Tooling for assembling a battery module and method for assembling a battery module
The modular assembly tool simplifies battery module assembly by integrating stacking, pressing, and welding functions, reducing tool complexity and streamlining the process.
Patent Information
- Application Number
- CN201910036707.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-01-15
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2039-01-15
AI Technical Summary
The existing battery module assembly methods use more tooling and cumbersome processes, resulting in ineffective assembly efficiency.
Design a tool for assembling a battery module, including a bottom plate, a detachable end plate and a clamp plate, which accommodates the battery through a clamp slot to achieve the integration of a complete set of processes such as stacking battery, compacting, extreme ear welding and PCB board welding.
The battery module assembly process is simplified, the number of tooling used is reduced, and the assembly efficiency is improved.
Smart Images

Figure CN111435752B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of batteries, and more particularly, to a tooling for assembling a battery module, and also to a method for assembling a battery module using the tooling. Background Art
[0002] In the related art, in order to assemble a battery module, first, a certain number of batteries are combined into a battery module in a parallel stacking manner through a separate tooling (this process is called battery stacking), and the stacked and parallel-connected battery module is then compacted through a compaction tooling (this process is called compaction), and the compacted battery module is then transferred to a welding tooling for welding operations (this process is called tab welding).
[0003] For each assembled battery module, the above steps are required. And a battery module includes multiple battery modules. After multiple battery modules are connected in series, components such as a PCB board are installed to form a battery module. Therefore, the existing method for assembling a battery module has the defects of using more toolings and having more complicated processes. Summary of the Invention
[0004] The purpose of the present invention is to overcome the problems existing in the prior art, and provide a tooling for assembling a battery module and a method for assembling a battery module using the tooling.
[0005] To achieve the above purpose, in a first aspect of the present invention, there is provided a tooling for assembling a battery module, the tooling for assembling a battery module including: a bottom plate; a first end plate and a second end plate, the first end plate and the second end plate can be spaced apart along the length direction of the bottom plate and arranged on the bottom plate, and at least one of the first end plate and the second end plate can be detachably arranged on the bottom plate; and a plurality of clamping plates, each clamping plate can be detachably arranged on the bottom plate, and the plurality of clamping plates can be arranged between the first end plate and the second end plate along the length direction of the bottom plate, wherein a card slot for accommodating a battery can be defined between two adjacent clamping plates, and at least one of the first end and the second end of the card slot opposite in the width direction of the bottom plate can be open, and the third end of the card slot away from the bottom plate in the height direction of the bottom plate can be open.
[0006] The tooling for assembling a battery module according to the present invention has the advantages of simple structure and simplified battery module assembly processes, and can complete a whole set of processes such as battery stacking, compaction, tab welding, and PCB board welding.
[0007] Preferably, each of the card boards includes: a base; a boss provided on a first surface of the base; and a first clamping post and a second clamping post, the first clamping post and the second clamping post being provided on a first surface of the boss at intervals along a length direction of the base, a card slot being defined between the base, the boss, the first clamping post and the second clamping post of one of two adjacent card boards and the boss, the first clamping post and the second clamping post of the other of the two adjacent card boards. Preferably, the first clamping posts of multiple card boards can be opposite to each other in the length direction of the bottom plate, and the second clamping posts of multiple card boards can be opposite to each other in the length direction of the bottom plate.
[0008] Preferably, each of the boss, the first clamping post and the second clamping post of each card board has equal dimensions in a width direction of the base. The boss of each card board has a second surface and a third surface opposite to each other in the width direction of the base. Each of the first clamping post and the second clamping post of each card board has a second surface and a third surface opposite to each other in the width direction of the base. The second surface of the boss is in the same plane as the second surface of each of the first clamping post and the second clamping post, and the third surface of the boss is in the same plane as the third surface of each of the first clamping post and the second clamping post.
[0009] Preferably, one of a clamping groove and a clamping projection is provided on the bottom plate, and the other of the clamping groove and the clamping projection is provided on the base. The clamping projection is fitted in the clamping groove. Preferably, the clamping groove is a dovetail groove, and the shape of the clamping projection is adapted to the shape of the dovetail groove.
[0010] Preferably, multiple card boards form multiple card board groups. Each card board group includes 1-8 card boards. Preferably, each card board group includes 2-5 card boards, and each card board of one of two adjacent card board groups can be arranged opposite to each card board of the other of the two adjacent card board groups.
