Coaxial cable tinning method and tinning mechanism
By peeling off the insulating skin, flux and tin braided shielding layer at the end of the coaxial cable and cutting off its front end, combining the stripping and tin core insulation layer, the problem of excessive tin accumulation of braided shielding layer is solved to prevent circuit short circuit.
Patent Information
- Application Number
- CN202010320902.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-22
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2040-04-22
AI Technical Summary
When welding the coaxial cable, too much tin is accumulated in the braided shielding layer, resulting in a large area of tin after welding, which can easily cause circuit short circuit.
By cutting the cut for peeling the insulating skin at the end of the cable, peeling the outer insulating skin, dipping the flux and tin braided shielding layer, cutting the front end of the braided shielding layer with tin, and peeling the insulating layer of the wire core, leaving the conductor naked, and dipping the flux and tin conductor.
Effectively prevent too much tin after the braided shield layer is welded, avoid tin connecting to other electronic components, and prevent circuit short circuits.
Smart Images

Figure CN111403979B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cable tinning, and in particular relates to a coaxial cable tinning method and a tinning mechanism. Background Art
[0002] Cables are a type of raw material that is widely used in the electronics industry. For example, coaxial cables require a riveted terminal at one end and a tinned terminal at the other end. Therefore, when welding, the tin at the end of the cable is melted to achieve welding.
[0003] When the current coaxial cable is soldered on the circuit board, it is necessary to solder the conductor of the core and the braided shielding layer on the circuit board; therefore, it is necessary to strip the braided layer and conductor of the cable; and both the conductor and the braided layer must be tinned. At present, after the braided layer and conductor of the cable are stripped by a cutting and stripping machine, they are dipped in flux and tinned together, so that the liquid tin is stained on the braided layer and the conductor. Since the liquid tin is fluid and the specific gravity of tin is large, after the braided layer is tinned, the tinned end will sag, causing the tin to flow to the front end, causing the tin at the front end of the braided layer to accumulate into a lump, and the braided layer is in a mesh shape, so the amount of adsorption is too large; therefore, when the braided layer is soldered on the circuit board, due to excessive tin, the braided layer will have a large area of tin after soldering, which will cause the tin of the soldered braided shielding layer to be connected to other electronic components, causing a circuit short circuit. Summary of the invention
[0004] The purpose of the present invention is to provide a cable end terminal riveting mechanism, which aims to solve the problem that when the coaxial cable is tinned, excessive tin is accumulated at the end of the braided shielding layer, causing the braided shielding layer to be welded on the circuit board and causing a circuit short circuit.
[0005] To achieve the above object, the embodiment of the present invention provides a coaxial cable tinning method, comprising the following steps:
[0006] S10, the cable is of fixed length and a cut is made at the end of the cable for stripping the insulation.
[0007] S20, peel off the outer insulation of the cable from the incision to expose the braided shielding layer;
[0008] S30, the braided shielding layer is stained with soldering flux, and one end of the braided shielding layer of the cable extends into the soldering flux;
[0009] S40, tinning the braided shielding layer, the end of the cable tinned with solder flux is inserted into the tin box, and liquid tin is attached to the braided shielding layer;
[0010] S50, stripping the insulation layer of the braided shielding layer and the core wire, at the end of the cable, cutting the braided shielding layer smeared with tin, and cutting the conductor of the core wire, stripping the cut braided shielding layer and the insulation layer of the core wire along the cut, so that the conductor of the core wire is exposed;
[0011] S60, the conductor is dipped in soldering flux, and the exposed conductor of the cable after stripping is inserted into the soldering flux so that the soldering flux is adsorbed on the surface of the conductor;
[0012] S70, conductor is tinned, the conductor covered with tin is extended into the liquid tin, and the tin adheres to the surface of the conductor.
[0013] Furthermore, S45 is provided between S30 and S40 to dry the soldering flux attached to the braided shielding layer.
