In-mold bending and punching device

Through the integrated line feeding, bending and punching functions of in-mold bending and punching devices, the problem of inconvenient operation in multiple processes in part processing is solved, processing efficiency is improved and equipment damage risk is reduced.

CN111391225BActive Publication Date: 2025-08-29SAN TOHNO SEIMITSU MOLING SHENZHEN CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202010247209.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-03-31
Publication Date
2025-08-29
Estimated Expiration
2040-03-31

AI Technical Summary

Technical Problem

In the prior art, the bending, in-mold forming and punching processes during parts processing are inconvenient, and the processing efficiency is low.

Method used

A in-mold bending and punching device is designed, including a first component and a second component. The first component is provided with a first cutting tool and a molding mold. The second component includes a fixing frame, a wire feeding device, a second cutting tool and a molding mold. The wire feeding device is provided with a bending module. The drive device realizes the integration of the wire feeding, bending and punching functions, and combines the buffer spring and the wire pressing block assembly to prevent collision and sliding.

Benefits of technology

It realizes the integration of multi-processes of wire feeding, bending, punching and injection molding, improves processing efficiency, reduces the risk of equipment collision damage, has a compact structure, and is simple and convenient to control.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN111391225B_ABST
    Figure CN111391225B_ABST
Patent Text Reader

Abstract

The present invention provides an in-mold bending and punching device, which includes a first component and a second component, wherein the first component is provided with a first cutter and a first forming mold in sequence, and the second component includes a fixed frame, a wire feeding device, a second cutter and a second forming mold, and the wire feeding device is provided on the fixed frame, and the wire feeding device plays the role of conveying linear processing materials. The wire feeding device is also provided with a bending module, and the bending module is provided on the wire feeding device, so that the in-mold bending and punching device can realize the bending of the linear processing materials while realizing wire feeding. The second forming mold is provided on the fixed frame, and cooperates with the first forming mold to realize the function of injection molding. The present invention arranges the wire feeding, bending and punching modules in the mold, which can conveniently and quickly realize the wire feeding, bending and punching functions, and has a relatively compact structure.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of mechanical parts processing equipment, in particular to an in-die bending and punching device. Background Art

[0002] When manufacturing parts, multiple processes are often performed on the workpiece, such as bending, in-mold forming, and punching. Generally, multiple different machines are required to process the workpiece, and manual switching between workstations is required, which is inconvenient and reduces processing efficiency. Summary of the Invention

[0003] In order to overcome the shortcomings of inconvenient operation and low processing efficiency of performing bending, in-mold forming and punching processes in sequence, the present invention provides an in-mold bending and punching device.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0005] A mold in-mold bending and punching device, the mold in-mold bending and punching device includes a first component and a second component that are relatively arranged and can approach and move away from each other, the first component includes a main body and a first cutter and a first forming mold arranged on the main body, the second component includes a fixed frame, a wire feeding device, a second cutter and a second forming mold, the wire feeding device, the second cutter and the second forming mold are separately arranged on the fixed frame, the second cutter and the second forming mold are respectively matched with the first cutter and the first forming mold, the wire feeding device is provided with a bending module; the first forming mold and the second forming mold enclose a space of a specific shape, and the space is injection molded; the bending module includes a bending mold and a bending punch, the wire feeding device includes a first driving device, a second driving device, and a wire feeding platform, the wire feeding platform can be movably arranged on the fixed frame, and the wire feeding platform is driven by the first driving device The bending punch is fixed on the wire feeding platform, and the bending die is movably arranged on the wire feeding platform. The bending die is simultaneously connected to the second driving device, and the bending die approaches or moves away from the bending punch under the drive of the second driving device. Under the drive of the first driving device, the wire feeding platform moves along the movement direction perpendicular to the bending die; the wire feeding device also includes a wire clamp assembly arranged on the fixed frame, the second driving device includes a motor, a transmission device and an eccentric rod, the motor is connected to the eccentric rod through the transmission device, and a first eccentric shaft and a second eccentric shaft are provided on the eccentric rod, the eccentric directions of the first eccentric shaft and the second eccentric shaft are opposite, and the first eccentric shaft and the second eccentric shaft are respectively connected to the wire clamp assembly and the bending die; when the eccentric rod rotates, the wire clamp assembly and the bending die are alternately opened and closed.