[0011] Preferably, the card slot can be defined between the first end plate and an adjacent card board, and the card slot can be defined between the second end plate and an adjacent card board. Preferably, one of the first end plate and the second end plate is provided with a positive electrode avoidance hole, and the other of the first end plate and the second end plate is provided with a negative electrode avoidance hole.
[0012] Preferably, the tooling for assembling the battery module further includes a pressing member which can cooperate with at least one of the first end plate and the second end plate to press a plurality of the clamping plates through at least one of the first end plate and the second end plate. Preferably, each of the first end plate and the second end plate can be detachably arranged on the bottom plate, and the pressing member can cooperate with each of the first end plate and the second end plate to apply a first pressing force towards the second end plate to the first end plate and a second pressing force towards the first end plate to the second end plate. More preferably, the pressing member includes: a screw which can pass through each of the first end plate, the second end plate and a plurality of the clamping plates along the length direction of the bottom plate; and a first clamping member and a second clamping member which can be arranged on the screw, and at least one of the first clamping member and the second clamping member can be sleeved on the screw through a thread, wherein the first clamping member can abut against the first end plate, and the second clamping member can abut against the second end plate.
[0013] Preferably, the tooling for assembling the battery module further includes a top plate which can be detachably arranged on at least one of the first end plate and the second end plate.
[0014] Preferably, the tooling for assembling the battery module further includes: a first side plate which can be detachably arranged on at least one of the bottom plate, the first end plate and the second end plate; and a second side plate which can be detachably arranged on at least one of the bottom plate, the first end plate and the second end plate, wherein the first side plate and the second side plate can be arranged at intervals along the width direction of the bottom plate, and a plurality of the clamping plates can be located between the first side plate and the second side plate along the width direction of the bottom plate.
[0015] The second aspect of the present invention provides a method for assembling a battery module by using the tooling for assembling the battery module according to the first aspect of the present invention. The method includes the following steps: First, install a plurality of clamping plates on the bottom plate to form a plurality of card slots, and load a plurality of batteries into the plurality of card slots one by one; Then, compact the plurality of clamping plates to compact the plurality of batteries; Next, sequentially install an insulating bracket and a series connection row on the positive electrode tabs and the negative electrode tabs of the plurality of batteries, and first bend and then weld the positive electrode tabs and the negative electrode tabs of the batteries to the corresponding series connection rows; Finally, install a PCB board on the tab surfaces of the plurality of batteries, weld the voltage sampling copper sheet of the PCB board on the series connection row, and remove the tooling to obtain the battery module.
[0016] The method of assembling a battery module using the tooling for assembling a battery module according to the first aspect of the present invention has the advantages of using fewer tools and simple processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 FIG. is a schematic structural diagram of a clamping plate of the tooling for assembling a battery module according to an embodiment of the present invention;
[0018] Figure 2 FIG. is a schematic structural diagram of a clamping plate of the tooling for assembling a battery module according to an embodiment of the present invention;
[0019] Figure 3 FIG. is a diagram of the usage state of the tooling for assembling a battery module according to an embodiment of the present invention;
[0020] Figure 4 FIG. is a diagram of the usage state of the tooling for assembling a battery module according to an embodiment of the present invention;
[0021] Figure 5 FIG. is a diagram of the usage state of the tooling for assembling a battery module according to an embodiment of the present invention;
[0022] Figure 6 FIG. is a diagram of the usage state of the tooling for assembling a battery module according to an embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Embodiments of the present invention will be described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
[0024] The tooling 10 for assembling a battery module according to an embodiment of the present invention will be described below with reference to the accompanying drawings. As Figures 1 - 6 shown, the tooling 10 for assembling a battery module according to an embodiment of the present invention includes a bottom plate 110, a first end plate 121, a second end plate 122, and a plurality of clamping plates 130.
[0025] The first end plate 121 and the second end plate 122 can be arranged on the bottom plate 110 at intervals along the length direction of the bottom plate 110, and at least one of the first end plate 121 and the second end plate 122 can be detachably arranged on the bottom plate 110.
[0026] Each pallet 130 can be detachably disposed on the bottom plate 110, and a plurality of pallets 130 can be arranged between the first end plate 121 and the second end plate 122 along the length direction of the bottom plate 110. Wherein, a slot 131 for accommodating the battery 20 can be defined between two adjacent pallets 130, and at least one of the first end and the second end of the slot 131 opposite to each other in the width direction of the bottom plate 110 can be open, and the third end of the slot 131 away from the bottom plate 110 in the height direction of the bottom plate 110 can be open.