[0014] Furthermore, in S50, when the braided shielding layer and the insulating layer of the wire core are stripped off, the stripping mechanism drives the braided shielding layer and the insulating layer of the wire core to twist, thereby twisting the wire core.
[0015] Coaxial cable tinning mechanism, including:
[0016] The circular conveying mechanism conveys the cables that need to be tinned step by step;
[0017] A wire clamping mechanism, wherein a plurality of the wire clamping mechanisms are evenly arranged on the moving part of the cyclic conveying mechanism, and the wire clamping mechanism is used to clamp one end of the cable; and the following wire clamping mechanisms are arranged in sequence along the conveying direction of the cyclic conveying mechanism:
[0018] The first stripping mechanism is used to cut and strip the outer insulation of the cable;
[0019] The first fluxing mechanism is used for fluxing the braided shielding layer of the cable;
[0020] A first tinning mechanism, used for tinning the braided shielding layer of the cable;
[0021] A second cutting and stripping mechanism, used for cutting the braided shielding layer and the insulation layer of the core at the end of the cable;
[0022] A second flux dipping mechanism is used for dipping the conductor of the wire core with flux; and
[0023] The second tinning mechanism is used for tinning the conductor of the wire core;
[0024] The first cutting and stripping mechanism strips off the outer insulation of the cable end, the wire clamping mechanism clamps the tinned end of the cable, and the circulating conveying mechanism conveys the cable through the first fluxing mechanism, the first tinning mechanism, the second cutting and stripping mechanism, the second fluxing mechanism and the second tinning mechanism in sequence.
[0025] Furthermore, the circulating conveying mechanism includes a machine base, a turntable and a driving mechanism. The turntable is rotatably arranged on the machine base. The driving mechanism is arranged in the machine base and is used to drive the turntable to rotate. Multiple groups of wire clamping mechanisms are evenly arranged along the outer edge of the turntable. The first flux dipping mechanism, the first tinning mechanism, the second cutting and stripping mechanism, the second flux dipping mechanism and the second tinning mechanism are sequentially arranged on the machine base along the circumference of the turntable.
[0026] Furthermore, the first flux dipping mechanism and the second flux dipping mechanism are both downward-pressing flux dipping structures with the same structure, which include a first lifting mechanism, a flux box, a support plate, a first cylinder and a first pressure plate; the first lifting mechanism is arranged in the machine base, and the lifting end of the first lifting mechanism passes through the top surface of the machine base; the flux box is arranged at the lifting end of the first lifting mechanism, and the flux box has a cavity with an opening facing upward; the support plate is arranged on one side of the flux box, the first cylinder is arranged at the upper end of the support plate, the first pressure plate is arranged at the telescopic end of the first cylinder, the bottom end of the first pressure plate is located above the cavity, and the bottom end of the first pressure plate is arranged at the V-shaped opening.
[0027] Furthermore, the first tin dipping mechanism and the second tin dipping mechanism are both lifting tin dipping mechanisms with the same structure, which include a second lifting mechanism, a tin melting furnace, a mounting plate, a second cylinder and a second pressure plate; the second lifting mechanism is arranged in the machine base, and the lifting end of the second lifting mechanism passes through the top of the machine base, the tin melting furnace is arranged at the lifting end of the second lifting mechanism, the mounting plate is arranged on the second lifting mechanism, the second cylinder is arranged on the top of the mounting plate, the second pressure plate is arranged at the telescopic end of the second cylinder, and the lower end of the second pressure plate extends to the top of the tin melting furnace; the bottom end of the second pressure plate is provided with a V-shaped opening.
[0028] Furthermore, the second lifting mechanism is also provided with a translation cylinder, the moving end of the translation cylinder is also provided with a lifting cylinder, the lifting end of the lifting cylinder is provided with a scraper located above the tin melting furnace, a guide plate is also provided on one side of the upper end of the tin melting furnace, a waste box is provided below the guide plate, and the translation cylinder drives the scraper to translate, scraping the tin on the upper surface of the tin melting furnace from the guide plate into the waste box.
[0029] Furthermore, the second cutting and peeling mechanism is a rotary cutting mechanism.
