Fully automatic multi-axis insulation tube winding machine

Abstract

The invention discloses a fully automatic multi-axis insulating tube winding machine, comprising: an installation frame (A1), an upper XYZ module (B2), a lower XYZ module (C3), a spindle module (D4), and a wire threading and insulating tube module (E5); a pressure head (C33-23) arranged on the lower XYZ module (C3) presses a wire tightly; the upper XYZ module (B2) and the lower XYZ module (C3) can move simultaneously to pull the wire and the insulating tube above a product to be processed; the lower XYZ module (C3) fixes a first section of the insulating tube to a position set by a product skeleton and fixes the wire to a PIN pin of the product; the spindle module (D4) rotates to wind the wire; the upper XYZ module (B2) arranges the wire into the product skeleton as required; after completion, the second section of the insulating tube is fixed to a position set by the product skeleton and the wire is fixed to another PIN pin of the product, thereby completing the processing of the product.

Description

Technical Field

[0001] The invention belongs to the field of automatic insulated tube winding equipment, and in particular relates to a fully automatic multi-axis insulated tube winding machine. Background Art

[0002] The market demand for transformer coils with insulated tubes is increasing, but the process of inserting the insulated tube remains a factor restricting the mass production of this type of product. Currently, the industry mainly relies on manual or single-axis automatic machines, but the instability of the wire insertion process is a common problem, resulting in low equipment uptime and low production capacity. Therefore, there is an urgent need to develop a multi-axis fully automatic insulated tube winding machine. Summary of the Invention

[0003] The purpose of this invention is to provide a fully automatic multi-axis insulated tube winding machine.

[0004] To achieve the above objectives, the technical solution provided by the present invention is as follows: a fully automatic multi-axis insulated tube winding machine, characterized in that it includes: a mounting frame (A1), an upper XYZ module (B2), a lower XYZ module (C3), a main spindle module (D4), and a wire threading and insulated tube winding module (E5). The upper XYZ module (B2) and the lower XYZ module (C3) are mounted on the mounting frame (A1). The upper XYZ module (B2) is located above the lower XYZ module (C3), the main spindle module (D4) is located above the upper XYZ module (B2), and the wire threading and insulated tube winding module (E5) is located above the main spindle module (D4). The wire threading and insulated tube winding module (E5) is provided with a clamping assembly (E5-14).

[0005] The upper XYZ module (B2) is used to drive the tapered needle (B23-20) set on the upper XYZ module (B2) to be processed into a tapered shape at the cut of the insulating tube;

[0006] The upper XYZ module (B2) and the lower XYZ module (C3) can move relative to each other, so that the wire guide assembly (E5-24) on the wire threading and insulation tube module (E5), the wire nozzle (B23-19) in the upper XYZ module (B2), the insulation tube in the clamping assembly (E5-14), and the wire nozzle (C33-25) in the lower XYZ module (C3) are aligned with their axes.

[0007] The clamping assembly (E5-14) is provided with a front guide wire drive wheel assembly (E5-32) and a rear guide wire drive wheel assembly (E5-33), which can rotate simultaneously and pass the wire through the four components and out through the guide groove (C33-24) provided in the lower XYZ module (C3);

[0008] The pressure head (C33-23) on the lower XYZ module (C3) presses the wire tightly. The upper XYZ module (B2) and the lower XYZ module (C3) can move simultaneously, pulling the wire and insulating tube above the product to be processed. The lower XYZ module (C3) fixes the first section of the insulating tube to the position set in the product skeleton and fixes the wire to the pin of the product. The spindle module (D4) rotates to wind the wire. The upper XYZ module (B2) arranges the wire into the product skeleton as required. After completion, the second section of the insulating tube is fixed to the position set in the product skeleton and the wire is fixed to the other pin of the product, completing the processing of the product.

[0009] The upper XYZ module (B2) includes a Y-axis (B21), an X-axis (B22), and a Z-axis (B23). The Y-axis (B21) is mounted on the mounting frame (A1) via symmetrically distributed left support columns (B21-1) and right support columns (B21-2). The X-axis (B22) is slidably mounted on the left support columns (B21-1) and right support columns (B21-2). The Z-axis B23 is mounted on the X-axis (B22).

[0010] The Z-axis (B23) of the upper XYZ module (B2) is equipped with a bullhead bracket (B23-11). An R-bearing housing (B23-12) is located on the left side of the bullhead bracket (B23-11). A sensing element (B23-13) is mounted on the axis of the R-bearing housing (B23-12), and a sensor (B23-14) is located on the outer circumference of the sensing element B23-13. A motor (B23-16) is connected to the right side of the bullhead bracket (B23-11) via a reducer (B23-15). An N-type bracket (B23-17) is located in the middle of the bullhead bracket (B23-11), connecting the R-bearing housing (B23-12) and the reducer. On the axis of (B23-15), the N-type frame (B23-17) is provided with at least one set of wire nozzle mounting plates (B23-18). Each wire nozzle mounting plate (B23-18) is connected to a corresponding wire nozzle (B23-19). A tapered pin (B23-20) is provided on the left side of the wire nozzle (B23-19), corresponding one-to-one with the wire nozzle (B23-19). A spring (B23-21) is provided between the tapered pin (B23-20) and the wire nozzle mounting plate (B23-18). The tapered pin (B23-20) passes through the wire nozzle mounting plate (B23-18), and a fastener (B23-22) is connected to the end of the tapered pin (B23-20).

[0011] The N-type frame (B23-17) has guide rails (B23-23) on both sides. An H-type frame (B23-24) is connected to the guide rails (B23-23). ​​A cylinder (B23-25) is installed between the N-type frame (B23-17) and the H-type frame (B23-24). The H-type frame (B23-24) is equipped with at least one set of clamp cylinders (B23-26), which correspond one-to-one with the wire nozzle (B23-19). Each set of clamp cylinders (B23-26) is equipped with a clamping plate (B23-27).