[0006] Preferably, the first driving device includes a first cylinder and a first movable rod, one end of the first movable rod is movably disposed in the first cylinder, and the other end is connected to the wire feeding platform.

[0007] Preferably, the motor includes a servo motor or a stepper motor, and the transmission device is a gear transmission.

[0008] Preferably, the wire clamp assembly includes a wire clamp body, a first screw and a first spring, the fixing frame is provided with a first screw hole, the first screw passes through the first spring, the wire clamp body and the first screw hole of the fixing frame in sequence, the first spring is in a compressed state, and the first eccentric shaft is connected to the wire clamp body.

[0009] Preferably, the bending mold includes a bending mold body, a second screw and a second spring. The bending mold body is provided with a second screw hole. The second screw passes through the second spring, the wire feeding platform and the second screw hole of the bending mold body in sequence. The second spring is in a compressed state, and the second eccentric shaft is connected to the bending mold body.

[0010] Preferably, the second component also includes a wire pressing block assembly, which is arranged on the side of the fixed frame away from the bending mold and is passed through the rod-shaped part of the fixed frame. The wire pressing block assembly includes a second cylinder assembly, a return spring and a wire pressing block body. The wire pressing block body is movably arranged on the fixed frame, the return spring is arranged between the wire pressing block body and the fixed frame, the second cylinder assembly is arranged on the side of the fixed frame away from the return spring, and the second cylinder assembly is connected to the wire pressing block body.

[0011] Preferably, the first component is also provided with a mold sliding device, and the mold sliding device includes a sliding motor and a screw rod. The screw rod is the rotating shaft of the motor. The screw rod passes through the first component parallel to the wire feeding direction. When the screw rod rotates, the first component moves along the direction of the screw rod.

[0012] Preferably, the in-mold bending and punching device further includes a base and a buffer spring, the base is movably connected to a side of the fixing frame away from the second cutter, and the buffer spring is arranged between the fixing frame and the base.

[0013] Compared with the prior art, the in-mold bending and punching device provided by the present invention has the following advantages:

[0014] 1. An in-mold bending and punching device, comprising a first assembly and a second assembly. The first assembly is sequentially equipped with a first cutter and a first forming mold. The second assembly comprises a fixed frame, a wire feeder, a second cutter, and a second forming mold. The wire feeder is mounted on the fixed frame and functions to convey linear raw materials. The wire feeder is also equipped with a bending module. The bending module, when mounted on the wire feeder, enables the in-mold bending and punching device to simultaneously deliver the wire and bend the linear raw materials. The second forming mold is mounted on the fixed frame and cooperates with the first forming mold to perform injection molding of the bent raw materials. The first cutter and the second cutter cooperate to perform punching. By consolidating the wire feeding, bending, and punching functions within the mold, the structure is highly compact, effectively consolidating different processes into a single device. Furthermore, due to the compact structure between the different workstations, processing efficiency is significantly improved, allowing for convenient and rapid completion of the steps of wire feeding, bending, punching, and injection molding.

[0015] 2. The in-mold bending and punching device also includes a base and a buffer spring. The base is movably connected to the side of the mounting bracket away from the first component, and the buffer spring is located between the mounting bracket and the base. The buffer spring between the base and the mounting bracket effectively reduces impact during the mold closing process and effectively prevents damage to the first and second components from colliding.

[0016] 3. The in-mold bending and punching device also includes a wire pressing block assembly, which is arranged at the end of the fixed frame away from the bending mold. The wire pressing block assembly can further fix the wire on the wire feeding platform and prevent the wire from sliding back.

[0017] 4. The wire feeding device includes a first drive unit, a second drive unit, a wire feeding platform, and a wire clamp assembly. The wire feeding platform is movably mounted on a fixed frame and, in conjunction with the first drive unit, enables reciprocating motion on the fixed frame to deliver the wire. The wire clamp assembly, mounted on the fixed frame, clamps the wire on the wire feeding platform to prevent it from slipping backward.