[0030] Furthermore, a drying mechanism is provided between the first soldering flux dipping mechanism and the first soldering tin dipping mechanism, and the drying mechanism is used to dry the soldering flux dipping on the braided shielding layer.
[0031] Furthermore, it also includes a CCD detection mechanism, a camera of which is located above the second cutting and stripping mechanism and is used to detect the position of the cable end.
[0032] Furthermore, the coaxial cable tinning mechanism also includes a material taking robot and a clamping mechanism, the clamping mechanism is used to open the wire clamping mechanism that clamps the tinned cable, and the material taking robot is used to take out the tinned cable.
[0033] The above one or more technical solutions in the cable end terminal riveting mechanism provided by the embodiment of the present invention have at least the following technical effects:
[0034] 1. First, strip the outer insulation layer of the cable end to expose the braided shielding layer, dip the braided shielding layer with flux and then tin it. According to fluid mechanics, the tin at the end of the braided layer will accumulate more and form clumps, while the tin away from the end of the braided shielding layer will be distributed more evenly. Then strip the front end of the braided shielding layer and the insulation skin of the wire core to expose the conductor of the wire core, and then dip the conductor with flux and tin. Since the front end of the braided shielding layer is cut off after the braided shielding layer is tinned, the tin on the braided shielding layer is uniform and avoids excessive accumulation. Therefore, when the braided shielding layer is soldered on the circuit board, it can effectively prevent excessive solder from connecting to other electronic components. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0036] Figure 1 A structural diagram of a coaxial cable tinning mechanism provided in an embodiment of the present invention.
[0037] Figure 2 A structural diagram of a coaxial cable tinning mechanism provided in an embodiment of the present invention in which the wire clamping mechanism is arranged along the turntable.
[0038] Figure 3 A structural diagram of a soldering flux dipping mechanism in a coaxial cable tinning mechanism provided in an embodiment of the present invention.
[0039] Figure 4 A structural diagram of a tinning mechanism in a coaxial cable tinning mechanism provided in an embodiment of the present invention. DETAILED DESCRIPTION
[0040] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
[0041] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0042] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0043] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0044] In one embodiment of the present invention, Figure 1 and Figure 2 As shown, the coaxial cable tinning method includes the following steps:
[0045] S10, the cable is fixed in length, and a cut is made at the end of the cable for stripping the insulation. Specifically, the cable is cut to the required length, and a cut is made at the end of the cable, the depth of the cut just reaches the outer circle of the braided shielding layer to avoid cutting the braided shielding layer.
[0046] S20, stripping the insulation skin of the outer layer of the cable from the incision to expose the braided shielding layer. Specifically, this step is to use a stripping mechanism to strip the insulation skin of the outer layer of the cable from the incision of the cable to expose the braided shielding layer.
[0047] S30, the braided shielding layer is stained with solder flux, and one end of the braided shielding layer of the cable extends into the solder flux. In this step, after the outer insulation layer of the cable end is stripped, the exposed braided shielding layer is completely immersed in the solder flux, so that the braided shielding layer is stained with solder flux.
[0048] S40, tinning the braided shielding layer, the end of the cable stained with solder flux is extended into the tin box, and the liquid tin adheres to the braided shielding layer. In this step, after the braided shielding layer is stained with solder flux, the braided shielding layer is immersed in molten tin, so that the molten tin is adsorbed on the braided shielding layer, and according to the principle of fluid mechanics, the molten tin will flow along the end of the braided shielding layer and accumulate at the end, while the tin in other parts will be evenly distributed.
[0049] S50, cutting and stripping the insulating layers of the braided shielding layer and the core wire, at the end of the cable, cutting the braided shielding layer stained with tin, and cutting to the conductor of the core wire, stripping the cut braided shielding layer and the insulating layer of the core wire along the cut to expose the conductor of the core wire; in this step, the braided shielding layer and the insulating layer of the core wire are cut by the cutting and stripping mechanism according to the requirement of the conductor length, and both are stripped to expose the conductor. After the braided shielding layer is stripped, the tin on the remaining braided shielding layer is evenly distributed and meets the requirements of soldering.