[0012] The lower XYZ module (C3) includes a Z2 axis (C31), an X2 axis (C32), and a Y2 axis (C33). The Z2 axis (C31) includes an upper Z plate (C31-1), a lower Z plate (C31-2), a Z motor (C31-7), and a Z lead screw (C31-5). The Z lead screw (C31-5) is located between the upper Z plate (C31-1) and the lower Z plate (C31-2). The Z motor (C31-7) drives the upper Z plate (C31-1) to move in the Z direction through the Z lead screw (C31-5). The X2 axis (C32) is mounted on the upper Z plate (C31-1), and the Y2 axis (C33) is mounted on the X2 axis (C32).

[0013] The Y2 axis (C33) is connected to the X2 axis (C32) via the Y2 base plate (C33-1). Y2 guide rails (C33-2) are installed on both sides of the Y2 base plate (C33-1), and a Y2 moving plate (C33-3) is connected to the Y2 guide rails (C33-2). A Y2 bracket (C33-4) is installed in the middle of the Y2 base plate (C33-1), and a Y2 bearing seat (C33-5) is installed inside the Y2 bracket (C33-4). The Y2 motor (C33-6) is connected to the Y2 bracket (C33-4), and the Y2 lead screw (C33-7) is connected to the Y2 bearing seat (C33-5). A Y2 coupling (C33-8) connects the Y2 lead screw (C33-7) and the Y2 moving plate (C33-3). A Y2 drive plate (C33-9) connects the Y2 lead screw (C33-7) and the Y2 moving plate (C33-3). J mounting plates (C33-10) are respectively set on both sides of the Y2 base plate (C33-1), located outside the Y2 guide rail (C33-2). A J guide rail (C33-11) is connected to the J mounting plate (C33-10). A tape wrapping device (C33-12) is connected to the J guide rail (C33-11). A drive device is set between the tape wrapping device (C33-12) and the Y2 base plate (C33-1). An L-bracket (C33-14) is connected to the Y2 moving plate (C33-3). A reducer (C33-15) is located on the left side of the L-bracket (C33-14), and an L-motor (C33-16) is connected to the reducer (C33-15). A bearing seat (C33-17) is located on the right side of the L-bracket (C33-14), and a sensing plate (C33-18) is mounted on the shaft of the bearing seat (C33-17). A sensor (C33-19) is located on the outer circumference of the sensing plate (C33-18). An S-bracket (C33-20) is located in the middle of the L-bracket (C33-14) and is connected to the reducer. At least one pneumatic shear (C33-21) is installed on the shaft of the speed machine (C33-15) and the bearing housing (C33-17) and on the L bracket (C33-14). The pneumatic shears (C33-21) are arranged at equal intervals. At least one cylinder (C33-22) is installed on the L bracket (C33-14). The output shaft of each cylinder (C33-22) is connected to a pressure head (C33-23). ​​A guide groove (C33-24) is provided below the pressure head (C33-23), corresponding to the pressure head (C33-23). ​​A wire nozzle (C33-25) is provided in front of each guide groove (C33-24).

[0014] The spindle module (D4) includes a base plate (D4-1), a spindle seat (D4-2) at the front end of the base plate (D4-1), at least one set of rotating spindles (D4-3) on the spindle seat (D4-2), a winding clamp (D4-4) in front of the rotating spindles (D4-3), a timing pulley (D4-5) behind each rotating spindle (D4-3), and a sprocket (D4-6) at the rear end of each rotating spindle (D4-3) except for the first and last rotating spindles (D4-3). The rotating spindles (D4-3) are connected in series by a timing belt (D4-7). A motor mounting plate (D4-8) is set at the rear, and the motor (D4-9) is connected to the motor mounting plate (D4-8). A coupling (D4-10) is connected between the motor (D4-9) and the first rotating spindle (D4-3). A sensor plate (D4-11) is set at the end of the last rotating spindle (D4-3). A sensor is set below the sensor plate (D4-11). A locking device (D4-13) is set below the rotating spindle (D4-3). The locking device (D4-13) is equipped with at least one pin (D4-14), which corresponds one-to-one with the sprocket (D4-6) on the rotating spindle (D4-3).

[0015] The wiring and insulation conduit module (E5) includes a base plate (E5-1), limit blocks (E5-2) on both sides of the base plate (E5-1), a guide rail (E5-3) on the base plate (E5-1), a component mounting plate (E5-4) on the guide rail (E5-3), a connecting plate (E5-6) on the left side of the component mounting plate (E5-4), left and right cylinder mounting plates (E5-7) in front of the base plate (E5-1), left and right cylinders (E5-8) connected to the left and right cylinder mounting plates (E5-7), a connector (E5-9) connecting the cylinders (E5-8) and the connecting plate (E5-6), and a limit plate (E5-10 (E5-4) located behind the cylinders (E5-8). The component mounting plate (E5-4) has... A clamping cylinder mounting plate (E5-11) is provided, and a cylinder (E5-12) is connected to the clamping cylinder mounting plate (E5-11). A positioning plate (E5-13) is located behind the cylinder (E5-12). At least one set of clamping components (E5-14) is connected to the component mounting plate (E5-4) and is evenly distributed. A guide rail (E5-15) is provided in front of the clamping components (E5-14) and is connected to the component mounting plate (E5-4). A push-pull plate (E5-16) is connected to the guide rail (E5-15). At least one push rod (E5-17) is provided on the push-pull plate (E5-16). Each push rod (E5-17) is provided with an elastic pressure head (E5-18), which corresponds one-to-one with the clamping components (E5-14).