[0027] To make the technical solution of the present application easier to understand, the left-right direction (as shown by arrow A), the up-down direction (as shown by arrow B), and the front-back direction (as shown by arrow C) are marked in Figure 4 as shown.
[0028] The first end plate 121 and the second end plate 122 can be disposed on the bottom plate 110 at intervals in the left-right direction, and a plurality of pallets 130 can be arranged between the first end plate 121 and the second end plate 122 along the left-right direction. At least one of the front end and the rear end of the slot 131 can be open, and the upper end of the slot 131 can be open. Wherein, when the positive electrodes or negative electrodes of a plurality of batteries 20 are on the same side, the plurality of slots 131 cooperating with the plurality of batteries 20 are open in the same direction, and when the positive electrodes or negative electrodes of two adjacent batteries 20 are on opposite sides, the two slots 131 cooperating with the two adjacent batteries 20 are open towards each other. That is to say, when the positive electrode tab and the negative electrode tab of the battery 20 are on the same side of the battery 20, one of the front end and the rear end of the slot 131 can be open; when the positive electrode tab and the negative electrode tab of the battery 20 are on opposite sides of the battery 20, both the front end and the rear end of the slot 131 can be open.
[0029] Next, refer to Figures 1 - 6 to briefly describe the process of assembling the battery module by using the tooling 10 for assembling the battery module according to the embodiment of the present invention.
[0030] First, a plurality of pallets 130 are installed on the bottom plate 110 to form a plurality of slots 131, and a plurality of batteries 20 are respectively loaded into the plurality of slots 131 one by one, that is, one battery 20 is installed in one slot 131 (as Figures 1 - 3 shown). Thus, the process of stacking the batteries 20 can be completed. Wherein, the battery 20 can be loaded into the slot 131 from top to bottom, and the battery 20 can also be loaded into the slot 131 from front to back or from back to front.
[0031] Then, the plurality of pallets 130 are compacted to compact the plurality of batteries 20. Then, the insulating brackets 30 and the series connection rows 40 are sequentially installed on the positive electrode tabs and negative electrode tabs of the plurality of batteries 20, and the positive electrode tabs and negative electrode tabs of the batteries 20 are first bent and then welded to the corresponding series connection rows 40 by using welding equipment (as Figure 5 shown).
[0032] Finally, the PCB board 50 is installed on the tab surfaces of the plurality of batteries 20, and the voltage sampling copper sheet 51 of the PCB board 50 is welded to the series row 40 (as Figure 6 shown). Remove the tooling 10 to obtain the battery module.
[0033] The tooling 10 for assembling a battery module according to an embodiment of the present invention can complete a set of processes such as stacking batteries, compaction, tab welding, and PCB board welding by detachably arranging a plurality of clamping plates 130 on the bottom plate 110.
[0034] Therefore, the tooling 10 for assembling a battery module according to an embodiment of the present invention has the advantages of simple structure and simplified battery module assembly processes, and can complete a set of processes such as stacking batteries, compaction, tab welding, and PCB board welding.
[0035] The method for assembling a battery module by using the tooling 10 for assembling a battery module according to an embodiment of the present invention has the advantages of using fewer tools and simple processes.
[0036] As Figures 1 - 6 shown, in some embodiments of the present invention, the tooling 10 for assembling a battery module may include a bottom plate 110, a first end plate 121, a second end plate 122, and a plurality of clamping plates 130. Each clamping plate 130 may include a base 132, a boss 133, a first clamping post 134, and a second clamping post 135. The base 132 may have a first surface 136. Specifically, the first surface 136 may be the upper surface of the base 132. The boss 133 may be provided on the first surface 136 of the base 132.
[0037] The first clamping post 134 and the second clamping post 135 may be provided on the first surface 136 of the boss 133 at intervals along the length direction of the base 132. When the clamping plate 130 is installed on the bottom plate 110, the length direction of the base 132 may be consistent with the width direction of the bottom plate 110.
