Wall panel forming die system
By using eccentric stirring technology during wall panel forming, the bubble problem during wall panel forming is solved, the density and appearance quality of the wall panel are improved, and the labor intensity and cost are reduced.
Patent Information
- Application Number
- CN202010313477.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-20
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2040-04-20
AI Technical Summary
In the prior art, due to the presence of a large number of bubbles in the slurry during the forming of the wall panel, the wall panel has poor density and weakened strength, and the calcium silicate board and the wall panel are poorly combined, which affects the aesthetics.
The wall panel molding poking system is adopted, including a fixed seat, a casting chamber and a stirring mechanism. The slurry in the casting chamber is eccentrically stirred by a driving mechanism to reduce bubbles and enhance the composite of the slurry with the silicate plate.
The density and strength of the wall panel are improved, the composite effect between calcium silicate board and wall panel is improved, the appearance quality of the wall panel is improved, and the labor intensity and cost are reduced.
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Figure CN111409169B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wallboard manufacturing equipment, in particular to a wallboard forming die-casting system. Background Art
[0002] Cast-in-place wall panels are widely used in building walls due to their advantages of being lightweight, economical, fireproof, heat-insulating, moisture-proof, waterproof, sound-proof, environmentally friendly, earthquake-resistant, having good integrity and being thin. In the existing forming process of cast-in-place wall panels for construction, the forming process usually includes forming, mixing, pouring, forming and demolding. In the forming process, the mold is assembled into a casting cavity for casting the wall panel, and the casting cavity is generally in the shape of a long plate; the mixing process is to stir and mix the raw materials including river sand, gravel and additives into slurry; the pouring process is to pour the slurry into the casting cavity so that the slurry is evenly filled in the casting cavity; the forming process is to solidify the slurry in the casting cavity to form a wall; the demolding process is to remove the mold after the wall is completely formed.
[0003] In the actual wall panel forming process, the depth of the casting cavity can generally reach 3.5m, and in order to improve the quality of the outer wall of the wall panel after forming, a calcium silicate board will be fixed on the inner wall of the mold. When the slurry is poured into the casting cavity, the slurry and the calcium silicate board will contact and compound with each other. After the slurry solidifies, it will be compounded on the outer wall of the wall panel into a smooth and beautiful lightweight composite wall panel. At the same time, in order to facilitate demolding and make the wall panel forming into an assembled type, matching grooves, edge angles and other structures will be set on the mold.
[0004] In the prior art, since the depth of the casting cavity is relatively deep, and during the casting process, the slurry is poured downward from the top of the casting cavity, bubbles often remain inside the wallboard during the casting process, resulting in poor density and weakened strength of the wallboard. At the same time, due to the presence of bubbles, the calcium silicate board cannot be well compounded with the wallboard, resulting in the calcium silicate board being easily deformed or even falling off when used after the wallboard is installed, seriously affecting the appearance of the wallboard. Summary of the invention
[0005] The present invention aims to provide a wall panel forming die-stamping system to solve the problem in the prior art that a large number of bubbles are easily left inside the wall panel during the wall panel forming process, thereby affecting the quality of the wall panel.