[0016] A cutter push rod (E5-20) is located behind the clamping assembly (E5-14). Two cylinders (E5-21) are located between the cutter push rod (E5-20) and the base plate (E5-1), on both sides of the cutter push rod (E5-20). At the rear of the base plate (E5-1), an L-shaped plate (E5-22) is connected. At least one set of insulating tube guide assemblies (E5-23) is provided on the L-shaped plate (E5-22), and they are evenly distributed. On the right side of the insulating tube assembly (E5-23), a corresponding guide is provided. The wire guide assembly (E5-24) has a corresponding insulating tube drive wheel assembly (E5-25) and driven wheel assembly (E5-26) at its end for each set of insulating tube guide assemblies (E5-23). ​​The insulating tube drive wheel assembly (E5-25) is connected to the main board (E5-27), and the driven wheel assembly (E5-26) is connected to the swing arm (E5-28). The swing arm (E5-28) is connected to the main board (E5-27) via equalization screws (E5-29). The insulating tube drive wheel assembly (E5-25) is set with... There are synchronous pulleys (E5-30), and all synchronous pulleys (E5-30) are connected by a synchronous belt (E5-31). Each set of guide wire assembly (E5-24) has a corresponding front guide wire drive pulley assembly (E5-32), rear guide wire drive pulley assembly (E5-33), and driven pulley assembly (E5-26) at its end. The front guide wire drive pulley assembly (E5-32) and the rear guide wire drive pulley assembly (E5-33) are both connected to the main board (E5-27), and a guide wire nozzle assembly (E5-3) is provided between them. 5) The driven wheel (E5-34) is connected to the swing arm (E5-36), and the swing arm (E5-36) is connected to the main board (E5-27) via equalizing screws (E5-37). The front guide wheel assembly (E5-32) is equipped with a timing pulley (E5-38), and all timing pulleys (E5-38) are connected by a timing belt (E5-39). The rear guide wheel assembly (E5-33) is equipped with a timing pulley (E5-40), and all timing pulleys (E5-40) are connected by a timing belt (E5-41).

[0017] At the very back of the mainboard (E5-27), there is a conduit guide assembly (E5-42). Below the mainboard (E5-27) are horizontal partitions (E5-43) and vertical partitions (E5-44). Below the horizontal partition (E5-43) is a horizontal support plate (E5-45), and below the horizontal support plate (E5-45) is a support plate (E5-46). To the right of the horizontal support plate (E5-45) are an insulating tube motor pad (E5-47) and a front lead motor pad (E5-48). The insulating tube motor pad (E5-47) is aligned with the insulating tube drive wheel assembly (E5-25). The insulating tube motor (E5-49) is connected to the insulating tube motor pad (E5-47). The insulating tube motor (E5-49) and the insulating tube drive wheel assembly (E5-25) are also aligned. A coupling (E5-50) connects the front guide motor pad (E5-48) to the front guide drive wheel assembly (E5-32). The front guide motor (E5-51) is connected to the front guide motor pad (E5-48). A coupling (E5-53) connects the front guide motor (E5-51) to the front guide drive wheel assembly (E5-32). The rear guide motor pad (E5-54) is located in the middle of the cross support plate (E5-45) and is aligned with the rear guide drive wheel assembly (E5-33). The rear guide motor (E5-55) is connected to the rear guide motor pad (E5-54). A coupling (E5-56) connects the rear guide motor (E5-55) to the rear guide drive wheel assembly (E5-33).

[0018] The invention will become clearer from the following description, taken in conjunction with the accompanying drawings, which are used to explain embodiments of the invention. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention.

[0020] Figure 2 This is a schematic diagram of the installation frame assembly structure according to an embodiment of the present invention.

[0021] Figure 3 This is a schematic diagram of the upper XZY module structure according to an embodiment of the present invention.

[0022] Figure 4 This is a schematic diagram of the X-axis mechanism according to an embodiment of the present invention.

[0023] Figure 5 This is a schematic diagram of the Z-axis structure of an embodiment of the present invention.

[0024] Figure 6 This is a schematic diagram of the lower XYZ module structure according to an embodiment of the present invention.

[0025] Figure 7 This is a schematic diagram of the lower Z2 axis and X2 axis structure of an embodiment of the present invention.

[0026] Figure 8 This is a schematic diagram of the lower Y2 axis structure of an embodiment of the present invention. Figure 1

[0027] Figure 9 This is a schematic diagram of the lower Y2 axis structure of an embodiment of the present invention. Figure 2

[0028] Figure 10 This is a schematic diagram of the spindle module structure according to an embodiment of the present invention.

[0029] Figure 11 This is a schematic diagram of the wiring and insulation tube module structure according to an embodiment of the present invention. Figure 1

[0030] Figure 12 This is a schematic diagram of the wiring and insulation tube module structure according to an embodiment of the present invention. Figure 2

[0031] Figure 13 This is a schematic diagram of the wiring and insulation tube module structure according to an embodiment of the present invention. Figure 3 Detailed Implementation

[0032] The following are specific implementation examples of the invention, along with the accompanying drawings, to further describe the method. However, the invention is not limited to these examples.

[0033] like Figure 1 As shown, this example includes a mounting frame A1, an upper XYZ module B2, a lower XYZ module C3, a spindle module D4, and a wiring and insulation tube module E5.

[0034] Mounting frame A1 includes a support frame A1-1, with a large base plate A1-2 connected above the support frame A1-1. The upper XYZ module B2 is located in the middle of the large base plate A1-2 and is connected to it via left and right support columns B21-1 and B21-2. The lower XYZ module C3 is located below the spindle module D4 and is connected to the large base plate A1-2 via a linear bearing C3-1. The wiring and insulation tube insertion module E5 is positioned above the spindle module D4 and connected to it.

[0035] like Figure 2 As shown, the mounting frame A1 includes a support frame A1-1, which is welded from square tubing. A large base plate A1-2 is connected above the support frame A1-1. The space below the large base plate A1-2 is used to install electrical components. A waste collection tray A1-3 is provided in front of the support frame A1-1.

