70.

[0056] In an alternative embodiment, for example, in this embodiment, as Figure 2 shown, the feeding mechanism 40 includes a first fixing frame 41, a material tray 42, and a conveying device 40. The first fixing frame 41 is arranged on the workbench 10. The material tray 42 and the conveying device 40 are arranged on the first fixing frame 41. Among them, the material tray 42 is used for arranging the synchronous belt 70, and the conveying device 40 is used for outputting the synchronous belt 70 arranged on the material tray 42.

[0057] In an alternative embodiment, for example, in this embodiment, as Figure 2 shown, the conveying device 40 includes a rotating motor 43, a rotating main wheel 45, and a rotating auxiliary wheel 44. The rotating motor 43 is arranged on the first fixing frame 41. The rotating main wheel 45 is arranged on the motor shaft of the rotating motor 43. The rotating auxiliary wheel 44 is rotatably arranged on the first fixing frame 41 and has a gap with the rotating main wheel 45. Among them, after the synchronous belt 70 passes through the gap between the rotating main wheel 45 and the rotating auxiliary wheel 44, the rotation of the motor shaft of the rotating motor 43 can cause the rotating main wheel 45 and the rotating auxiliary wheel 44 to cooperate to output the synchronous belt 70.

[0058] In an alternative embodiment, for example, in this embodiment, as Figure 2As shown, the cutting mechanism 50 includes a first fixed plate 52, a second fixed plate 55, a cutting cylinder 51, a moving knife 53 and a fixed knife 54; the cutting cylinder 51 is arranged on the first fixed plate 52; the moving knife 53 is arranged on the piston rod of the cutting cylinder 51; the fixed knife 54 is arranged on the second fixed plate 55; wherein, the first fixed plate 52 is close to the second fixed plate 55 so as to form a shearing space between the moving knife 53 and the fixed knife 54. After the synchronous belt 70 passes through the shearing space, the cutting cylinder 51 can drive the moving knife 53 and the fixed knife 54 to cooperate to cut off the synchronous belt 70. In this embodiment, the first fixed plate 52 and the second fixed plate 55 are arranged on the first fixing frame 41, and the moving knife 53 and the fixed knife 54 are located on the side where the rotating main wheel 45 and the rotating auxiliary wheel 44 discharge materials, so as to shear the synchronous belt 70.

[0059] In an alternative embodiment, for example, in this embodiment, as Figure 1 shown, the feeding mechanism 20 includes a vibrating disk 201; the discharge channel 202 of the vibrating disk 201 is connected to the pressing mechanism 30; wherein, the vibrating disk 201 is used to convey the copper sleeve 80 to the pressing mechanism 30.

[0060] In an alternative embodiment, for example, in this embodiment, as Figure 3 shown, the transfer mechanism 60 includes a first jaw cylinder 61, a first transfer module 63, a second jaw cylinder 62 and a second transfer module 69; the first jaw cylinder 61 is used to grip the synchronous belt 70 to penetrate one end of the synchronous belt 70 into one side of the copper sleeve 80; the second jaw cylinder 62 is used to grip the synchronous belt 70 to penetrate the other end of the synchronous belt 70 into the other side of the copper sleeve 80; the first transfer module 63 is connected to the first jaw cylinder 61 and is used to move the first jaw cylinder 61; the second transfer module 69 is connected to the second jaw cylinder 62 and is used to move the second jaw cylinder 62.

[0061] In an alternative embodiment, for example, in this embodiment, as Figure 3 shown, the transfer mechanism 60 further includes a first mounting plate 65, a second mounting plate 66 and a pushing cylinder 67; the first jaw cylinder 61 is arranged on the first transfer module 63; the first transfer module 63 and the second jaw cylinder 62 are arranged on the first mounting plate 65; the first mounting plate 65 is slidably arranged on the second mounting plate 66; the pushing cylinder 67 is arranged on the second mounting plate 66 and its piston rod is connected to the first mounting plate 65, and is used to push the first mounting plate 65 to slide; the second mounting plate 66 is slidably arranged on the workbench 10; the second transfer module 69 is arranged on the workbench 10 and is connected to the second mounting plate 66, and is used to push the second mounting plate 66 to slide, and further push the second jaw cylinder 62 to move. In this embodiment, the first transfer module 63 and the second transfer module 69 cooperate to flexibly move the first jaw cylinder 61 and the second jaw cylinder 62, so that the first jaw cylinder 61 and the second jaw cylinder 62 can more easily grip the synchronous belt 70 and penetrate it into the copper sleeve 80.