[0038] Wherein, a card slot 131 is defined between the base 132, the boss 133, the first clamping post 134, and the second clamping post 135 of one of the adjacent two clamping plates 130 and the boss 133, the first clamping post 134, and the second clamping post 135 of the other of the adjacent two clamping plates 130. In other words, the battery 20 is clamped between the base 132, the boss 133, the first clamping post 134, and the second clamping post 135 of one of the adjacent two clamping plates 130 and the boss 133, the first clamping post 134, and the second clamping post 135 of the other of the adjacent two clamping plates 130.
[0039] Specifically, the battery 20 is supported on the base 132 of one of the two adjacent clamping plates 130. The boss 133, the first clamping post 134, and the second clamping post 135 of this one clamping plate 130 can be located on one of the left and right sides of the battery 20, and the boss 133, the first clamping post 134, and the second clamping post 135 of the other clamping plate 130 can be located on the other of the left and right sides of the battery 20.
[0040] Preferably, the base 132, the boss 133, the first clamping post 134, and the second clamping post 135 can be integrally formed, that is, the clamping plate 130 can be a single-piece. This can not only improve the structural strength of the clamping plate 130, but also reduce the manufacturing difficulty and cost of the clamping plate 130.
[0041] As Figure 3 shown, the first clamping posts 134 of multiple clamping plates 130 can be opposite to each other in the length direction of the bottom plate 110, and the second clamping posts 135 of multiple clamping plates 130 can be opposite to each other in the length direction of the bottom plate 110. That is to say, after multiple clamping plates 130 are installed on the bottom plate 110, the first clamping posts 134 of multiple clamping plates 130 can be opposite to each other in the length direction of the bottom plate 110, and the second clamping posts 135 of multiple clamping plates 130 can be opposite to each other in the length direction of the bottom plate 110. This can make the structure of the tooling 10 more reasonable.
[0042] The dimensions of each of the boss 133, the first clamping post 134, and the second clamping post 135 of each clamping plate 130 in the width direction of the base 132 can be equal to each other. In other words, the dimension of the boss 133 in the width direction of the base 132 can be equal to the dimension of the first clamping post 134 in the width direction of the base 132, and the dimension of the boss 133 in the width direction of the base 132 can be equal to the dimension of the second clamping post 135 in the width direction of the base 132. When the clamping plate 130 is installed on the bottom plate 110, the width direction of the base 132 can be consistent with the length direction of the bottom plate 110.
[0043] The boss 133 of each clamping plate 130 can have opposite second and third surfaces in the width direction of the base 132, and each of the first clamping post 134 and the second clamping post 135 of each clamping plate 130 can have opposite second and third surfaces in the width direction of the base 132. Among them, the second surface of the boss 133 and the second surface of each of the first clamping post 134 and the second clamping post 135 can be located on the same plane, and the third surface of the boss 133 and the third surface of each of the first clamping post 134 and the second clamping post 135 can be located on the same plane. This can make the structure of the clamping plate 130 and the tooling 10 more reasonable.
[0044] When the card board 130 is installed on the bottom board 110, that is, when the tooling 10 is in use, the second surface of the boss 133 and the second surface of each of the first clamping post 134 and the second clamping post 135 can be located on the same vertical plane, and the third surface of the boss 133 and the third surface of each of the first clamping post 134 and the second clamping post 135 can be located on the same vertical plane.
[0045] Multiple card boards 130 can form multiple card board groups, and each such card board group can include 1 - 8 card boards 130. Preferably, each such card board group can include 2 - 5 card boards 130. Each card board 130 of one of the two adjacent card board groups can be arranged back to back with each card board 130 of the other of the two adjacent card board groups. Thus, the battery stacking process can be better completed.
[0046] For example, the boss 133 of each card board 130 of one of the two adjacent card board groups can be located on the right side of the part of the first surface 136 where no boss 133 is provided, and the boss 133 of each card board 130 of the other of the two adjacent card board groups can be located on the left side of the part of the first surface 136 where no boss 133 is provided.
[0047] Preferably, the dimension of each of the first clamping post 134 and the second clamping post 135 of one card board 130 in the width direction of the base 132 is smaller than the dimension of its boss 133 in the width direction of the base 132. When multiple card boards 130 are installed on the bottom board 110, that is, when the tooling 10 is in use, this one card board 130 is adjacent to another card board group. Thus, in the battery stacking process, it is more convenient and easier to set a heat conducting member between two adjacent card board groups (i.e., two adjacent battery modules). Among them, a battery module includes multiple batteries 20 connected in parallel.