[0036] like Figure 3As shown, the upper XYZ module B2 includes a Y-axis B21, an X-axis B22, and a Z-axis B23. The Y-axis B21 includes a left support column B21-1 and a right support column B21-2, which are symmetrically distributed. Near the inner side of the left support column B21-1, a Y-guide rail B21-3 is provided, and an I-shaped support block B21-4 is provided on the Y-guide rail B21-3. Near the outer side of the left support plate B21-1, a Y-motor mounting plate B21-5 is provided. A Y-motor B21-6 is connected to the Y-motor mounting plate B21-5. A Y-bearing housing B21-7 is located in front of the Y-motor mounting plate B21-5, and a Y-bearing housing B21-8 is located in front of the Y-bearing housing B21-7. A Y-lead screw B21-9 is positioned between the Y-bearing housings B21-7 and B21-8. A Y-coupling B21-10 connects the Y-lead screw B21-9 to the Y-motor B21-6. A Y-drive plate B21-11 is connected between the I-shaped support block B21-4 and the Y-lead screw B21-9. The components connected to the right support column B21-2 are the same as those on the left support column B21-1 and are symmetrically distributed, forming the Y-axis B21 motion assembly.

[0037] like Figure 4 As shown, the X-axis B22 includes an X-bracing B22-1, which spans the left support column B21-1 and the right support column B21-2, and is connected to the I-shaped support block B21-4, forming a gantry structure. X-guide rails B22-2 and B22-3 are mounted on the X-bracing B22-1. An X-moving plate B22-4 is connected to X-guide rails B22-2 and B22-3. An X motor mounting plate B22-5 is located in the middle of the X bracket B22-1. An X bearing seat B22-6 is located in front of the X motor mounting plate B22-5. An X motor B22-7 is connected to the X motor mounting plate B22-5. An X lead screw B22-8 is connected to the X bearing seat B22-6. An X coupling B22-9 connects the X motor B22-7 and the X lead screw B22-8. An X drive plate B22-10 connects the X lead screw B22-8 and the X moving plate B22-4.

[0038] like Figure 5As shown, the Z-axis B23 includes a Z-bracket B23-1, which is connected to the X-moving plate B22-4. Z-guide rails B23-2 and B23-3 are mounted on the Z-bracket B23-1. The Z-moving plate B23-4 is connected to the Z-guide rails B23-2 and B23-3. A Z-mounting plate B23-5 is located at the end of the Z-bracket B23-1. A Z-bearing seat B23-6 and a motor mounting plate B23-26 are mounted on the Z-mounting plate B23-5. A Z-motor B23-7 is connected to the Z-motor mounting plate B23-26, and a Z-lead screw B23-8 is connected to the Z-bearing seat B23-6. A pulley assembly Z23-9 connects the Z-motor B23-7 and the Z-lead screw B23-8, and a Z-drive plate B23-10 connects the Z-lead screw B23-8 and the Z-moving plate B23-4.

[0039] A bullhead bracket B23-11 is connected to the Z-moving plate B23-4. An R-bearing housing B23-12 is located on the left side of the bullhead bracket B23-11. A sensing element B23-13 is mounted on the axis of the R-bearing housing B23-12, and a sensor B23-14 is located on the outer circumference of the sensing element B23-13. A reducer B23-15 is located on the right side of the bullhead bracket B23-11, and a motor B23-16 is connected to the reducer B23-15. An N-type bracket B23-17 is located in the middle of the bullhead bracket B23-11, connecting the R-bearing housing B23-12 and the axis of the reducer B23-15. At least one set of wire nozzle mounting plates B23-18 are mounted on the N-type bracket B23-17, and each wire nozzle mounting plate B23-18 is connected to a corresponding wire nozzle B23-19. A tapered pin B23-20 is located on the left side of the wire nozzle B23-19, corresponding one-to-one with the wire nozzle B23-19. A spring B23-21 is installed between the tapered pin B23-20 and the wire nozzle mounting plate B23-18. The tapered pin B23-20 passes through the wire nozzle mounting plate B23-18, and a fastener B23-22 is connected to the end of the tapered pin B23-20. Guide rails B23-23 are provided on both sides of the N-type frame B23-17, and an H-type frame B23-24 is connected to the guide rails B23-23. A cylinder B23-25 ​​is located on both sides between the N-type frame B23-17 and the H-type frame B23-24. At least one set of clamp cylinders B23-26 is provided on the H-shaped frame B23-24, which corresponds one-to-one with the wire nozzle B23-19. Each set of clamp cylinders B23-26 is equipped with a clamping plate B23-27.

[0040] like Figure 6 As shown, the lower XYZ module C3 includes Z2 axis C31, X2 axis C32, and Y2 axis C33.

[0041] like Figure 7As shown, the Z2 axis includes an upper Z-plate C31-1 and a lower Z-plate C31-2. A guide shaft C31-3 connects the upper Z-plate C31-1 and the lower Z-plate C31-2. A Z-bearing housing C31-4 is connected to the lower Z-plate C31-2, and a Z-lead screw C31-5 is connected to the Z-bearing housing C31-4. An S-bracket C31-6 is located below the Z-bearing housing C31-4, and a Z-motor C31-7 is connected to the S-bracket C31-6. An S-coupling C31-8 connects the Z-lead screw C31-5 and the Z-motor C31-7. Guide rail pads C32-1 are provided on both sides of the upper Z-plate C31-1, and a guide rail C32-2 is connected to each guide rail pad C32-1. The X2 moving plate C32-3 is connected to the guide rail C32-2. An X2 motor mounting plate C32-4 is located in the middle of the upper Z-plate C31-1. An X2 bearing housing C32-5 is located in front of the X2 motor mounting plate C32-4. The X2 motor C32-6 is connected to the X2 motor mounting plate C32-4. An X2 lead screw C32-7 is connected to the X2 bearing housing C32-5. An X2 coupling C32-8 connects the X2 motor C32-6 and the X2 lead screw C32-7. An X2 drive plate C32-9 connects the X2 lead screw C32-7 and the X2 moving plate C32-3. The Y2 base plate C33-1 is connected to the X2 moving plate C32-3. Y2 guide rails C33-2 are located on both sides of the Y2 base plate C33-1. The Y2 moving plate C33-3 is connected to the Y2 guide rails C33-2.