[0006] In the face of the above problems, the applicant conducted an in-depth analysis of the causes of the problems and believed that the main reason for the poor quality of the wallboards was that the wallboards contained a large number of bubbles. Therefore, in the initial stage, the applicant tried to make improvements in the mixing stage, mainly to improve the mixing operation of the mixer. In the early stage of mixing, various raw materials were mixed by rapid stirring, and low-speed stirring was used in the casting cavity to avoid a large number of bubbles due to stirring, and at the same time, the bubbles in the slurry were allowed to escape as much as possible. However, the applicant found that no matter how the stirring in the mixing stage was controlled, during the pouring, when the slurry fell into the casting cavity, due to the contact with the air and the creeping between the slurry, a large number of bubbles still existed in the slurry. In this regard, the applicant proposed to use a vibration pump to vibrate the slurry entering the casting cavity so as to vibrate the bubbles in the slurry. However, in the actual operation, due to the different densities of the raw materials in the slurry, when the vibration pump was used to vibrate the mixture, the raw materials in the slurry would be stratified, resulting in the quality of the wallboard being damaged. Finally, the applicant uses manual stirring of the slurry to remove bubbles in the slurry. The specific operation is that after the slurry is poured into the casting cavity, the slurry is stirred manually using a poking rod, so that the slurry entering the casting cavity creeps and the bubbles in the slurry escape, thereby achieving the purpose of reducing bubbles in the slurry. However, the use of manual stirring with a poking rod still has the following problems: 1. When the poking rod is manually stirred, the stirring amplitude of different people is different, and the amplitude of stirring by the same person at different times may be different, resulting in different stirring effects of the poking rod, and the quality of the wallboard molding cannot be guaranteed; 2. The casting cavity depth can reach 3.5m. When the poking rod is used manually to stir, the slurry at the bottom of the casting cavity cannot be stirred, so that the quality of the lower part of the wallboard cannot be significantly improved; 3. Due to the deep depth of the casting cavity, the labor intensity is high when manually poking the mold, and the efficiency of poking the mold is low.
[0007] To solve the above problems, the technical solution of the present invention is as follows: a wall panel forming mold system includes a fixed seat and a casting cavity arranged on the fixed seat, a stirring mechanism is provided above the casting cavity, and a driving mechanism is provided on the fixed seat for driving the stirring mechanism to eccentrically stir the slurry in the casting cavity.
[0008] The principle of the present technical solution is that the casting cavity is used for casting slurry and forming wall panels, and the driving mechanism is used for driving the stirring mechanism to eccentrically stir the slurry in the casting cavity. The eccentric stirring of the slurry by the stirring mechanism not only does not generate bubbles during the stirring process, but also can cause the slurry to creep, thereby allowing the bubbles in the slurry to escape to the outside of the slurry under the creeping action of the slurry. When the slurry is formed, the bubbles inside the slurry are greatly reduced, thereby obtaining a wall panel with good density; at the same time, due to the stirring action of the stirring mechanism, when the slurry creeps, the slurry can rub and run-in with the silicate plates on the two panels of the casting cavity, thereby enabling the slurry to better composite with the silicate plates, thereby improving the surface quality of the wall panel.
[0009] The beneficial effects of this technical solution are:
[0010] 1. A wallboard with good density can be obtained: Compared with the prior art, a large number of bubbles remain inside the wallboard and on the composite surface of the wallboard and the silicate board after the wallboard is formed, and the quality of the wallboard is poor. In the present application, a stirring mechanism is used to eccentrically stir the slurry in the casting cavity, thereby reducing the bubble content in the slurry and improving the quality of the wallboard after forming. When the stirring mechanism eccentrically stirs the slurry, the slurry can be fully peristaltic and mixed evenly, while avoiding the stratification of the raw materials in the slurry.
[0011] 2. It can improve the composite of silicate board and slurry: Compared with directly pouring slurry into the pouring cavity, the relative movement between silicate board and slurry is less, resulting in poor composite of slurry and silicate board. In the present application, when the slurry is eccentrically stirred by the stirring mechanism, the slurry creeps in the pouring cavity, thereby improving the running-in composite of slurry and silicate board, so that the silicate board can be well composited on the wallboard, improving the appearance quality of the wallboard.
[0012] 3. Improve the molding quality at the corners of the wall panels: Compared with the prior art of directly molding after pouring the slurry into the casting cavity, in this application, the slurry is eccentrically stirred by a stirring mechanism so that the slurry can be fully filled at the corners of the wall panels, so that the wall panels can be precisely molded according to the mold size.
[0013] 4. Effectively reduce manual labor intensity and save costs: Compared with the manual mold poking method in the prior art, the present application uses a driving mechanism to drive the stirring mechanism to automatically complete eccentric stirring, which effectively reduces manual labor intensity and saves labor costs. At the same time, the amplitude and rhythm of stirring are stable during automatic eccentric stirring, thereby ensuring the quality of the successively formed wall panels.