[0050] S60, the conductor is dipped in soldering flux, and the exposed conductor of the cable after stripping is inserted into the soldering flux so that the soldering flux is adsorbed on the surface of the conductor.
[0051] S70, conductor tinning, the conductor that occupies tin is extended into the liquid tin, the tin adheres to the surface of the conductor, and the coaxial cable is completely tinned.
[0052] In this embodiment, the outer insulating layer of the cable end is first stripped to expose the braided shielding layer, and the braided shielding layer is dipped with flux and then tinned. According to fluid mechanics, the tin at the end of the braided layer will accumulate more and form clumps, while the tin at the braided shielding layer away from the end is distributed more evenly. Then the front end of the braided shielding layer and the insulation skin of the wire core are stripped to expose the conductor of the wire core, and then the conductor is dipped with flux and tinned. Since the front end of the braided shielding layer is cut off after the braided shielding layer is dipped with tin, the tin on the braided shielding layer is uniform and avoids excessive accumulation. Therefore, when the braided shielding layer is soldered on the circuit board, it can effectively prevent excessive solder from connecting to other electronic components.
[0053] Furthermore, S45 is provided between S30 and S40 to dry the solder flux attached to the braided shielding layer. In this embodiment, a drying step is added after the solder flux is applied and before the solder tinning step; because the shielding layer is braided and has many gaps in the middle, more solder flux will be attached. In order to speed up the drying of the solder flux, a drying step is added to speed up the drying efficiency of the solder flux, thereby improving the solder tinning efficiency.
[0054] Further, in S50, when the braided shielding layer and the insulation layer of the wire core are stripped, the stripping mechanism drives the braided shielding layer and the insulation layer of the wire core to twist, so that the wire core is twisted. In this embodiment,
[0055] The coaxial cable tinning mechanism comprises: a circulating conveying mechanism 100, a wire clamping mechanism 200, a first cutting and stripping mechanism 300, a first soldering flux mechanism 400, a first soldering tinning mechanism 500, a second cutting and stripping mechanism 600, a second soldering flux mechanism 700 and a second soldering tinning mechanism 800. Among them: the circulating conveying mechanism 100, which conveys the cable to be soldered step by step. The wire clamping mechanism 200, a plurality of the wire clamping mechanisms 200 are evenly arranged on the moving part of the circulating conveying mechanism 100, and the wire clamping mechanism 200 is used to clamp one end of the cable. The first cutting and stripping mechanism 300, the first soldering flux mechanism 400, the first soldering tinning mechanism 500, the second cutting and stripping mechanism 600, the second soldering flux mechanism 700 and the second soldering tinning mechanism 800 are arranged in sequence around the conveying direction of the circulating conveying mechanism 100. In this embodiment, the outer insulating layer of the cable end is stripped by the first cutting and stripping mechanism 300, so that the internal braided shielding layer is exposed, and the tinned end of the cable is clamped by the wire clamping mechanism 200. The circulating conveying mechanism 100 conveys the cable through the first fluxing mechanism 400 to complete the fluxing of the braided shielding layer, the first tinning mechanism 500 to complete the tinning of the braided shielding layer, the second cutting and stripping mechanism 600 to complete the cutting and stripping of the front end of the braided shielding layer and the insulation of the wire core after tinning, the second fluxing mechanism 700 to complete the fluxing of the conductor part of the wire core, and the second tinning mechanism 800 to complete the tinning of the conductor. After the braided shielding layer is tinned, the second cutting and stripping mechanism 600 cuts off the front end of the braided shielding layer and the insulation layer of the wire core and strips it. Therefore, the tin on the braided shielding layer is evenly distributed and excessive accumulation is avoided. Therefore, when the braided shielding layer is soldered on the circuit board, it can effectively prevent excessive solder from connecting to other electronic components. In this embodiment:
[0056] Since the first cutting and stripping mechanism 300 and the second cutting and stripping mechanism 600 are prior art known technologies, they are not described in detail in this embodiment.