[0042] like Figure 8 , Figure 9As shown, a Y2 bracket C33-4 is installed in the middle of the Y2 base plate C33-1. A Y2 bearing seat C33-5 is installed inside the Y2 bracket C33-4. A Y2 motor C33-6 is connected to the Y2 bracket C33-4. A Y2 lead screw C33-7 is connected to the Y2 bearing seat C33-5. A Y2 coupling C33-8 connects the Y2 motor C33-6 and the Y2 lead screw C33-7. A Y2 drive plate C33-9 connects the Y2 lead screw C33-7 and the Y2 moving plate C33-3. J mounting plates C33-10 are installed on both sides of the Y2 base plate C33-1, located outside the Y2 guide rail C33-2. J-mounting plate C33-10 is connected to J-guide rail C33-11. Tape wrapping device C33-12 is connected to J-guide rail C33-11. Drive device C33-13 is located between tape wrapping device C33-12 and Y2 base plate C33-1. L-bracket C33-14 is connected to Y2 moving plate C33-3. Reducer C33-15 is located on the left side of L-bracket C33-14, and L-motor C33-16 is connected to reducer C33-15. Bearing seat C33-17 is located on the right side of L-bracket C33-14. Sensing plate C33-18 is mounted on the axis of bearing seat C33-17, and sensor C33-19 is located on the outer circumference of sensing plate C33-18. S-bracket C33-20 is located in the middle of L-bracket C33-14, connecting reducer C33-15 and bearing seat C33-17. At least one pneumatic shear C33-21 is installed on the L-bracket C33-14, and the pneumatic shears C33-21 are arranged at equal intervals. At least one cylinder C33-22 is installed on the L-bracket C33-14, and the output shaft of each cylinder C33-22 is connected to a pressure head C33-23. A guide groove C33-24 is provided below the pressure head C33-23, corresponding to the pressure head.

[0043] like Figure 10As shown, the spindle module D4 includes a base plate D4-1, a spindle seat D4-2 at the front end of the base plate D4-1, at least one set of rotating spindles D4-3 on the spindle seat D4-2, and a winding clamp D4-4 in front of the rotating spindles D4-3. A synchronous pulley D4-5 is located behind each rotating spindle D4-3. Except for the first and last rotating spindles D4-3, a sprocket D4-6 is located at the rear end of each rotating spindle D4-3. The rotating spindles D4-3 are connected in series by a synchronous belt D4-7. A motor mounting plate D4-8 is located behind the first rotating spindle D4-3, and a motor D4-9 is connected to the motor mounting plate D4-8. A coupling D4-10 connects the motor D4-9 and the first rotating spindle D4-3. A sensor plate D4-11 is located at the end of the last rotating spindle D4-3, and a sensor is located below the sensor plate D4-11. Below the rotating spindle D4-3, there is a locking device D4-13, which has at least one pin D4-14 that corresponds one-to-one with the sprocket D4-6 on the rotating spindle D4-3.

[0044] like Figure 11 , Figure 12 , Figure 13 As shown, the wiring and insulation tube insertion module E5 includes a base plate E5-1, limit blocks E5-2 on both sides of the base plate E5-1, a guide rail E5-3 on the base plate E5-1, a component mounting plate E5-4 on the guide rail E5-3, and a connecting plate E5-6 on the left side of the component mounting plate. Left and right cylinder mounting plates E5-7 are located in front of the base plate E5-1, and left and right cylinders E5-8 are connected to the left and right cylinder mounting plates E5-7. A connector E5-9 connects the cylinders E5-8 and the connecting plate E5-6. A limit plate E5-10 is located behind the cylinders E5-8. A clamping cylinder mounting plate E5-11 is located on the component mounting plate E5-4, and a cylinder E5-12 is connected to the clamping cylinder mounting plate E5-11. A positioning plate E5-13 is located behind the cylinder E5-12. At least one set of clamping components E5-14 is connected to the component mounting plate E5-4 and is evenly spaced. A guide rail E5-15 is located in front of the clamping components E5-14 and connected to the component mounting plate E5-4. A push-pull plate E5-16 is connected to the guide rail E5-15, and at least one push rod E5-17 is provided on the push-pull plate E5-16. Each push rod E5-17 is equipped with a resilient pressure head E5-18, corresponding one-to-one with a clamping component E5-14. A top plate E5-19 is located on the far right side of the push rod E5-17.