[0014] Furthermore, the stirring mechanism includes a driving motor and a mold-poking rod, the driving motor is connected to the driving mechanism, and an eccentric connecting piece for driving the mold-poking rod to eccentrically rotate is provided between the mold-poking rod and the driving motor.
[0015] In this solution, a driving motor is used to drive the eccentric connecting piece to rotate, so that the eccentric connecting piece drives the mold-poking rod to rotate eccentrically, so that the mold-poking rod eccentrically stirs the slurry in the casting cavity.
[0016] Furthermore, the driving mechanism includes a vertical guide rail and a pushing member fixedly connected to the vertical guide rail, and the driving motor is connected to the pushing member and is slidably connected to the vertical guide rail.
[0017] In this solution, the pushing member is fixedly connected to the vertical guide rail, and the pushing member is used to push the driving motor to move vertically. When the driving motor moves vertically, it will push the die-stirring rod to move vertically. At the same time, the driving motor drives the die-stirring rod to rotate eccentrically, so that the die-stirring rod can eccentrically stir the slurry while moving vertically. At the same time, the driving motor is slidably connected to the vertical guide rail, and the vertical guide rail provides guidance and limitation for the driving motor, so that the movement of the driving motor is more precise and stable, which facilitates the die-stirring rod to achieve stable eccentric stirring of the slurry.
[0018] Furthermore, there are two vertical guide rails, which are located on both sides of the casting cavity. A slide plate is slidably connected between the two vertical guide rails, and the drive motor is fixedly connected to the slide plate.
[0019] In this solution, the number of vertical guide rails is set to two, and the two vertical guide rails are located on both sides of the casting cavity. The two guide rails are used to provide guidance and limitation for the slide plate at the same time, so that the slide plate is more stable and precise when sliding vertically, so that the driving motor can accurately drive the mold rod to move vertically, and realize more stable eccentric stirring of the slurry.
[0020] Furthermore, the eccentric connecting piece includes a flange rotatably connected to the driving motor, and the die-poking rod is eccentrically and detachably connected to the flange.
[0021] In this solution, a driving motor is used to drive the flange to rotate, which has a simple structure and can achieve the transmission of a large torque; the die rod is eccentrically connected to the flange, which is simple to operate, and the die rod and the flange are detachably connected, the die rod is easy to disassemble and assemble, and when the die rod is damaged, the die rod can be replaced quickly and easily to avoid long replacement time affecting the efficiency of wall panel forming.
[0022] Furthermore, there are a plurality of mold rods in the casting cavity, and the plurality of mold rods are evenly arranged along the length direction of the casting cavity.
[0023] In this solution, a number of mold-poking rods are arranged in the casting cavity to improve their poking efficiency. The mold-poking rods are evenly arranged along the length direction of the casting cavity, and the distances between adjacent mold-poking rods are equal, so that each mold-poking rod stirs the mixture in the casting cavity along the length direction of the casting cavity with the same intensity, thereby making the mixture evenly stirred, ensuring the consistency of the density of each part when the wall panel is formed.
[0024] Further, the distance between the center of the die rod and the center of the flange is 10-15 mm.
[0025] In this solution, the distance between the center of the die rod and the center of the flange is set to 10-15mm. When the eccentric size of the die rod is within this range, it can prevent the eccentric size of the die rod from being set too large, causing a large amount of stirring of the slurry when the die rod rotates, causing stratification of the slurry, and at the same time, it can also achieve the best stirring effect of the die rod, allowing the bubbles in the slurry to fully escape.
[0026] Furthermore, the bottom of the mold-poking rod is fixedly connected with a mesh cone portion.
[0027] In this solution, a mesh cone portion is fixedly connected to the bottom of the die-piercing rod. The mesh cone portion is cone-shaped and can be used to provide guidance for the die-piercing rod to enter the casting cavity, thereby preventing the bottom of the die-piercing rod from hitting the top of the template and causing the die-piercing rod to break. At the same time, the mesh cone portion is in a mesh cone shape, so that after the die-piercing rod enters the casting cavity, the mesh cone portion rotates with the die-piercing rod and stirs the slurry, thereby further enhancing the creep of the slurry and allowing the bubbles in the slurry to escape more fully, thereby improving the molding quality of the wallboard.