[0057] Furthermore, the circulating conveying mechanism 100 includes a machine base 101, a turntable 102 and a driving mechanism (not shown in the drawings). The turntable 102 is rotatably arranged on the machine base 101, and the driving mechanism is arranged in the machine base 101 to drive the turntable 102 to rotate. A plurality of groups of the clamping mechanisms 200 are evenly arranged along the outer edge of the turntable 102, and the first fluxing mechanism 400, the first tinning mechanism 500, the second cutting and stripping mechanism 600, the second fluxing mechanism 700 and the second tinning mechanism 800 are sequentially arranged on the machine base 101 along the circumference of the turntable 102. In this embodiment, the cable cut and stripped by the first cutting and stripping mechanism 300 is clamped by the clamping mechanism 200; the driving mechanism drives the turntable 102 to rotate, thereby driving the cable to stepwisely operate, so as to sequentially complete the tinning of the braided shielding layer and the tinning of the conductor.
[0058] Further, the first flux dipping mechanism 400 and the second flux dipping mechanism 700 are both downward-pressing flux dipping structures with the same structure, which include a first lifting mechanism 470, a flux box 471, a support plate 472, a first cylinder 473 and a first pressing plate 474. The first lifting mechanism 470 is arranged in the base 100, and the lifting end of the first lifting mechanism 470 passes through the top surface of the base 100. The flux box 471 is arranged at the lifting end of the first lifting mechanism 470, and the flux box 471 has a cavity with an opening facing upward for storing flux. The support plate 472 is arranged at one side of the flux box 471, the first cylinder 473 is arranged at the upper end of the support plate 472, the first pressing plate 474 is arranged at the telescopic end of the first cylinder 473, the bottom end of the first pressing plate 474 is located above the cavity, and the bottom end of the first pressing plate 474 is arranged at the V-shaped opening. In this embodiment, when the end of the cable moves to the top of the flux box 471, the first lifting mechanism 470 pushes the flux box 471 upward, and then the first cylinder 473 pushes the first pressing plate 474 downward to press the end of the cable, so that the end of the cable extends into the flux box 471 to complete the fluxing. The V-shaped mouth can automatically align the end of the cable. Further, the first lifting mechanism 470 is an electric linear module.
[0059] Furthermore, the first tin-dipping mechanism 500 and the second tin-dipping mechanism 800 are both lifting tin-dipping mechanisms with the same structure, which include a second lifting mechanism 580, a tin melting furnace 581, a mounting plate 582, a second cylinder 583 and a second pressing plate 584. The second lifting mechanism 580 is arranged in the machine base 100, and the lifting end of the second lifting mechanism 580 passes through the top of the machine base 100, the tin melting furnace 581 is arranged at the lifting end of the second lifting mechanism 580, the mounting plate 582 is arranged on the second lifting mechanism 580, the second cylinder 583 is arranged at the top of the mounting plate 582, the second pressing plate 584 is arranged at the telescopic end of the second cylinder 583, and the lower end of the second pressing plate 584 extends to the top of the tin melting furnace 581; the bottom end of the second pressing plate 584 is provided with a V-shaped opening. In this embodiment, when the end of the cable moves to the top of the tin melting furnace 581, the second lifting mechanism 580 pushes the tin melting furnace 581 upward, and then the second cylinder 583 pushes the second pressing plate 584 downward, and the second pressing plate 584 pushes the end of the cable into the tin melting furnace, thereby completing the tinning. Further, the second lifting mechanism 580 is an electric linear module.
[0060] Furthermore, the second lifting mechanism 580 is further provided with a translation cylinder 585, the moving end of the translation cylinder 585 is further provided with a lifting cylinder 586, the lifting end of the lifting cylinder 586 is provided with a scraper 587 located above the tin melting furnace 581, and a guide plate 588 is further provided on one side of the upper end of the tin melting furnace 581, and a waste box 589 is provided below the guide plate 588. In this embodiment, before tinning, the scraper 587 is driven downward by the lifting cylinder 586 so that the lower end of the scraper 587 extends into the tin melting furnace 581, and then the translation cylinder 585 drives the scraper 587 to move, and the oxide layer on the upper surface of the tin is scraped off into the waste box 589.
