Protector and heater having the same

By designing a protector that can replace the adjustable thermostat and pour switch functions, the problems of high cost and low efficiency caused by complex configuration of existing heaters are solved, and the effect of simplifying line design and reducing costs is achieved.

CN111446107BActive Publication Date: 2025-05-16SHIJIAZHUANG GREE SMALL HOUSEHOLD ELECTRICAL APPLIANCES +1
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Patent Information

Application Number
CN202010271281.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-08
Publication Date
2025-05-16
Estimated Expiration
2040-04-08

AI Technical Summary

Technical Problem

The complex configuration of existing heaters leads to high material costs and low production and assembly efficiency, and the lack of simplified line design and wiring structure.

Method used

Design a protector to replace the functions of adjustable thermostat and dump switch with a component to achieve the dual functions of adjusting temperature and falling power outage. The protector includes a fixing structure, reeds, terminals, adjustment devices and swing members, through the cooperation of these components, temperature adjustment and pour protection are achieved.

Benefits of technology

It reduces the cost of heaters, simplifies the circuit design and wiring structure, and improves production efficiency and product market competitiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a protector and a heater, comprising: a fixed structure, a first reed, a second reed, a third reed, a first terminal, a second terminal, an adjusting device and a swinging member; the first reed is squeezed by the adjusting device so that the second reed drives the first contact on the third reed to combine with the contact of the second terminal, thereby realizing temperature adjustment; through the cooperation of the swinging member and the third reed, when the heater falls over, the first and second contacts are disconnected to realize the tipping protection function. The present invention realizes that one component replaces the functions of two components, an adjustable thermostat and a tipping switch. The cost of the heater is reduced, the circuit design is simplified, the wiring structure inside the heater is simpler, and the wiring design is simplified.
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Description

Technical Field

[0001] The present invention relates to the field of temperature control, and in particular to a protector and a heater having the same. Background Art

[0002] Existing traditional heaters are generally composed of electrical components such as a gear switch, a tilt switch, and an adjustable thermostat. The gear switch is used to adjust different powers, the adjustable thermostat is used to control the temperature protector, and the tilt switch has a tilt power-off protection function. Each part has its own function, and each part independently realizes its own function, and none of them can be missing. This configuration invisibly increases material costs and reduces production and assembly efficiency. Summary of the invention

[0003] In view of this, the present invention provides a protector, which realizes that one component replaces the functions of two components, the adjustable thermostat and the dump switch, reduces the cost of the heater, simplifies the circuit design, makes the wiring structure inside the heater simpler, and simplifies the wiring design.

[0004] Specifically: a protector comprises: a fixed structure, a first reed, a second reed, a third reed, a first terminal, a second terminal, an adjusting device and a swinging member; the first reed has a first end and a second end; the second reed has a third end and a fourth end; the third reed has a fifth end and a sixth end; the first reed is electrically connected to the first terminal, and the first end of the first reed is fixedly connected to the fixed structure; the second end of the first reed is fixed to the fourth end of the second reed, and the third end of the second reed is a free end; a first contact is formed on the fifth end of the third reed, the fifth end is a free end, and the sixth end is connected to the third end of the second reed The swing member includes a swing arm and a weight, which can swing relative to the fixed structure; a second contact is formed on the second terminal; the adjusting device can move relative to the fixed structure, so as to apply pressure to the first spring leaf. After the first spring leaf is subjected to force, the first spring leaf applies pressure to the second spring leaf, so that the free end of the second spring leaf moves, and the free end of the second spring leaf drives the free end of the third spring leaf to move, so that the first contact and the second contact are in contact; when the fixed structure is tilted to a preset degree, the swing arm can swing relative to the fixed structure to a preset position to apply pressure to the third spring leaf, so that the first contact on the third spring leaf is disconnected from the second contact.

[0005] Preferably, the fixing structure comprises a first fixing plate and a second fixing plate, and the first fixing plate and the second fixing plate are fixed together by a first connecting member.

[0006] Preferably, the first connecting member passes through the first fixing plate, the first terminal, the first spring plate, the second terminal and the second fixing plate to fix them together.

[0007] Preferably, a first insulating ring is provided between the first fixing plate and the first terminal, a second insulating ring is provided between the first spring plate and the second terminal, and a third insulating ring is provided between the second terminal and the second fixing plate; the first connecting member passes through the first, second and third insulating rings.

[0008] Preferably, a first groove is formed on the swing arm, and the first extrusion structure and the second extrusion structure are respectively located on both sides of the first groove. When the swing arm swings to the left, the first extrusion structure can apply pressure to the third reed, and when the swing arm swings to the right, the second extrusion structure can apply pressure to the third reed.

[0009] Preferably, a tapered portion is further provided on the third reed, and the first extrusion structure and the second extrusion structure can apply pressure to the third reed by extruding the tapered portion.