[0018] 5. The wire clamp assembly includes a wire clamp body, a first screw, and a first spring. The fixing frame is provided with a first screw hole. The first screw passes through the first spring, the wire clamp body, and the first screw hole of the fixing frame in sequence. The first spring is in a compressed state. The first eccentric shaft is connected to the wire clamp body. Under the action of the first spring, the wire clamp body tends to move toward the fixing frame, enabling it to clamp the wire. When the first eccentric shaft rotates to move the wire clamp body away from the fixing frame, the first spring is further compressed, and the wire is released from the clamping state. This structural arrangement allows the first screw to be adjusted at any time to achieve the optimal compression level of the first spring, resulting in a simple structure and easy maintenance.

[0019] 6. The first driving device includes a first cylinder and a first movable rod. The first movable rod is telescopically arranged in the first cylinder. The wire feeding platform is connected to the end of the first movable rod away from the first cylinder, so that the first driving device can drive the wire feeding platform to reciprocate on the fixed frame to complete the wire feeding action. The structure is simple and the control is convenient.

[0020] 7. The second drive device includes a motor, a transmission device, and an eccentric rod. The motor is fixed to a fixed frame, and the transmission device is fixed to the fixed frame. The motor and the eccentric rod are connected through the transmission device, so that the second drive device can drive the eccentric rod to rotate. The eccentric rod is equipped with a first eccentric shaft and a second eccentric shaft. The first and second eccentric shafts are eccentric in opposite directions and are respectively connected to the wire clamp assembly and the bending die. When the eccentric rod rotates, the wire clamp assembly and the bending die alternately open and close, resulting in a simple structure and easy control.

[0021] 8. The bending die includes a bending die body, a second screw and a second spring. The bending die body is provided with a second screw hole. The second screw passes through the second spring, the wire feeding platform and the second screw hole of the bending die body in sequence. The second spring is in a compressed state. The second eccentric shaft is connected to the bending die body. Under the action of the second spring, the bending die body tends to move toward the bending punch. When the second eccentric shaft rotates to make the bending die body move toward the bending punch, the bending punch and the bending punch are tightened to achieve bending of the wire. Otherwise, the tightening state of the bending die body and the bending punch is released, allowing the wire to pass through. It only needs to control the eccentric rod to achieve wire clamping and wire bending, and the control is simple and convenient.

[0022] 9. The transmission device is a two-stage gear transmission, and the efficiency of energy transmission is high.

[0023] 10. The first component is also provided with a mold sliding device, which can drive the first component to perform a sliding action, that is, when the first component is separated from the second component, the mold sliding device drives the first component to move perpendicular to the separation direction of the first component and the second component. By performing separation movements in different directions at the same time, the product can be easily removed from the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of the in-mold bending and punching device provided by the present invention;

[0025] Figure 2 It is a structural schematic diagram of the second component of the in-mold bending and punching device provided by the present invention;

[0026] Figure 2A yes Figure 2 A partial enlarged view of the area shown in A;

[0027] Figure 3 This is a schematic structural diagram of the first driving device of the in-mold bending and punching device provided by the present invention;

[0028] Figure 4 This is a schematic diagram of the upper structure of the second driving device of the in-mold bending and punching device provided by the present invention;

[0029] Figure 4A This is a schematic diagram of the eccentric rod structure of the in-mold bending and punching device provided by the present invention;

[0030] Figure 5 This is a front structural diagram of the bending and conveying working area of ​​the in-mold bending and punching device provided by the present invention;

[0031] Figure 5A This is a schematic diagram of the reverse structure of the bending and conveying working area of ​​the in-mold bending and punching device provided by the present invention;

[0032] Figure 6 It is a schematic structural diagram of the wire pressing block assembly of the in-mold bending and punching device provided by the present invention.

[0033] Description of reference numerals:

[0034] 1000, in-mold bending and punching device; 1100, first component; 1101, main body; 1110, first cutter; 1120, first forming mold; 1200, second component; 1210, fixing frame; 12101, first screw hole; 1220, wire feeding device; 1221, first driving device; 1222, second driving device; 1223, wire feeding platform; 12231, wire trough; 1224, wire clamp assembly; 12241, wire clamp body; 12242, first screw; 12243, first spring; 1225, first cylinder; 1226, first movable rod; 1227, motor; 1228, Transmission device; 1229, eccentric rod; 12291, first eccentric shaft; 12292, second eccentric shaft; 1230, second cutter; 1240, second forming mold; 1250, bending module; 1251, bending mold; 12511, bending mold body; 12512, second screw; 12513, second spring; 1252, bending punch; 1300, mold sliding device; 1301, motor; 1302, screw rod; 1400, buffer spring; 1500, wire pressing block assembly; 1501, wire pressing block body; 1502, second cylinder assembly; 1503, return spring; 1600, base. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and implementation examples. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0036] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.