[0028] Furthermore, the number of the casting cavities is several, the several casting cavities are arranged side by side, a transverse guide rail is provided on the outer side of the casting cavity along the arrangement direction of the several casting cavities, and the vertical guide rail is slidably connected to the transverse guide rail.
[0029] In the actual mixing process, the mixing operation is carried out in a mixer. In order to make the mixer operate efficiently, the amount of material mixed by the mixer each time reaches the rated amount. Therefore, the amount of material mixed by the mixer each time is fixed and the mixer can cast multiple casting cavities after one mixing. In this scheme, multiple casting cavities are arranged side by side, and a transverse guide rail is arranged on the outside of the casting cavity along the arrangement direction of the multiple casting cavities. The vertical guide rail is slidably connected to the transverse guide rail, so that the mold rod can slide laterally along the transverse guide rail following the vertical guide rail, so that the mold rod can eccentrically stir the slurry in the adjacent casting cavities in turn, thereby improving the efficiency of wallboard forming.
[0030] Further, the cross section of the die rod is one or more combinations of circular, square, elliptical or diamond-shaped.
[0031] The cross section of the die rod is set to one or more combinations of circular, square, elliptical or diamond shapes. The circular cross section of the die rod can reduce the wear of the die rod and extend the service life of the die rod. Compared with the die rod with a circular cross section, the cross section of the die rod is set to a square, elliptical or diamond shape. During the eccentric rotation of the die rod, the die rod has a larger stirring amplitude on the slurry and a better stirring effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the connection between the stirring mechanism and the driving mechanism in the wall panel forming die system in the first embodiment of the present invention.
[0033] Figure 2 It is a schematic diagram of the connection between the die rod and the mesh cone part in the wall panel forming die system in the second embodiment of the present invention.
[0034] Figure 3 It is a schematic diagram of the connection between the die rod and the mesh cone part in the wall panel forming die system in the fifth embodiment of the present invention. DETAILED DESCRIPTION
[0035] The following is further described in detail through specific implementation methods:
[0036] The figure marks in the drawings of the specification include: mold frame 1, casting cavity 2, horizontal guide rail 3, vertical guide rail 4, horizontal motor 5, fixed plate 6, vertical hydraulic cylinder 7, mold poking rod 8, slide plate 9, drive motor 10, flange 11, and mesh cone 12.
[0037] Embodiment 1
[0038] Embodiment 1 is basically as shown in the attached Figure 1 As shown: the wall panel forming ram die system comprises a fixing seat and a mold frame 1 arranged in the fixing seat, the mold frame 1 is provided with a casting cavity 2, the casting cavity 2 is surrounded by the template, and the number of the casting cavities 2 is multiple (in this embodiment, the number of the casting cavities 2 is five rows of ten, two in each row, but in actual use, the number of the casting cavities 2 can be determined according to the actual production situation), and the multiple rows of casting cavities 2 are arranged along Figure 1 The mold frame 1 is evenly arranged in the front and rear directions, a stirring mechanism is provided above the casting cavity 2, and a driving mechanism for driving the stirring mechanism to eccentrically stir the slurry in the casting cavity 2 is provided on the mold frame 1.