[0045] A cutter push rod E5-20 is located behind the clamping assembly E5-14. Two cylinders E5-21 are positioned between the cutter push rod E5-20 and the base plate E5-1, located on either side of the cutter push rod E5-20. An L-shaped plate E5-22 is connected to the rear of the base plate E5-1. At least one set of insulating tube guide assemblies E5-23 is provided on the L-shaped plate E5-22, evenly spaced. A corresponding wire guide assembly E5-24 is located to the right of each insulating tube assembly E5-23. Each set of insulating tube guide assemblies E5-23 has a corresponding insulating tube drive wheel assembly E5-25 and driven wheel assembly E5-26 at its end. The insulating tube drive wheel assembly E5-25 is connected to the main plate E5-27, and the driven wheel assembly E5-26 is connected to the swing arm E5-28. The swing arm E5-28 is connected to the main plate E5-27 via equal-height screws E5-29. The insulating tube drive wheel assembly E5-25 is equipped with synchronous pulleys E5-30, all of which are connected by synchronous belts E5-31. Each set of conductor guide assemblies E5-24 has a corresponding front conductor drive wheel assembly E5-32, rear conductor drive wheel assembly E5-33, and driven wheel assembly E5-26 at its end. The front and rear conductor drive wheel assemblies E5-32 and E5-33 are both connected to the main board E5-27, with a conductor nozzle assembly E5-35 located between them. The driven wheel E5-34 is connected to the swing arm E5-36. The swing arm E5-36 is connected to the main board E5-27 via equalization screws E5-37. The front conductor drive wheel assembly E5-32 is equipped with synchronous pulleys E5-38, all of which are connected by synchronous belts E5-39. The rear conductor drive wheel assembly E5-33 is equipped with a synchronous pulley E5-40, and all synchronous pulleys E5-40 are connected by a synchronous belt E5-41. At the rear of the main board E5-27, a conduit guide assembly E5-42 is located. Below the main board E5-27 are a horizontal partition E5-43 and a vertical partition E5-44. A horizontal support plate E5-45 is positioned below the horizontal partition E5-43, and a support plate E5-46 is connected below the horizontal support plate E5-45. To the right of the horizontal support plate E5-45 are an insulating tube motor pad E5-47 and a front conductor motor pad E5-48. The insulating tube motor pad E5-47 is aligned with the insulating tube drive wheel assembly E5-25. The insulating tube motor E5-49 is connected to the insulating tube motor pad E5-47, and a coupling E5-50 connects the insulating tube motor E5-49 to the insulating tube drive wheel assembly E5-25. The front guide motor pad E5-48 is aligned with the front guide drive wheel assembly E5-32. The front guide motor E5-51 is connected to the front guide motor pad E5-48. A coupling E5-53 connects the front guide motor E5-51 and the front guide drive wheel assembly E5-32.The rear guide motor pad E5-54 is located in the middle of the cross support plate E5-45 and is aligned with the rear guide drive wheel assembly E5-33. The rear guide motor E5-55 is connected to the rear guide motor pad E5-54. A coupling E5-56 connects the rear guide motor E5-55 and the rear guide wheel drive wheel assembly E5-33.

[0046] Equipment advantages:

[0047] 1. This invention, through the cooperation of the upper XYZ module, lower XYZ module, spindle module, and wire threading and insulation tube threading module, can complete the processing and production of multiple products in one go. The process is fully automated, requiring no manual intervention, significantly improving production efficiency and saving manpower.

[0048] 2. The upper XYZ module adopts a gantry mechanism driven by dual motors. In multi-wound shaft, high-amplitude structural applications offer strong structural rigidity and high transmission accuracy. The upper XYZ module is equipped with tapered needles; the insulating tube is pre-processed into a tapered shape before threading the wire. The tapered needles guide the wire into the insulating tube, significantly improving the success rate of wire threading.

[0049] 3. The wire threading and insulation tube threading module includes an insulation tube drive assembly, a front conductor drive assembly, a rear conductor drive assembly, and a clamping assembly. This invention connects similar components using a set of drive elements, reducing the number of drive elements and significantly lowering manufacturing costs. Simultaneously, the front and rear conductor drive assemblies drive the wires simultaneously during feeding, increasing threading force and preventing threading failure due to insufficient force.

[0050] 4. A drive device is installed between the tape wrapping device and the Y2 base plate. During the tape wrapping process, the position of the tape can be adjusted at any time to avoid problems such as misaligned tape wrapping or exposed wires caused by the insulating tube occupying the tape wrapping space, thus improving product quality.

[0051] The above-disclosed embodiments are merely preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention. Therefore, any equivalent variations made in accordance with the claims of the present invention are still within the scope of the present invention.