[0037] See also Figure 1 The present invention provides an in-mold bending and punching device 1000, which includes a first component 1100 and a second component 1200. The second component 1200 is fixedly arranged on an external fixed structure. The first component 1100 can be installed on an external driving device, and the external driving device drives the first component 1100 to complete the opening and closing of the first component 1100 and the second component 1200. The first component 1100 includes a main body 1101, and a first cutter 1110 and a first forming mold 1120 fixedly arranged on the main body 1101. The first cutter 1110 and the first forming mold 1120 are fixedly connected to the main body 1101. The second component 1200 includes a fixed frame 1210, a wire feeding device 1220, a second cutter 1230 and a second forming mold 1240. The wire feeding device 1220 is arranged on the fixed frame 1210, and the wire feeding device 1220 serves to transport linear processing raw materials. Optionally, the linear processing raw materials include metal wires waiting for processing raw materials. The wire feeding device 1220 is also provided with a bending module 1250. The bending module 1250 is arranged on the wire feeding device 1220, so that the in-mold bending and punching device 1000 can realize the bending of the linear processing raw materials while realizing wire feeding. The second molding die 1240 is fixed on the fixed frame 1210, and is located on the side of the bending die 1251 away from the wire feeding device 1220, and cooperates with the first molding die 1120. After the bending module 1250 completes the bending of the linear processing raw materials, the processing raw materials are injection molded to obtain the accessories required for the product. The first cutter 1110 and the second cutter 1230 cooperate to realize the punching function.

[0038] Optionally, in some other embodiments, the raw material to be processed is not limited to linear raw materials, but may also be sheet-shaped or other forms of raw materials to be processed.

[0039] When it is necessary to produce a molded product, the bending module 1250 first completes the bending of the linear processing material, and then the wire feeding device 1220 feeds the linear processing material out, and then the first component 1100 and the second component 1200 are combined. At this time, the first cutter 1110 and the second cutter 1230 are combined to cut the linear processing material after bending, and the first molding die 1120 and the second molding die 1240 form a space of a specific shape, and the space is subjected to grouting molding to obtain the required product. Through this structure that concentrates the wire feeding, bending and punching functions in the mold, the structure has a high degree of compactness, and different processes can be well concentrated on one device. At the same time, due to the compact structure between different workstations, the processing efficiency can be greatly improved, and the steps of wire feeding, bending, punching and injection molding can be conveniently and quickly realized.

[0040] Please refer to Figure 1 A mold sliding device 1300 is also provided on the main body 1101 of the first component 1100. The mold sliding device 1300 passes through the main body 1101. When the mold sliding device 1300 is fixed by an external driving device, the first component 1100, the mold sliding device 1300 can drive the first component 1100 to perform a sliding action, that is, when the first component 1100 is separated from the second component 1200, the first component 1100 is driven to move perpendicular to the separation direction of the first component 1100 and the second component 1200. By performing separation movements in different directions at the same time, the product can be easily removed from the mold.

[0041] The mold sliding device 1300 includes a sliding motor 1301 and a screw rod 1302. The sliding screw rod 1302 is the rotating shaft of the motor 1301. The screw rod 1302 passes through the main body 1101 in a direction parallel to the wire feeding direction. When the mold sliding device 1300 is fixed, the screw rod 1302 rotates, and the main body 1101 will move along the direction of the screw rod 1302, thereby realizing mold sliding.

[0042] The in-mold bending and breaking device 1000 also includes a base 1600 and a buffer spring 1400. The buffer spring 1400 is arranged between the fixed frame 1210 and the base 1600, so that the fixed frame 1210 and the base 1600 are elastically connected. By arranging the buffer spring 1400 between the base 1600 and the fixed frame 1210, the impact during the mold closing process can be effectively reduced, and the first component 1100 and the second component 1200 can be prevented from colliding and causing damage.