[0039] like Figure 1 As shown, the top of the fixing seat is fixedly connected with horizontal transverse guide rails 3 arranged in the front and rear directions by bolts. The transverse guide rails 3 are located at the top of the mold frame 1. There are two transverse guide rails 3 and the two transverse guide rails 3 are parallel to each other. In this embodiment, the setting length of the transverse guide rails 3 can be reasonably set according to actual use requirements, and is not limited to Figure 1 Medium length value. In this embodiment, the driving mechanism includes a vertical guide rail 4 and a pushing member, the bottom of the vertical guide rail 4 is connected to the transverse guide rail 3 in a transverse sliding manner, and the vertical guide rail 4 is provided with a transverse motor 5 for pushing the vertical guide rail 4 to slide along the transverse guide rail 3, and the specific pushing method is: the bottom of the vertical guide rail 4 is rotatably connected with a roller through a pin shaft, and the transverse motor 5 and the roller are connected through a chain and a gear, so that when the transverse motor 5 rotates, it can drive the roller to rotate, so that the roller drives the vertical guide rail 4 to slide; a fixing plate 6 is fixedly connected between the tops of the two vertical guide rails 4 by screws, and the pushing member includes a vertical hydraulic cylinder 7 fixedly connected to the bottom of the fixing plate 6 by screws, and the output shaft of the vertical hydraulic cylinder 7 is set downward.
[0040] like Figure 1As shown, the stirring mechanism includes a driving motor 10 and a die-stamping rod 8 with a circular cross-section. A slide plate 9 is vertically slidably connected between the two vertical guide rails 4 by a roller connection. The top surface of the slide plate 9 is fixedly connected to the output shaft of the vertical hydraulic cylinder 7 by screws. The driving motor 10 is fixedly connected to the slide plate 9 by screws, and an eccentric connecting piece is connected between the driving motor 10 and the die-stamping rod 8. In this embodiment, the eccentric connecting piece includes six flanges 11, and the six flanges 11 are rotatably connected to the bottom surface of the slide plate 9 by bearings. An eccentric sleeve is welded to the bottom of each flange 11. The top of the die-stamping rod 8 can be inserted into the sleeve and fixedly connected by a stop nut. The eccentric amplitude of the die-stamping rod 8 and the flange 11 is 15 mm. When the driving motor 10 drives the flange 11 to rotate, the flange 11 can be used to drive the die-stamping rod 8 to rotate eccentrically, thereby realizing the eccentric stirring of the slurry in the casting cavity 2 by the die-stamping rod 8. In this embodiment, the specific connection method for the driving motor 10 to drive the flange 11 to rotate is as follows: the output shaft of the driving motor 10 is arranged horizontally, and a worm gear is fixedly connected to the output shaft of the driving motor 10 via a flat key. At the same time, a worm gear meshing with the worm gear is rotatably connected to the skateboard 9 via a bearing, and a driving wheel is fixedly connected to the worm gear via a flat key, and a rotating shaft is fixedly connected to the flange 11 via a flat key, and a driven wheel meshing with the driving wheel is fixedly connected to the rotating shaft via a flat key. Since the use of worm gears and gear transmission is a conventional technical setting in the technical field, the schematic diagram of the connection is not repeated here.
[0041] The specific implementation is as follows:
[0042] When pouring slurry into the pouring cavity 2, the horizontal motor 5 is used to push the vertical guide rail 4 to slide along the horizontal guide rail 3. The sliding of the vertical guide rail 4 drives the fixed plate 6, the slide plate 9, the drive motor 10 and the die-poking rod 8 to slide at the same time, until the die-poking rod 8 slides to the top of the pouring cavity 2, and the drive of the horizontal motor 5 is stopped; then the drive motor 10 and the vertical hydraulic cylinder 7 are started at the same time, and the vertical hydraulic cylinder 7 pushes the slide plate 9 to slide downward at a uniform speed, and the slide plate 9 drives the drive motor 10 and the die-poking rod 8 to slide downward, and the drive motor 10 rotates through the worm gear, worm, driving wheel, driven wheel and rotating shaft in sequence, so that the rotating shaft drives the flange 11 to rotate, and the flange 1 When the mold rod 1 rotates, it drives the mold rod 8 to rotate eccentrically, so that the mold rod 8 produces eccentric stirring on the slurry in the casting cavity 2. Relying on the eccentric stirring effect of the mold rod 8, the bubbles in the slurry escape, and finally a wallboard with dense and uniform internal structure is obtained when the wallboard is formed. In this embodiment, the downward sliding speed of the mold rod 8 is set to 60mm / s, and the eccentric rotation speed of the mold rod 8 is 2r / s, so that the mold rod 8 can produce stirring of appropriate intensity on the slurry, which can avoid the stratification of the raw materials of the slurry caused by the excessive rotation amplitude of the mold rod 8, and can make the stirring effect of the mold rod 8 on the slurry reach the effect of removing bubbles in the slurry as much as possible.