Claims

1. A fully automatic multi-axis insulating tube winding machine, characterized in that: include: An installation frame (A1), an upper XYZ module (B2), a lower XYZ module (C3), a spindle module (D4), and a wire threading and insulating tube threading module (E5); the upper XYZ module (B2) and the lower XYZ module (C3) are installed on the installation frame (A1); the upper XYZ module (B2) is located above the lower XYZ module (C3); the spindle module (D4) is located above the upper XYZ module (B2); the wire threading and insulating tube threading module (E5) is located above the spindle module (D4); and the wire threading and insulating tube threading module (E5) is provided with a clamping assembly (E5-14); The upper XYZ module (B2) is used to drive the tapered needle (B23-20) arranged on the upper XYZ module (B2) to be processed into a tapered shape at the incision of the insulating tube; The upper XYZ module (B2) and the lower XYZ module (C3) can move relative to each other, so that the wire guide assembly (E5-24) on the wire threading and insulating tube module (E5), the wire nozzle (B23-19) arranged in the upper XYZ module (B2), the insulating tube in the clamping assembly (E5-14), and the wire nozzle (C33-25) arranged in the lower XYZ module (C3) are aligned in the axis; The clamping assembly (E5-14) is provided with a front wire driving wheel assembly (E5-32) and a rear wire driving wheel assembly (E5-33), and can rotate simultaneously, and pass the wire through the four components and out through the guide groove (C33-24) provided on the lower XYZ module (C3); The pressure head (C33-23) arranged on the lower XYZ module (C3) presses the wire tightly, the upper XYZ module (B2) and the lower XYZ module (C3) can move simultaneously to pull the wire and the insulating tube above the product to be processed, the lower XYZ module (C3) fixes the first section of the insulating tube to the position set by the product frame and fixes the wire to the PIN foot of the product, the spindle module (D4) rotates and winds the wire, and the upper XYZ module (B2) arranges the wire into the product frame as required. After completion, the second section of the insulating tube is fixed to the position set by the product frame and the wire is fixed to another PIN foot of the product, and the processing of the product is completed; The spindle module (D4) includes a base plate (D4-1), a spindle seat (D4-2) is arranged at the front end of the base plate (D4-1), at least one set of rotating spindles (D4-3) is arranged on the spindle seat (D4-2), a winding fixture (D4-4) is arranged in front of the rotating spindles (D4-3), a synchronous pulley (D4-5) is arranged behind each rotating spindle (D4-3), and a sprocket (D4-6) is arranged at the rear end of each rotating spindle (D4-3) except the first and last rotating spindles (D4-3). The rotating spindles (D4-3) are connected in series with a synchronous belt (D4-7). ) is provided at the rear of the rotating main shaft (D4-3), a motor mounting plate (D4-8) is provided, a motor (D4-9) is connected to the motor mounting plate (D4-8), a coupling (D4-10) is connected between the motor (D4-9) and the first rotating main shaft (D4-3), a sensor sheet (D4-11) is provided at the end of the last rotating main shaft (D4-3), a sensor is provided below the sensor sheet (D4-11), a locking device (D4-13) is provided below the rotating main shaft (D4-3), and the locking device (D4-13) is provided with at least one pin (D4-14), which corresponds one to one with the sprocket (D4-6) on the rotating main shaft (D4-3); The wire threading and insulating tube threading module (E5) includes a base plate (E5-1), and limit blocks (E5-2) are arranged on both sides of the base plate (E5-1), a guide rail (E5-3) is arranged on the base plate (E5-1), and a component mounting plate (E5-4) is arranged on the guide rail (E5-3), and a connecting plate (E5-6) is arranged on the left side of the component mounting plate (E5-4), and left and right cylinder mounting plates (E5-7) are arranged in front of the base plate (E5-1), and the left and right cylinders (E5-8) are connected to the left and right cylinder mounting plates (E5-7), and a joint (E5-9) is connected between the cylinder (E5-8) and the connecting plate (E5-6), and a limit plate (E5-10 (E5-4) is arranged behind the cylinder (E5-8), and a component mounting plate (E5-4) is arranged on the left side of the component mounting plate (E5-4). A clamping cylinder mounting plate (E5-11) is provided, a cylinder (E5-12) is connected to the clamping cylinder mounting plate (E5-11), a positioning plate (E5-13) is arranged behind the cylinder (E5-12), at least one group of clamping components (E5-14) is connected to the component mounting plate (E5-4) and is evenly spaced, a guide rail (E5-15) is provided in front of the clamping component (E5-14) and is connected to the component mounting plate (E5-4), a push-pull plate (E5-16) is connected to the guide rail (E5-15), at least one push rod (E5-17) is provided on the push-pull plate (E5-16), and each push rod (E5-17) is provided with an elastic pressure head (E5-18) corresponding to the clamping component (E5-14) one by one.

2. The fully automatic multi-axis insulating tube winding machine according to claim 1, characterized in that: The upper XYZ module (B2) includes a Y-axis (B21), an X-axis (B22), and a Z-axis (B23). The Y-axis (B21) is mounted on the mounting frame (A1) through a symmetrically distributed left support column (B21-1) and a right support column (B21-2), and the X-axis (B22) is slidably mounted on the left support column (B21-1) and the right support column (B21-2), and the Z-axis (B23) is mounted on the X-axis (B22).

3. The fully automatic multi-axis insulating tube winding machine according to claim 2, characterized in that: The Z axis (B23) of the upper XYZ module (B2) is provided with a bullhead bracket (B23-11), an R bearing seat (B23-12) is provided on the left side of the bullhead bracket (B23-11), an induction sheet (B23-13) is provided on the axis of the R bearing seat (B23-12), a sensor (B23-14) is provided on the outer side of the circumference of the induction sheet B23-13, the right side of the bullhead bracket (B23-11) is connected to the motor (B23-16) through a reducer (B23-15), an N-type frame (B23-17) is provided in the middle of the bullhead bracket (B23-11), and the N-type frame (B23-17) is connected to the R bearing seat (B23-12) and the reducer ( B23-15), at least one group of nozzle mounting plates (B23-18) are arranged on the N-shaped frame (B23-17), each nozzle mounting plate (B23-18) is connected with a corresponding nozzle (B23-19), a conical needle (B23-20) is arranged on the left side of the nozzle (B23-19), corresponding to the nozzle (B23-19), a spring (B23-21) is arranged between the conical needle (B23-20) and the nozzle mounting plate (B23-18), the conical needle (B23-20) passes through the nozzle mounting plate (B23-18), and a fastener (B23-22) is connected to the end of the conical needle (B23-20).

4. The fully automatic multi-axis insulating tube winding machine according to claim 3, characterized in that: Guide rails (B23-23) are arranged on both sides of the N-type frame (B23-17), an H-type frame (B23-24) is connected to the guide rails (B23-23), a cylinder (B23-25) is arranged between the N-type frame (B23-17) and the H-type frame (B23-24), at least one group of clamp cylinders (B23-26) is arranged on the H-type frame (B23-24), corresponding to the thread nozzles (B23-19) one by one, and each group of clamp cylinders (B23-26) is provided with a clamping plate (B23-27).

5. The fully automatic multi-axis insulating tube winding machine according to claim 4, characterized in that: The lower XYZ module (C3) includes a Z2 axis (C31), an X2 axis (C32), and a Y2 axis (C33). The Z2 axis (C31) includes an upper Z plate (C31-1), a lower Z plate (C31-2), a Z motor (C31-7), and a Z lead screw (C31-5). The Z lead screw (C31-5) is arranged between the upper Z plate (C31-1) and the lower Z plate (C31-2). The Z motor (C31-7) drives the upper Z plate (C31-1) to move in the Z direction through the Z lead screw (C31-5). The X2 axis (C32) is installed on the upper Z plate (C31-1), and the Y2 axis (C33) is installed on the X2 axis (C32).