[0043] See also Figure 2 and Figure 2AThe wire feeding device 1220 includes a first drive device 1221, a second drive device 1222, a wire feeding platform 1223, and a wire clamp assembly 1224. The wire feeding platform 1223 is located on the concave platform of the fixed frame 1210 and can slide along the fixed frame 1210. It is connected to the first drive device 1221, so that the wire feeding platform 1223 can reciprocate on the fixed frame 1210 under the drive of the first drive device 1221 and the second drive device 1222, thereby realizing the wire feeding function. The wire clamp assembly 1224 can be located on the fixed frame 1210, which completely surrounds the wire feeding platform 1223 and can clamp the wire on the wire feeding platform 1223 to prevent the wire from sliding backward.

[0044] In some embodiments, the wire feeding platform 1223 is provided with a wire groove 12231, and the opening direction of the wire groove 12231 is consistent with the movement direction of the wire feeding platform 1223. Optionally, in some specific embodiments, the width of the wire groove 12231 is slightly smaller than the width of the wire, which helps to increase the friction between the wire feeding platform 1223 and the wire when feeding the wire, thereby facilitating the clamping of the wire and preventing the wire from slipping.

[0045] Please refer again Figure 2A The bending module 1250 includes a bending die 1251 and a bending punch 1252. The bending punch 1252 is fixed on the wire feeding platform 1223. The bending die 1251 is arranged on the wire feeding platform 1223 and can move along a sliding direction perpendicular to the wire feeding platform 1223 and cooperate with the bending punch 1252. The engagement of the bending die 1251 and the bending punch 1252 can conveniently realize the bending of the wire passing through the bending module 1250.

[0046] See also Figure 3 The first driving device 1221 includes a first cylinder 1225 and a first movable rod 1226. The first movable rod 1226 is telescopically arranged in the first cylinder 1225. The wire feeding platform 1223 is connected to the end of the first movable rod 1226 away from the first cylinder 1225, so that the first driving device 1221 can drive the wire feeding platform 1223 to perform reciprocating motion on the fixed frame 1210 to complete the wire feeding action. The structure is simple and the control is convenient.

[0047] See also Figure 4 and Figure 4AThe second driving device 1222 includes a motor 1227, a transmission device 1228, and an eccentric rod 1229. The motor 1227 is fixed to the fixing frame 1210, and the transmission device 1228 is fixed to the fixing frame 1210. The motor 1227 is connected to the eccentric rod 1229 through the transmission device 1228, so that the second driving device 1222 can drive the eccentric rod 1229 to rotate. The eccentric rod 1229 is provided with a first eccentric shaft 12291 and a second eccentric shaft 12292. The first eccentric shaft 12291 and the second eccentric shaft 12292 have opposite eccentric directions and are respectively connected to the clamp assembly 1224 and the bending mold 1251. When the eccentric rod 1229 rotates, the clamp assembly 1224 and the bending mold 1251 are alternately opened and closed. That is, when the wire clamp assembly 1224 is closed, the bending mold 1251 is opened, and when the wire clamp assembly 1224 is opened, the bending mold 1251 is closed, which has a simple structure and is easy to control.

[0048] In some embodiments, the motor 1227 includes a servo motor, a stepper motor, or other power mechanisms.

[0049] In some embodiments, the transmission device 1228 is a two-stage gear transmission, which has a higher efficiency in energy transmission.

[0050] When the in-mold bending and breaking device 1000 is working, first, the wire clamp assembly 1224 is in an open state, and the bending mold 1251 is in a closed state, the first driving device 1221 drives the wire feeding platform 1223 to feed the unbent wire to the space surrounded by the bending mold 1251 and the bending punch 1252, and then the second driving device 1222 drives the eccentric rod 1229 to rotate 180 degrees. Since the eccentric directions of the first eccentric shaft 12291 and the second eccentric shaft 12292 are opposite, the bending mold 1251 is in an open state. It becomes closed to complete the bending of the newly entered wire, and at this time the bending mold 1251 also changes from closed to open, so the wire feeding platform 1223 can continue to feed the wire to send out the bent wire, and then the first component 1100 and the second component 1200 are combined together, so that the first molding mold 1120 and the second molding mold 1240 are closed to enclose the bent wire, and at the same time the first cutter 1110 and the second cutter 1230 are combined to cut the bent wire, and finally the product can be manufactured by injection molding.