[0043] When the bottom of the mold-poking rod 8 moves downward to near the bottom of the casting cavity 2, the vertical hydraulic cylinder 7 pulls the slide plate 9 upward to slide, so that the slide plate 9 drives the driving motor 10 and the mold-poking rod 8 to move upward until the mold-poking rod 8 is completely withdrawn from the casting cavity 2, so that the mold-poking rod 8 completes a mold-poking operation on the casting cavity 2; when a mold-poking operation is completed, the horizontal motor 5 pushes the vertical guide rail 4 to slide, so that the vertical guide rail 4 pushes the mold-poking rod 8 to the top of the casting cavity 2 adjacent to the casting cavity 2 that has completed the mold-poking operation, and repeats the above-mentioned mold-poking operation again, gradually completing the mold-poking operation on the slurry in all casting cavities 2.
[0044] Embodiment 2
[0045] The difference between the second embodiment and the first embodiment is that: Figure 2 As shown, a mesh cone portion 12 in the shape of a mesh cone is welded to the bottom of the die rod 8. In this embodiment, the mesh cone portion 12 includes three steel bars of the same size, the bottoms of the three steel bars are welded at the same point, and the tops of the three steel bars are all welded to the bottom of the die rod 8. The three steel bars form a cone with the apex facing downward.
[0046] If the die rod 8 bends during the die-casting process or the die rod 8 is not aligned accurately with the casting cavity 2, causing the die rod 8 to be unable to enter the casting cavity 2, the die rod 8 may collide with the template and cause the die rod 8 to break or the template to be damaged, thereby increasing costs and affecting the rhythm of wall panel forming. In the present embodiment, since the mesh cone portion 12 is in the shape of a mesh cone, the mesh cone portion 12 will enter the casting cavity 2 first before the mold rod 8 enters the casting cavity 2. Even if the mold rod 8 is not accurately aligned with the casting cavity 2, the mesh cone portion 12 will provide a guide for the mold rod 8, thereby avoiding the mold rod 8 from breaking or the template from being damaged. Moreover, when the mold rod 8 is accurately aligned with the casting cavity 2 and the mold poking operation is performed, since the mold poking rod 8 is continuously rotating during the mold poking operation, the mold poking rod 8 will drive the mesh cone portion 12 to rotate together, so that the steel bars of the mesh cone portion 12 have a stirring effect on the slurry, further improving the stirring effect on the slurry, so that the bubbles in the slurry can be more fully discharged, thereby improving the quality of the wall panel.
[0047] Embodiment 3
[0048] The difference between Example 3 and Example 1 is that the cross-section of the poking rod 8 is square, elliptical or diamond-shaped, so that the poking rod 8 can stir the slurry to a greater extent when it rotates eccentrically, thereby improving the stirring effect, so that the bubbles are discharged from the slurry as much as possible, and the quality of wall panel molding is effectively improved; at the same time, when the poking rod 8 itself has a greater stirring effect, in this embodiment, the eccentric rotation amplitude of the poking rod 8 is 10 mm, and the eccentric rotation amplitude of the poking rod 8 is appropriately reduced to achieve the purpose of suitable stirring of the slurry.
[0049] Embodiment 4
[0050] The difference between the fourth embodiment and the first embodiment is that: the number of the die-studding rods 8 is twelve, and the twelve die-studding rods 8 are divided into two groups and each die-studding rod 8 is connected to a corresponding flange 11. Each group of die-studding rods 8 are arranged in a row according to the setting method in the first embodiment. The distance between the two rows of die-studding rods 8 is equal to the distance between the adjacent casting cavities 2. The twelve die-studding rods 8 are driven to rotate by the driving motor 10 at the same time, so that the slide plate 9 can move vertically once, and the two adjacent casting cavities 2 can be eccentrically stirred at the same time, thereby improving the stirring efficiency. At the same time, the number of die-studding rods 8 in this embodiment is twelve and two rows, but it can also be eighteen and three rows, so that three adjacent casting cavities 2 can be stabbed at one time, or other larger numbers, and the specific number can be set according to the actual production situation.