6. The fully automatic multi-axis insulating tube winding machine according to claim 5, characterized in that: The Y2 axis (C33) is connected to the X2 axis (C32) through the Y2 base plate (C33-1), Y2 guide rails (C33-2) are arranged on both sides of the Y2 base plate (C33-1), the Y2 guide rails (C33-2) are connected to the Y2 movable plate (C33-3), a Y2 bracket (C33-4) is arranged in the middle of the Y2 base plate (C33-1), a Y2 bearing seat (C33-5) is arranged in the Y2 bracket (C33-4), a Y2 motor (C33-6) is connected to the Y2 bracket (C33-4), a Y2 lead screw (C33-7) is connected to the Y2 bearing seat (C33-5), and the Y2 motor (C33-6) is connected to the Y2 bracket (C33-4). A Y2 coupling (C33-8) is connected between the Y2 lead screw (C33-7), a Y2 drive plate (C33-9) is connected between the Y2 lead screw (C33-7) and the Y2 movable plate (C33-3), J mounting plates (C33-10) are respectively arranged on both sides of the Y2 base plate (C33-1), and are located outside the Y2 guide rail (C33-2), the J mounting plate (C33-10) is connected to the J guide rail (C33-11), the J guide rail (C33-11) is connected to the tape device (C33-12), and a drive device (C33-12) is arranged between the tape device (C33-12) and the Y2 base plate (C33-1). 33-13), an L bracket (C33-14) is connected to the Y2 moving plate (C33-3), a reducer (C33-15) is arranged on the left side of the L bracket (C33-14), an L motor (C33-16) is connected to the reducer (C33-15), a bearing seat (C33-17) is arranged on the right side of the L bracket (C33-14), an induction plate (C33-18) is arranged on the axis of the bearing seat (C33-17), an induction plate (C33-19) is arranged on the outer side of the circumference of the induction plate (C33-18), an S bracket (C33-20) is arranged in the middle of the L bracket (C33-14), and is connected to the reducer On the axis of (C33-15) and the bearing seat (C33-17), at least one pneumatic scissors (C33-21) is arranged on the L bracket (C33-14), and the pneumatic scissors (C33-21) are arranged at equal intervals. At least one cylinder (C33-22) is arranged on the L bracket (C33-14), and each cylinder (C33-22) output shaft is connected to a pressure head (C33-23), and a guide groove (C33-24) is arranged below the pressure head (C33-23), which corresponds to the pressure head (C33-23 one by one, and a wire nozzle (C33-25) is arranged in front of each guide groove (C33-24).

7. The fully automatic multi-axis insulating tube winding machine according to claim 1, characterized in that: A cutter push rod (E5-20) is arranged at the rear of the clamping assembly (E5-14), and two cylinders (E5-21) are arranged between the cutter push rod (E5-20) and the bottom plate (E5-1), and are located on both sides of the cutter push rod (E5-20); at the rear of the bottom plate (E5-1), an L-shaped plate (E5-22) is connected, and at least one set of insulating tube guide assemblies (E5-23) are arranged on the L-shaped plate (E5-22), and are evenly spaced, and on the right side of the insulating tube assembly (E5-23), corresponding guide assemblies are arranged. A wire guide assembly (E5-24), each group of insulating tube guide assemblies (E5-23) is provided with a corresponding insulating tube driving wheel assembly (E5-25) and a driven wheel assembly (E5-26) at the end thereof, the insulating tube driving wheel assembly (E5-25) is connected to the main board (E5-27), the driven wheel assembly (E5-26) is connected to the swing arm (E5-28), the swing arm (E5-28) is connected to the main board (E5-27) by equal height screws (E5-29), and the insulating tube driving wheel assembly (E5-25) is provided There is a synchronous pulley (E5-30), all the synchronous pulleys (E5-30) are connected by a synchronous belt (E5-31), and each group of wire guide components (E5-24) is provided with a corresponding front wire driving wheel component (E5-32), a rear wire driving wheel component (E5-33), and a driven wheel component (E5-26) at the end, and the front wire driving wheel component (E5-32) and the rear wire driving wheel component (E5-33) are connected to the main board (E5-27), and a wire nozzle component (E5-35) is provided between the two. ), the driven wheel (E5-34) is connected to the swing arm (E5-36), the swing arm (E5-36) is connected to the main board (E5-27) through the equal height screw (E5-37), the front wire driving wheel assembly (E5-32) is provided with a synchronous pulley (E5-38), all the synchronous pulleys (E5-38) are connected with a synchronous belt (E5-39), the rear wire driving wheel assembly (E5-33) is provided with a synchronous pulley (E5-40), and all the synchronous pulleys (E5-40) are connected with a synchronous belt (E5-41).

8. The fully automatic multi-axis insulating tube winding machine according to claim 7, characterized in that: A wire tube guide assembly (E5-42) is arranged at the rear of the main board (E5-27), a transverse partition (E5-43) and a vertical partition (E5-44) are arranged below the main board (E5-27), a transverse support plate (E5-45) is arranged below the transverse partition (E5-43), a support plate (E5-46) is connected below the transverse support plate (E5-45), an insulating tube motor pad (E5-47) and a front wire motor pad (E5-48) are arranged on the right side of the transverse support plate (E5-45), the insulating tube motor pad (E5-47) is aligned with the insulating tube drive wheel assembly (E5-25), the insulating tube motor (E5-49) is connected to the insulating tube motor pad (E5-47), and the insulating tube motor (E5-49) is connected to the insulating tube drive wheel assembly (E5-25). A coupling (E5-50) is connected between the front conductor motor pad (E5-48) and the front conductor driving wheel assembly (E5-32), the front conductor motor (E5-51) is connected to the front conductor motor pad (E5-48), a coupling (E5-53) is connected between the front conductor motor (E5-51) and the front conductor driving wheel assembly (E5-32), the rear conductor motor pad (E5-54) is arranged in the middle of the cross support plate (E5-45) and is aligned with the rear conductor driving wheel assembly (E5-33), the rear conductor motor (E5-55) is connected to the rear conductor motor pad (E5-54), and a coupling (E5-56) is connected between the rear conductor motor (E5-55) and the rear conductor driving wheel assembly (E5-33).

Images