[0051] See also Figure 5 and Figure 5AThe wire clamp assembly 1224 includes a wire clamp body 12241, a first screw 12242 and a first spring 12243. The fixing frame 1210 is provided with a first screw hole 12101. The first screw 12242 passes through the first spring 12243, the wire clamp body 12241 and the first screw hole 12101 of the fixing frame 1210 in sequence. The first spring 12243 abuts against the surface of the wire clamp body 12241. The first spring 12243 is in a compressed state. The first eccentric shaft 12291 is connected to the wire clamp body 12241. Under the action of the first spring 12243, the wire clamp body 12241 tends to move toward the fixing frame 1210, so that it can clamp the wire. When the first eccentric shaft 12291 rotates, causing the wire clamp body 12241 to move away from the fixing frame 1210, the first spring 12243 is further compressed, and the wire is released from the clamped state. With this structural arrangement, the first screw 12242 can be adjusted at any time to optimize the compression degree of the first spring 12243 , which has a simple structure and is easy to maintain.

[0052] In some embodiments, the number of the first screw 12242 , the first spring 12243 , and the first screw hole 12101 can be one or more.

[0053] In some preferred solutions, the number of the first screw 12242, the first spring 12243 and the first screw hole 12101 is four. Of course, the first screw 12242 can be other fastening parts. Please continue to refer to Figure 5 and Figure 5A The bending mold 1251 includes a bending mold body 12511, a second screw 12512 and a second spring 12513. The bending mold body 12511 is provided with a second screw hole. The second screw 12512 passes through the second spring 12513, the wire feeding platform 1223 and the second screw hole of the bending mold body 12511 in sequence, so that the second spring 12513 is in a compressed state. The second eccentric shaft 12292 is connected to the bending mold body 12511. The bending mold body 12511 is provided with a second screw hole. Under the action of 513, there is a tendency to move toward the bending punch 1252. When the second eccentric shaft 12292 rotates to make the bending die body 12511 move toward the bending punch 1252, the bending die 1251 and the bending punch 1252 are tightened to achieve bending of the wire. Otherwise, the tightening state of the bending die body 12511 and the bending punch 1252 is released, allowing the wire to pass through. It is only necessary to control the eccentric rod 1229 to achieve the clamping and bending of the wire, and the control is simple and convenient.

[0054] In some embodiments, the number of the second screw 12512, the second spring 12513 and the second screw hole can be one or more. Of course, the second screw 12512 can be other fastening parts.

[0055] In some preferred solutions, the number of the second screw 12512, the second spring 12513 and the second screw hole is four.

[0056] See also Figure 6 The in-mold bending and punching device 1000 also includes a wire pressing block assembly 1500, which is arranged at one end of the fixing frame 1210 away from the bending mold 1251. The wire pressing block assembly 1500 can further fix the wire on the wire feeding platform 1223 and prevent the wire from sliding back.

[0057] The wire pressing block assembly 1500 includes a wire pressing block body 1501, a second cylinder assembly 1502 and a return spring 1503. The wire pressing block body 1501 is arranged on the fixing frame 1210 and is passed through by the rod-shaped part of the fixing frame 1210. The return spring 1503 is arranged between the wire pressing block body 1501 and the fixing frame 1210, so that the wire pressing block body 1501 and the second cylinder assembly 1502 tend to move away from the wire feeding platform 1223. The second cylinder assembly 1502 is arranged on the fixing frame 1210. On the side away from the return spring 1503, the second cylinder assembly 1502 is connected to the wire pressing block body 1501. The second cylinder assembly 1502 can drive the wire pressing block body 1501 to move toward the wire feeding platform 1223. When the two are in contact, they can press the wire. When the wire needs to be loosened, it is only necessary to stop driving the second cylinder assembly 1502, and the return spring 1503 will push the wire pressing block body 1501 away from the wire feeding platform 1223, thereby loosening the wire.