[0051] Embodiment 5
[0052] The difference between the fifth embodiment and the second embodiment is that: Figure 3 As shown, there are two flanges 11 connected between the die rod 8 and the rotating shaft. The two flanges 11 are stacked up and down and eccentrically arranged. The eccentric distance between the two flanges 11 is 12 mm. The rotating shaft is coaxially arranged with the upper flange 11 and fixed with bolts. The die rod 8 is coaxially arranged with the lower flange 11. This arrangement can facilitate the connection of the die rod 8 and the rotating shaft to the flange 11 respectively, and at the same time, it can also make the force of the die rod 8 on the lower flange 11 located at the center position of the flange 11. Compared with the first embodiment in which the die rod 8 and the flange 11 are directly eccentrically arranged, the flange 11 is more evenly subjected to the force of the die rod 8, thereby avoiding the die rod 8 from generating different loads on each screw fixing the flange 11, causing fatigue damage to the screws subjected to a large load after the flange 11 is used for a long time. Through the two superimposed flanges 11, the force of the die rod 8 on the screws is transferred to the screws connected between the two flanges 11, thereby extending the service life of the screws.
[0053] The above is only an embodiment of the present invention, and the common knowledge such as the known specific technical solutions and / or characteristics in the solution is not described in detail here. It should be pointed out that for those skilled in the art, without departing from the technical solution of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A wall panel forming die-casting system, comprising a fixing seat and a casting cavity arranged on the fixing seat, characterized in that: A stirring mechanism is provided above the casting cavity, and a driving mechanism for driving the stirring mechanism to eccentrically stir the slurry in the casting cavity is provided on the fixed seat; the stirring mechanism includes a driving motor and a poking mold rod, the driving motor is connected to the driving mechanism, and an eccentric connecting piece for driving the poking mold rod to eccentrically rotate is provided between the poking mold rod and the driving motor; the eccentric connecting piece includes a flange rotatably connected to the driving motor, and the poking mold rod and the flange are detachably connected; the number of flanges connected between the poking mold rod and the rotating shaft is two, the two flanges are stacked up and down and eccentrically arranged, the eccentric distance between the two flanges is 12 mm, the rotating shaft is coaxially arranged with the upper flange and fixed with bolts, and the poking mold rod is coaxially arranged with the lower flange.
2. The wall panel forming die-casting system according to claim 1, characterized in that: The driving mechanism comprises a vertical guide rail and a pushing member fixedly connected to the vertical guide rail, and the driving motor is connected to the pushing member and is slidably connected to the vertical guide rail.
3. The wall panel forming die-casting system according to claim 2, characterized in that: There are two vertical guide rails, which are located on both sides of the casting cavity. A slide plate is slidably connected between the two vertical guide rails, and the drive motor is fixedly connected to the slide plate.
4. The wall panel forming die-casting system according to any one of claims 2-3, characterized in that: There are a number of mold rods in the casting cavity, and the mold rods are evenly arranged along the length direction of the casting cavity.
5. The wall panel forming die-casting system according to claim 4, characterized in that: The bottom of the mold-poking rod is fixedly connected with a mesh cone part.
6. The wall panel forming die-casting system according to claim 5, characterized in that: The number of the casting cavities is several, and the casting cavities are arranged side by side. A transverse guide rail is provided on the outer side of the casting cavity along the arrangement direction of the casting cavities, and the vertical guide rail is slidably connected to the transverse guide rail.
7. The wall panel forming die-casting system according to claim 1, characterized in that: The cross section of the die rod is one or more combinations of circular, square, elliptical or diamond-shaped.
Citation Information
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