[0061] Furthermore, the second cutting and stripping mechanism 600 is a rotary cutting mechanism. This embodiment is for when the conductor in the wire core is a plurality of copper wires, when the braided shielding layer and the insulation skin on the surface of the wire core are stripped by the rotary cutting mechanism, the conductor is twisted so that the conductor can be twisted into a strand, thereby facilitating the conductor to be tinned.
[0062] Furthermore, a drying mechanism 900 is provided between the first soldering flux dipping mechanism 400 and the first soldering tin dipping mechanism 500, and the drying mechanism 900 is used to dry the soldering flux dipping on the braided shielding layer.
[0063] Furthermore, the coaxial cable tinning mechanism further includes a CCD detection mechanism 110, a camera of which is located above the second cutting and stripping mechanism 600, for detecting the position of the cable end. In this embodiment, when cutting and stripping the braided shielding layer of the cable, the position of the cable is checked by the CCD detection mechanism 110, and the cutting and stripping position of the second cutting machine 600 is adjusted, thereby ensuring the cutting and stripping accuracy.
[0064] Furthermore, the coaxial cable tinning mechanism also includes a material taking robot 120 and a clamping mechanism 130, wherein the clamping mechanism 130 is used to open the wire clamping mechanism 200 that clamps the tinned cable, and the material taking robot 120 is used to take out the tinned cable.
[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Coaxial cable tinning mechanism, characterized in that: include: The circular conveying mechanism conveys the cables that need to be tinned step by step; A wire clamping mechanism, wherein a plurality of the wire clamping mechanisms are evenly arranged on the moving part of the cyclic conveying mechanism, and the wire clamping mechanism is used to clamp one end of the cable; and the following wire clamping mechanisms are arranged in sequence along the conveying direction of the cyclic conveying mechanism: The first stripping mechanism is used to cut and strip the outer insulation of the cable; The first fluxing mechanism is used for fluxing the braided shielding layer of the cable; A first tinning mechanism, used for tinning the braided shielding layer of the cable; A second cutting and stripping mechanism, used for cutting the braided shielding layer and the insulation layer of the core at the end of the cable; A second flux dipping mechanism is used for dipping the conductor of the wire core with flux; and The second tinning mechanism is used for tinning the conductor of the wire core; The first cutting and stripping mechanism strips off the outer insulating skin of the cable end, the wire clamping mechanism clamps the tinned end of the cable, and the circular conveying mechanism conveys the cable through the first soldering flux mechanism, the first tinning mechanism, the second cutting and stripping mechanism, the second soldering flux mechanism and the second tinning mechanism in sequence; the circular conveying mechanism includes a machine base, a turntable and a driving mechanism, the turntable is rotatably arranged on the machine base, the driving mechanism is arranged in the machine base, and is used to drive the turntable to rotate, a plurality of groups of wire clamping mechanisms are evenly arranged along the outer edge of the turntable, the first soldering flux mechanism, the first tinning mechanism, the second cutting and stripping mechanism, the second soldering flux mechanism and the second tinning mechanism are arranged in sequence on the machine base along the circumference of the turntable; the first soldering flux mechanism and the second soldering flux mechanism are both downward-pressing soldering flux structures with the same structure, which include a first lifting mechanism, a soldering flux box, a support plate, a first cylinder and a first pressing plate; the first lifting mechanism is arranged in the machine base, and the lifting mechanism of the first lifting mechanism The descending end passes through the top surface of the base; the flux box is arranged at the lifting end of the first lifting mechanism, and the flux box has a cavity with an opening facing upward; the support plate is arranged on one side of the flux box, the first cylinder is arranged at the upper end of the support plate, the first pressure plate is arranged at the telescopic end of the first cylinder, the bottom end of the first pressure plate is located above the cavity, and the bottom end of the first pressure plate is arranged at the V-shaped mouth; the first tinning mechanism and the second tinning mechanism are both lifting tinning mechanisms with the same structure, which include a second lifting mechanism, a tin melting furnace, a mounting plate, a second cylinder and a second pressure plate; the second lifting mechanism is arranged in the base, and the lifting end of the second lifting mechanism passes through the top of the base, the tin melting furnace is arranged at the lifting end of the second lifting mechanism, the mounting plate is arranged on the second lifting mechanism, the second cylinder is arranged at the top of the mounting plate, the second pressure plate is arranged at the telescopic end of the second cylinder, and the lower end of the second pressure plate extends to the top of the tin melting furnace; the bottom end of the second pressure plate is provided with a V-shaped mouth.