[0048] More preferably, one of the second surface and the third surface of the boss 133 and the corresponding one of the second surface and the third surface of the first clamping post 134 can be located on the same plane, and one of the second surface and the third surface of the boss 133 and the corresponding one of the second surface and the third surface of the second clamping post 135 can be located on the same plane. Thus, the structure of the tooling 10 can be made more reasonable, and the battery stacking process can be better completed.
[0049] As Figures 3 - 6 shown, in an embodiment of the present invention, one of a clamping groove 137 and a clamping projection 111 can be provided on the bottom board 110, and the other of the clamping groove 137 and the clamping projection 111 can be provided on the base 132, and the clamping projection 111 is fitted in the clamping groove 137. Thus, the card board 130 can be conveniently and detachably arranged on the bottom board 110.
[0050] Specifically, a clamping protrusion 111 may be provided on the upper surface of the bottom plate 110, and the clamping protrusion 111 and the bottom plate 110 may be integrally formed. The clamping protrusion 111 may extend along the length direction (e.g., left-right direction) of the bottom plate 110. A clamping groove 137 may be provided on the base 132, and each of the lower end, left end, and right end of the clamping groove 137 may be open. Thus, by assembling the clamping plate 130 onto the clamping protrusion 111 and moving the clamping plate 130 in the left-right direction, a plurality of clamping plates 130 may be arranged between the first end plate 121 and the second end plate 122 along the length direction of the bottom plate 110.
[0051] Preferably, the engaging groove 137 may be a dovetail groove, and the shape of the engaging protrusion 111 may be adapted to the shape of the dovetail groove. Thus, the clamping plate 130 can be more firmly mounted on the bottom plate 110, and the clamping plate 130 will not be separated from the bottom plate 110 when the tooling 10 is turned upside down (vertically turned).
[0052] The first end plate 121 can be mounted on the first side surface (left side surface) of the bottom plate 110 by means of fasteners (such as screws or bolts). Figures 3 - 6 As shown, the second end plate 122 may be provided with a snap-fitting groove, and each of the lower end, the left end and the right end of the snap-fitting groove may be open. Thus, the second end plate 122 may be detachably mounted on the bottom plate 110 by assembling the second end plate 122 onto the snap-fitting protrusion 111 .
[0053] Preferably, a slot 131 can be defined between the first end plate 121 and the adjacent clamping plate 130, and a slot 131 can be defined between the second end plate 122 and the adjacent clamping plate 130. This can make the structure of the tool 10 more reasonable.
[0054] like Figures 3 - 6 As shown, one of the first end plate 121 and the second end plate 122 may be provided with a positive electrode avoidance hole, and the other of the first end plate 121 and the second end plate 122 may be provided with a negative electrode avoidance hole. This can make the structure of the tooling 10 more reasonable.
[0055] In some examples of the present invention, the tool 10 may further include a pressing member, which can cooperate with at least one of the first end plate 121 and the second end plate 122 to press the plurality of clamping plates 130 through the at least one of the first end plate 121 and the second end plate 122. This can better complete the compaction process.
[0056] Preferably, each of the first end plate 121 and the second end plate 122 can be detachably provided on the bottom plate 110, and the pressing member can cooperate with each of the first end plate 121 and the second end plate 122 to apply a first pressing force to the first end plate 121 toward the second end plate 122 and a second pressing force to the second end plate 122 toward the first end plate 121. Thus, the compaction process can be better completed.
[0057] As Figures 3 - 6 shown, in an example of the present invention, the pressing member may include a screw 141, a first clamping member 142, and a second clamping member (not shown in the figure). The screw 141 can pass through each of the first end plate 121, the second end plate 122, and the plurality of card plates 130 along the length direction of the bottom plate 110.
[0058] Specifically, through holes may be provided on each of the first end plate 121 and the second end plate 122, and through holes may be provided on the base 132 of each card plate 130. The screw 141 can pass through the through holes of the first end plate 121, the through holes of the second end plate 122, and the through holes of the base 132 of each card plate 130.
[0059] The first clamping member 142 and the second clamping member can be provided on the screw 141, and at least one of the first clamping member 142 and the second clamping member can be sleeved on the screw 141 through a thread. Among them, the first clamping member 142 can abut against the first end plate 121, and the second clamping member can abut against the second end plate 122. Thus, a plurality of batteries 20 can be more conveniently and easily compacted, and thus the process of stacking batteries can be more easily and better completed. Preferably, the first clamping member 142 may be a nut, and the second clamping member may also be a nut.