[0058] Compared with the prior art, the in-mold bending and punching device provided by the present invention has the following advantages:

[0059] 1. An in-mold bending and punching device, the in-mold bending and punching device includes a first component and a second component, the first component is provided with a first cutter and a first forming mold in sequence, the second component includes a fixed frame, a wire feeding device, a second cutter and a second forming mold, the wire feeding device is provided on the fixed frame, and the wire feeding device plays the role of conveying linear processing materials. The wire feeding device is also provided with a bending module, and the bending module is provided on the wire feeding device, so that the in-mold bending and punching device can realize the bending of the linear processing materials while realizing wire feeding. The second forming mold is provided on the fixed frame, and cooperates with the first forming mold to realize the function of injection molding. The first cutter and the second cutter cooperate to realize the function of punching. By concentrating the wire feeding, bending and punching functions in the structure inside the mold, the steps of wire feeding, bending, punching and injection molding are realized conveniently and quickly.

[0060] 2. The in-mold bending and punching device also includes a base and a buffer spring. The base is movably connected to the side of the mounting bracket away from the first component, and the buffer spring is located between the mounting bracket and the base. The buffer spring between the base and the mounting bracket effectively reduces impact during the mold closing process and effectively prevents damage to the first and second components from colliding.

[0061] 3. The in-mold bending and punching device also includes a wire pressing block assembly, which is arranged at the end of the fixed frame away from the bending mold. The wire pressing block assembly can further fix the wire on the wire feeding platform and prevent the wire from sliding back.

[0062] 4. The wire feeding device includes a first drive unit, a second drive unit, a wire feeding platform, and a wire clamp assembly. The wire feeding platform is movably mounted on a fixed frame and, in conjunction with the first drive unit, enables reciprocating motion on the fixed frame to deliver the wire. The wire clamp assembly, mounted on the fixed frame, clamps the wire on the wire feeding platform to prevent it from slipping backward.

[0063] 5. The wire clamp assembly includes a wire clamp body, a first screw, and a first spring. The fixing frame is provided with a first screw hole. The first screw passes through the first spring, the wire clamp body, and the first screw hole of the fixing frame in sequence. The first spring is in a compressed state. The first eccentric shaft is connected to the wire clamp body. Under the action of the first spring, the wire clamp body tends to move toward the fixing frame, enabling it to clamp the wire. When the first eccentric shaft rotates to move the wire clamp body away from the fixing frame, the first spring is further compressed, and the wire is released from the clamping state. This structural arrangement allows the first screw to be adjusted at any time to achieve the optimal compression level of the first spring, resulting in a simple structure and easy maintenance.

[0064] 6. The first driving device includes a first cylinder and a first movable rod. The first movable rod is telescopically arranged in the first cylinder. The wire feeding platform is connected to the end of the first movable rod away from the first cylinder, so that the first driving device can drive the wire feeding platform to reciprocate on the fixed frame to complete the wire feeding action. The structure is simple and the control is convenient.

[0065] 7. The second drive device includes a motor, a transmission device, and an eccentric rod. The motor is fixed to a fixed frame, and the transmission device is fixed to the fixed frame. The motor and the eccentric rod are connected through the transmission device, so that the second drive device can drive the eccentric rod to rotate. The eccentric rod is equipped with a first eccentric shaft and a second eccentric shaft. The first and second eccentric shafts are eccentric in opposite directions and are respectively connected to the wire clamp assembly and the bending die. When the eccentric rod rotates, the wire clamp assembly and the bending die alternately open and close, resulting in a simple structure and easy control.

[0066] 8. The bending die includes a bending die body, a second screw and a second spring. The bending die body is provided with a second screw hole. The second screw passes through the second spring, the wire feeding platform and the second screw hole of the bending die body in sequence. The second spring is in a compressed state. The second eccentric shaft is connected to the bending die body. Under the action of the second spring, the bending die body tends to move toward the bending punch. When the second eccentric shaft rotates to make the bending die body move toward the bending punch, the bending die and the bending punch are tightened to achieve bending of the wire. Otherwise, the tightening state of the bending die body and the bending punch is released, allowing the wire to pass through. It only needs to control the eccentric rod to achieve wire clamping and wire bending, and the control is simple and convenient.

[0067] 9. The transmission device is a two-stage gear transmission, and the efficiency of energy transmission is high.