2. The coaxial cable tinning mechanism according to claim 1, characterized in that: The second lifting mechanism is also provided with a translation cylinder, the moving end of the translation cylinder is also provided with a lifting cylinder, the lifting end of the lifting cylinder is provided with a scraper located above the tin melting furnace, a guide plate is also provided on one side of the upper end of the tin melting furnace, a waste box is provided below the guide plate, and the translation cylinder drives the scraper to translate, scraping the tin on the upper surface of the tin melting furnace from the guide plate to the waste box.
3. The coaxial cable tinning mechanism according to claim 1, characterized in that: The second cutting and stripping mechanism is a rotary cutting mechanism.
4. The coaxial cable tinning mechanism according to claim 1, characterized in that: A drying mechanism is further provided between the first soldering flux dipping mechanism and the first tin dipping mechanism, and the drying mechanism is used for drying the soldering flux dipping on the braided shielding layer.
5. The coaxial cable tinning mechanism according to claim 1, characterized in that: It also includes a CCD detection mechanism, a camera of which is located above the second cutting and stripping mechanism and is used to detect the position of the cable end.
6. The coaxial cable tinning mechanism according to claim 1, characterized in that: It also includes a material taking robot and a clamping mechanism, wherein the clamping mechanism is used to open the wire clamping mechanism that clamps the tinned cable, and the material taking robot is used to take out the tinned cable.
7. A method for tinning a coaxial cable, characterized in that: The coaxial cable tinning mechanism comprises the coaxial cable tinning mechanism according to any one of claims 1 to 6, and the coaxial cable tinning method comprises the following steps: S10, the cable is of fixed length and a cut is made at the end of the cable for stripping the insulation. S20, peel off the outer insulation of the cable from the incision to expose the braided shielding layer; S30, the braided shielding layer is stained with soldering flux, and one end of the braided shielding layer of the cable extends into the soldering flux; S40, tinning the braided shielding layer, the end of the cable tinned with solder flux is inserted into the tin box, and liquid tin is attached to the braided shielding layer; S50, stripping the insulation layer of the braided shielding layer and the core wire, at the end of the cable, cutting the braided shielding layer smeared with tin, and cutting the conductor of the core wire, stripping the cut braided shielding layer and the insulation layer of the core wire along the cut, so that the conductor of the core wire is exposed; S60, the conductor is dipped in soldering flux, and the exposed conductor of the cable after stripping is inserted into the soldering flux so that the soldering flux is adsorbed on the surface of the conductor; S70, conductor is tinned, the conductor covered with tin is extended into the liquid tin, and the tin adheres to the surface of the conductor.
8. The coaxial cable tinning method according to claim 7, characterized in that: S45 is further provided between the S30 and the S40 to dry the soldering flux attached to the braided shielding layer.
9. The coaxial cable tinning method according to claim 7, characterized in that: In the S50, when the braided shielding layer and the insulating layer of the wire core are stripped off, the stripping mechanism drives the braided shielding layer and the insulating layer of the wire core to twist, thereby twisting the wire core.
Citation Information
Patent Citations
Coaxial cable tin dipping mechanism
CN212114252U