[0060] As Figures 4 - 6 shown, the tooling 10 may further include a top plate 151, and the top plate 151 can be detachably provided on at least one of the first end plate 121 and the second end plate 122. Thus, when the tooling 10 is turned upside down for removing the tooling 10, the top plate 151 can be used to protect a plurality of batteries 20.
[0061] Preferably, as Figures 4 - 6 shown, there may be a plurality of top plates 151, and the plurality of top plates 151 may be arranged at intervals along the width direction of the bottom plate 110. Among them, each top plate 151 can be connected to the first end plate 121 through a first buckle 161, and each top plate 151 can be connected to the second end plate 122 through a second buckle 162.
[0062] In a specific example of the present invention, the tooling 10 for assembling the battery module may further include a first side plate and a second side plate. The first side plate can be detachably disposed on at least one of the bottom plate 110, the first end plate 121, and the second end plate 122, and the second side plate can be detachably disposed on at least one of the bottom plate 110, the first end plate 121, and the second end plate 122. Wherein, the first side plate and the second side plate can be arranged at intervals along the width direction of the bottom plate 110, and a plurality of clamping plates 130 can be located between the first side plate and the second side plate along the width direction of the bottom plate 110. Thus, the first side plate and the second side plate can be used to protect the plurality of batteries 20.
[0063] When welding the tabs of the plurality of batteries 20 and welding the PCB board, the tabs and the PCB board to be welded can face upward. By providing the first side plate and the second side plate, when welding the tabs and the PCB board on one side (e.g., one of the front side and the rear side) of the plurality of batteries 10, the first side plate and the second side plate can be used to protect the other side (e.g., the other of the front side and the rear side) of the plurality of batteries 20.
[0064] As Figure 1 and Figure 2 shown, in another specific example of the present invention, each base 132 of each clamping plate 130 has a first end face (not shown in the figure) and a second end face 1321 in its length direction. Wherein, each of the first clamping post 134 and the second clamping post 135 is located between the first end face and the second end face 1321 in the length direction of the base 132.
[0065] Specifically, for example, the first clamping post 134 can be located in front of the second clamping post 135, the first end face can be located in front of the first clamping post 134, and the second end face 1321 can be located behind the second clamping post 135.
[0066] In other words, when the plurality of batteries 20 are installed on the tooling 10, a part of each base 132 can be located in front of the plurality of batteries 20, and another part of each base 132 can be located behind the plurality of batteries 20. Thus, when welding the tabs and the PCB board on one side (e.g., one of the front side and the rear side) of the plurality of batteries 10, the bases 132 of the plurality of clamping plates 130 can be used to protect the other side (e.g., the other of the front side and the rear side) of the plurality of batteries 20.
[0067] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0068] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0069] In the present invention, unless otherwise clearly specified and defined, the terms such as "mounted", "connected", "connected to", "fixed" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection or communication with each other; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0070] In the present invention, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0071] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0072] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
Claims
1. A tooling for assembling a battery module, characterized in that, Comprising: Base plate; A first end plate and a second end plate, the first end plate and the second end plate can be arranged on the base plate at intervals along the length direction of the base plate, and at least one of the first end plate and the second end plate can be detachably arranged on the base plate; A plurality of clamping plates, each clamping plate can be detachably arranged on the base plate, and the plurality of clamping plates can be arranged between the first end plate and the second end plate along the length direction of the base plate. Wherein, a card slot for accommodating a battery can be defined between two adjacent clamping plates, so as to allow a plurality of batteries to be correspondingly loaded into the plurality of card slots one by one, so that the plurality of batteries are connected in parallel and stacked. At least one of the first end and the second end of the card slot opposite to each other in the width direction of the base plate can be open, and the third end of the card slot away from the base plate in the height direction of the base plate can be open. And, A pressing member, the pressing member can cooperate with the first end plate and / or the second end plate detachably arranged on the base plate so as to press the plurality of clamping plates through the first end plate and / or the second end plate and make the clamping plates move along the length direction of the base plate, so that the plurality of batteries accommodated in the card slots can be compacted.