[0068] 10. The first component is also provided with a mold slide device, which can drive the first component to perform a slide action. That is, when the first component is separated from the second component, the mold slide device drives the first component to move perpendicular to the direction of separation of the first component and the second component. By performing separation movements in different directions simultaneously, the product can be easily removed from the mold. The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. An in-mold bending and punching device, characterized in that: The in-mold bending and punching device includes a first component and a second component that are relatively arranged and can move closer to and farther away from each other, the first component includes a main body and a first cutter and a first forming mold arranged on the main body, the second component includes a fixing frame, a wire feeding device, a second cutter and a second forming mold, the wire feeding device, the second cutter and the second forming mold are separately arranged on the fixing frame, the second cutter and the second forming mold are respectively matched with the first cutter and the first forming mold, and the wire feeding device is provided with a bending module; The first molding die and the second molding die enclose a space of a specific shape, and injection molding is performed on the space; The bending module includes a bending die and a bending punch, the wire feeding device includes a first driving device, a second driving device, and a wire feeding platform, the wire feeding platform is movably provided on the fixed frame, the wire feeding platform is transmission-connected to the first driving device, the bending punch is fixed on the wire feeding platform, the bending die is movably provided on the wire feeding platform, and the bending die is transmission-connected to the second driving device at the same time, the bending die is driven by the second driving device to approach or move away from the bending punch, and the wire feeding platform moves along a movement direction perpendicular to the bending die under the drive of the first driving device; The wire feeding device also includes a wire clamp assembly provided on a fixed frame, the second driving device includes a motor, a transmission device and an eccentric rod, the motor is connected to the eccentric rod through the transmission device, the eccentric rod is provided with a first eccentric shaft and a second eccentric shaft, the eccentric directions of the first eccentric shaft and the second eccentric shaft are opposite, the first eccentric shaft and the second eccentric shaft are respectively connected to the wire clamp assembly and the bending mold; When the eccentric rod rotates, the wire clamp assembly and the bending die are opened and closed alternately.

2. The in-mold bending and punching device according to claim 1, characterized in that: The first driving device includes a first cylinder and a first movable rod. One end of the first movable rod is movably disposed in the first cylinder, and the other end is connected to the wire feeding platform.

3. The in-mold bending and punching device according to claim 2, characterized in that: The motor includes a servo motor or a stepper motor, and the transmission device is a gear transmission.

4. The in-mold bending and punching device according to claim 1, characterized in that: The wire clamp assembly includes a wire clamp body, a first screw and a first spring. The fixing frame is provided with a first screw hole. The first screw passes through the first spring, the wire clamp body and the first screw hole of the fixing frame in sequence. The first spring is in a compressed state, and the first eccentric shaft is connected to the wire clamp body.

5. The in-mold bending and punching device according to claim 1, characterized in that: The bending mold includes a bending mold body, a second screw and a second spring. The bending mold body is provided with a second screw hole. The second screw passes through the second spring, the wire feeding platform and the second screw hole of the bending mold body in sequence. The second spring is in a compressed state, and the second eccentric shaft is connected to the bending mold body.

6. The in-mold bending and punching device according to claim 1, characterized in that: The second component also includes a wire pressing block assembly, which is arranged on the side of the fixed frame away from the bending mold and is passed through the rod-shaped part of the fixed frame. The wire pressing block assembly includes a second cylinder assembly, a return spring and a wire pressing block body. The wire pressing block body is movably arranged on the fixed frame, the return spring is arranged between the wire pressing block body and the fixed frame, the second cylinder assembly is arranged on the side of the fixed frame away from the return spring, and the second cylinder assembly is connected to the wire pressing block body.

7. The in-mold bending and punching device according to claim 1, characterized in that: The first component is also provided with a mold sliding device, which includes a sliding motor and a screw rod. The screw rod is the rotating shaft of the motor. The screw rod passes through the first component parallel to the wire feeding direction. When the screw rod rotates, the first component moves along the direction of the screw rod.

8. The in-mold bending and punching device according to claim 1, characterized in that: The in-mold bending and punching device also includes a base and a buffer spring. The base is movably connected to a side of the fixing frame away from the second cutter, and the buffer spring is arranged between the fixing frame and the base.

Citation Information

Patent Citations

  • Progressive die and method for machining harness supports

    CN106563730A

  • Sweeper wire harness quick chopping device

    CN108787951A

  • Capable position demoulding mechanism of precise injection mold

    CN206242426U

  • Punching injection molding equipment with scrap collecting device

    CN210126235U