[0062] In an alternative embodiment, for example, in this embodiment, as Figure 3 shown, the first transfer module 63 includes a first driving motor 631, a first lead screw 632, and a first slider 633; the first driving motor 631 and the first lead screw 632 are arranged on the first mounting plate 65 and the motor shaft of the first driving motor 631 is connected to the first lead screw 632 to drive the movement nut of the first lead screw 632; the first slider 633 is arranged on the movement nut of the first lead screw 632; the first jaw cylinder 61 is arranged on the first slider 633; the second transfer module 69 includes a second driving motor 691, a second lead screw 692, and a second slider 693; the second driving motor 691 and the second lead screw 692 are arranged on the workbench 10 and the motor shaft of the second driving motor 691 is connected to the second lead screw 692 to drive the movement nut of the second lead screw 692; the second slider 693 is arranged on the movement nut of the second lead screw 692; the second slider 693 is connected to the second mounting plate 66.

[0063] In an alternative embodiment, for example, in this embodiment, as Figure 4 shown, the pressing mechanism 30 includes a second fixing frame 31, an upper pressing knife 34, a side pressing push rod 36, and an upper pressing cylinder 33, a side pressing cylinder 32, a positioning member 35, and a guiding member 37 arranged on the second fixing frame 31; the guiding member 37 is provided with a guiding channel, the inlet 371 of the guiding channel is connected to the feeding mechanism 20, and the feeding mechanism 20 can input the copper sleeve 80 into the guiding channel; the positioning member 35 is provided with a positioning groove 351, and the positioning groove 351 is located at the outlet of the guiding channel; the side pressing push rod 36 is connected to the piston rod of the side pressing cylinder 32, and the side pressing push rod 36 penetrates into the guiding channel to push the copper sleeve 80 entering the guiding channel onto the positioning groove 351 of the positioning member 35 under the push of the side pressing cylinder 32; the upper pressing knife 34 is connected to the piston rod of the upper pressing cylinder 33 and is used for pressing the copper sleeve 80 under the push of the upper pressing cylinder 33 to press the copper sleeve 80 onto both ends of the synchronous belt 70. Further, the discharge channel 202 of the vibrating disk 201 is connected to the inlet 371 of the guiding channel.

[0064] In an alternative embodiment, for example, in this embodiment, as Figure 1 shown, the workbench 10 is provided with a discharge groove 11, and the discharge groove 11 is located below the pressing mechanism 30.

[0065] In this embodiment, when the synchronous belt 70 processing equipment is working, the vibrating bowl 201 of the feeding mechanism 20 conveys the copper sleeve 80 into the guiding channel of the guiding member 37. The side pressing cylinder 32 pushes the copper sleeve 80 into the positioning groove 351 of the positioning member 35 through the side pressing push rod 36. One end of the synchronous belt 70 arranged on the tray 42 passes between the rotating main wheel 45 and the rotating auxiliary wheel 44 and between the moving knife 53 and the fixed knife 54, and then the rotating motor 43 continues to rotate to output the synchronous belt 70. At the same time, the first clamping jaw cylinder 61 clamps the front end of the synchronous belt 70 and sends it to the positioning groove 351 and penetrates into one side of the copper sleeve 80. When the synchronous belt 70 is output to a predetermined length, the rotating motor 43 stops rotating. The second clamping jaw cylinder 62 clamps the part of the synchronous belt 70 close to the moving knife 53 and the fixed knife 54. The cutting cylinder 51 pushes the moving knife 53 close to the fixed knife 54 to cooperate with the fixed knife 54 to cut off the synchronous belt 70. The second clamping jaw cylinder 62 sends the rear end of the synchronous belt 70 to the positioning groove 351 and penetrates into the other side of the copper sleeve 80. Then the upper pressing cylinder 33 pushes the upper pressing knife 34 to squeeze the copper sleeve 80 so that the copper sleeve 80 is crimped on both ends of the synchronous belt 70. Finally, the first clamping jaw cylinder 61 and the second clamping jaw cylinder 62 release the synchronous belt 70 at the same time, so that the synchronous belt 70 falls into the discharge chute 11 under the action of gravity and is discharged from the discharge chute 11.

[0066] In this embodiment, the synchronous belt 70 processing equipment is controlled by an intelligent terminal such as a computer, and its working process is controlled by a preset control program. In this embodiment, the predetermined length of the synchronous belt 70 can be completed by a measuring device commonly used in the prior art such as a length measuring sensor.

[0067] In this embodiment, the synchronous belt 70 processing equipment can automatically intercept a synchronous belt 70 of a predetermined length and can also automatically crimp the copper sleeve 80 on the synchronous belt 70, improving the production efficiency, reducing the labor cost, and avoiding the situation where the distances when manually passing the synchronous belt 70 through both sides of the copper sleeve 80 are not consistent enough, and also avoiding the situation where the crimping forces of each synchronous belt 70 product are different when crimping the copper sleeve 80, ensuring the consistency and qualification of the synchronous belt 70 products.