2. The tooling for assembling a battery module according to claim 1, wherein, Each of the clamping plates includes: A base; A boss, the boss is arranged on the first surface of the base; and A first clamping post and a second clamping post, the first clamping post and the second clamping post are arranged on the first surface of the boss at intervals along the length direction of the base. The base, the boss, the first clamping post and the second clamping post of one of two adjacent clamping plates and the boss, the first clamping post and the second clamping post of the other of two adjacent clamping plates define the card slot therebetween.
3. The tooling for assembling a battery module according to claim 2, wherein, The first clamping posts of the plurality of clamping plates can be opposite to each other in the length direction of the base plate, and the second clamping posts of the plurality of clamping plates can be opposite to each other in the length direction of the base plate.
4. The tooling for assembling a battery module according to claim 2, wherein, The dimensions of each of the boss, the first clamping post and the second clamping post of each clamping plate in the width direction of the base are equal to each other. The boss of each clamping plate has opposite second and third surfaces in the width direction of the base, and each of the first clamping post and the second clamping post of each clamping plate has opposite second and third surfaces in the width direction of the base. Wherein, the second surface of the boss and the second surface of each of the first clamping post and the second clamping post are located on the same plane, and the third surface of the boss and the third surface of each of the first clamping post and the second clamping post are located on the same plane.
5. The tooling for assembling a battery module according to claim 2, characterized in that, One of a clamping groove and a clamping projection is provided on the base plate, and the other of the clamping groove and the clamping projection is provided on the base, and the clamping projection is fitted in the clamping groove.
6. The tooling for assembling a battery module according to claim 5, characterized in that, The clamping groove is a dovetail groove, and the shape of the clamping projection is adapted to the shape of the dovetail groove.
7. The tooling for assembling a battery module according to claim 2, wherein The plurality of clamping plates form a plurality of clamping plate groups, each clamping plate group includes 1-8 clamping plates, and each clamping plate of one of two adjacent clamping plate groups can be arranged opposite to each clamping plate of the other of two adjacent clamping plate groups.
8. The tooling for assembling a battery module according to claim 1, wherein, A slot can be defined between the first end plate and the adjacent clamping plate, and a slot can also be defined between the second end plate and the adjacent clamping plate. One of the first end plate and the second end plate is provided with a positive electrode avoidance hole, and the other of the first end plate and the second end plate is provided with a negative electrode avoidance hole.
9. The tooling for assembling a battery module according to claim 1, characterized in that Each of the first end plate and the second end plate can be detachably disposed on the bottom plate, and the pressing member can cooperate with each of the first end plate and the second end plate to apply a first pressing force towards the second end plate to the first end plate and a second pressing force towards the first end plate to the second end plate.
10. The tooling for assembling a battery module according to claim 1, wherein, The pressing member includes: a screw rod that can pass through each of the first end plate, the second end plate, and the plurality of clamping plates along the length direction of the bottom plate; and a first clamping member and a second clamping member that can be disposed on the screw rod, and at least one of the first clamping member and the second clamping member can be sleeved on the screw rod through a thread, wherein the first clamping member can abut against the first end plate, and the second clamping member can abut against the second end plate.
11. The tooling for assembling a battery module according to any one of claims 1-10, characterized in that, It further includes a top plate that can be detachably disposed on at least one of the first end plate and the second end plate.
12. The tooling for assembling a battery module according to any one of claims 1-10, characterized in that, It further includes: a first side plate that can be detachably disposed on at least one of the bottom plate, the first end plate, and the second end plate; and a second side plate that can be detachably disposed on at least one of the bottom plate, the first end plate, and the second end plate, wherein the first side plate and the second side plate can be arranged at intervals along the width direction of the bottom plate, and the plurality of clamping plates can be located between the first side plate and the second side plate along the width direction of the bottom plate.
13. A method for assembling a battery module using the tooling for assembling a battery module according to any one of claims 1-12, characterized in that, It includes the following steps: First, install a plurality of clamping plates on the bottom plate to form a plurality of slots, and load a plurality of batteries into the plurality of slots one by one so that the plurality of batteries are connected in parallel and stacked; Then, compact the plurality of clamping plates to compact the plurality of batteries; Next, sequentially install an insulating bracket and a series connection row on the positive electrode ears and negative electrode ears of the plurality of batteries, and first bend and then weld the positive electrode ears and negative electrode ears of the batteries to the corresponding series connection rows; Finally, install the PCB board on the ear surfaces of the plurality of batteries, weld the voltage sampling copper sheet of the PCB board on the series connection row, and remove the tooling to obtain a battery module.
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