[0068] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A synchronous belt processing device, characterized in that, it includes a workbench and a feeding mechanism, a cutting mechanism, a loading mechanism, a transfer mechanism, and a pressing mechanism arranged on the workbench; the feeding mechanism is used for conveying the synchronous belt; the cutting mechanism is used for cutting the synchronous belt; the loading mechanism is used for conveying copper sleeves to the pressing mechanism; the transfer mechanism is used for threading the two ends of the synchronous belt into the copper sleeves; the pressing mechanism is used for pressing the copper sleeves onto the two ends of the synchronous belt; the transfer mechanism includes a first jaw cylinder, a first transfer module, a second jaw cylinder, and a second transfer module; the first jaw cylinder is used for clamping the synchronous belt to thread one end of the synchronous belt into one side of the copper sleeve; the second jaw cylinder is used for clamping the synchronous belt to thread the other end of the synchronous belt into the other side of the copper sleeve; the first transfer module is connected to the first jaw cylinder and is used for moving the first jaw cylinder; the second transfer module is connected to the second jaw cylinder and is used for moving the second jaw cylinder.

2. The synchronous belt processing device according to claim 1, characterized in that, the feeding mechanism includes a first fixing frame, a material tray, and a conveying device; the first fixing frame is arranged on the workbench; the material tray and the conveying device are arranged on the first fixing frame; wherein, the material tray is used for arranging the synchronous belt, and the conveying device is used for outputting the synchronous belt arranged on the material tray.

3. The synchronous belt processing device according to claim 2, characterized in that, the conveying device includes a rotating motor, a rotating main wheel, and a rotating auxiliary wheel; the rotating motor is arranged on the first fixing frame; the rotating main wheel is arranged on the motor shaft of the rotating motor; the rotating auxiliary wheel is rotatably arranged on the first fixing frame and has a gap with the rotating main wheel; wherein, after the synchronous belt passes through the gap between the rotating main wheel and the rotating auxiliary wheel, the motor shaft of the rotating motor rotates to output the synchronous belt.

4. The synchronous belt processing device according to claim 1, characterized in that, the cutting mechanism includes a first fixing plate, a second fixing plate, a cutting cylinder, a moving knife, and a fixed knife; the cutting cylinder is arranged on the first fixing plate; the moving knife is arranged on the piston rod of the cutting cylinder; the fixed knife is arranged on the second fixing plate; wherein, the first fixing plate is close to the second fixing plate so that a shearing space is formed between the moving knife and the fixed knife. After the synchronous belt passes through the shearing space, the cutting cylinder can drive the moving knife and the fixed knife to cooperate to cut the synchronous belt.

5. The synchronous belt processing device according to claim 1, characterized in that, the loading mechanism includes a vibrating disk; the discharge channel of the vibrating disk is connected to the pressing mechanism; wherein, the vibrating disk is used for conveying the copper sleeves to the pressing mechanism.

6. The synchronous belt processing device according to claim 1, characterized in that, the transfer mechanism further includes a first mounting plate, a second mounting plate, and a pushing cylinder; the first jaw cylinder is arranged on the first transfer module; the first transfer module and the second jaw cylinder are arranged on the first mounting plate; the first mounting plate is slidably arranged on the second mounting plate; The pushing cylinder is arranged on the second mounting plate, and its piston rod is connected to the first mounting plate for pushing the first mounting plate to slide; The second mounting plate is slidably arranged on the workbench; The second transfer module is arranged on the workbench and connected to the second mounting plate for pushing the second mounting plate to slide, thereby pushing the second jaw cylinder to move.

7. The synchronous belt processing equipment according to claim 6, characterized in that, The first transfer module includes a first driving motor, a first lead screw and a first slider; The first driving motor and the first lead screw are arranged on the first mounting plate, and the motor shaft of the first driving motor is connected to the first lead screw to drive the moving nut of the first lead screw to move; The first slider is arranged on the moving nut of the first lead screw; the first jaw cylinder is arranged on the first slider; The second transfer module includes a second driving motor, a second lead screw and a second slider; the second driving motor and the second lead screw are arranged on the workbench, and the motor shaft of the second driving motor is connected to the second lead screw to drive the moving nut of the second lead screw to move; The second slider is arranged on the moving nut of the second lead screw; the second slider is connected to the second mounting plate.

8. The synchronous belt processing equipment according to claim 1, characterized in that, The pressing mechanism includes a second fixing frame, an upper pressing knife, a side pressing push rod, and an upper pressing cylinder, a side pressing cylinder, a positioning member, and a guiding member arranged on the second fixing frame; The guiding member is provided with a guiding channel, and the inlet of the guiding channel is connected to the feeding mechanism, and the feeding mechanism can input the copper sleeve into the guiding channel; The positioning member is provided with a positioning groove, and the positioning groove is located at the outlet of the guiding channel; The side pressing push rod is connected to the piston rod of the side pressing cylinder, and the side pressing push rod penetrates into the guiding channel to push the copper sleeve entering the guiding channel onto the positioning groove of the positioning member under the push of the side pressing cylinder; The upper pressing knife is connected to the piston rod of the upper pressing cylinder and is used for squeezing the copper sleeve under the push of the upper pressing cylinder to press the copper sleeve onto both ends of the synchronous belt.

9. The synchronous belt processing equipment according to claim 1, characterized in that, The workbench is provided with a discharge groove, and the discharge groove is located below the pressing mechanism.

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