[0010] Preferably, the adjusting device is rotatable relative to the fixed structure, so that the adjusting device can move forward and backward relative to the fixed structure.

[0011] Preferably, the adjustment device is further fixedly provided with a first ceramic column, and pressure is applied to the first reed through the first ceramic column.

[0012] Preferably, the second fixing plate is also fixed to one end of the second porcelain column, the other end of the second porcelain column forms a conical structure, and the second end of the first reed and the fourth end of the second reed are sleeved and fixed to the other end of the second porcelain column.

[0013] In addition, the present invention provides a heater, comprising the protector described in the present invention.

[0014] The protector of the embodiment of the present invention is an adjustable thermostat with dual functions of adjusting temperature and power-off in case of falling, and has reduced production and assembly processes, high production efficiency, low material cost, and improved market competitiveness of the product.

[0015] It is to be understood that the foregoing general description and the following detailed description are exemplary only and are not restrictive of the present disclosure. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and other objects, features and advantages of the present disclosure will become more apparent by describing in detail its exemplary embodiments with reference to the accompanying drawings. The accompanying drawings described below are only some embodiments of the present disclosure, and it is clear to a person skilled in the art that other accompanying drawings can be obtained from these accompanying drawings without creative work.

[0017] Figure 1 A three-dimensional schematic diagram of a protector according to an embodiment of the present invention.

[0018] Figure 2 A schematic front view of a protector according to an embodiment of the present invention.

[0019] Figure 3 A schematic side view of a protector according to an embodiment of the present invention.

[0020] Figure 4 A three-dimensional schematic diagram of a protector according to an embodiment of the present invention from another viewing angle.

[0021] Figure 5 A three-dimensional schematic diagram of a protector according to an embodiment of the present invention from another viewing angle.

[0022] Figure 6 One of the exploded schematic diagrams of the protector according to the embodiment of the present invention.

[0023] Figure 7 The second explosion diagram of the protector according to the embodiment of the present invention.

[0024] Figure 8 A schematic diagram of the cooperation between the swing member and the third reed of the protector according to the embodiment of the present invention.

[0025] Among them: 11-first fixing plate, 12-second fixing plate, 2-adjusting device, 31-first terminal, 32-second terminal, 41-first insulating ring, 42-second insulating ring, 43-third insulating ring, 51-first reed, 52-second reed, 53-third reed, 531-conical portion, 61-weight, 62-swing arm, 63-pendulum rivet, 64-swing arm rivet, 65-first groove, 71-first porcelain column, 72-second porcelain column, 8-first connecting piece, 91-first contact, 92-second contact. DETAILED DESCRIPTION

[0026] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be comprehensive and complete and will fully convey the concepts of the example embodiments to those skilled in the art. The same reference numerals in the figures represent the same or similar parts, and thus their repeated description will be omitted.

[0027] In addition, the described features, structures or characteristics may be combined in one or more embodiments in any suitable manner. In the following description, many specific details are provided to provide a full understanding of the embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced without one or more of the specific details, or other methods, components, devices, steps, etc. may be adopted. In other cases, known methods, devices, implementations or operations are not shown or described in detail to avoid blurring the various aspects of the present disclosure.

[0028] It should be understood that although the terms first, second, third, etc. may be used herein to describe various structures, these structures should not be limited by these terms. These terms are used to distinguish one structure from another structure. Therefore, the first structure discussed below can be referred to as the second structure without departing from the teachings of the disclosed concepts. As used herein, the term "and / or" includes any one of the associated listed items and all combinations of one or more.

[0029] Those skilled in the art will appreciate that the drawings are merely schematic diagrams of example embodiments, and the modules or processes in the drawings are not necessarily necessary for implementing the present disclosure, and therefore cannot be used to limit the protection scope of the present disclosure.

[0030] The following is combined with Figure 1-8 The contents of the specific implementation modes of the present invention are described in detail:

[0031] The embodiment of the present invention provides a protector, which has a multifunctional safety protector with dual functions of adjusting temperature and power-off when falling. One part of the present invention realizes the function of adjustable thermostat, and the other part realizes the function of fall switch. In the production and assembly of products, it is not necessary to assemble two electrical components, the adjustable thermostat and the fall switch, at the same time, and only one electrical component of the present solution needs to be assembled. In this way, the process can be reduced and the production efficiency can be improved. The cost is reduced and the market competitiveness of the product is improved.

[0032] The protector of the embodiment of the present invention, the multifunctional protector of the present invention includes a temperature control adjustment system and a tipping protection system. It includes: a fixed structure, a first reed 51, a second reed 52, a third reed 53, a first terminal 31, a second terminal 32, an adjustment device 2 and a swinging member; the first reed 51 has a first end and a second end; the second reed 52 has a third end and a fourth end; the third reed 53 has a fifth end and a sixth end; the first reed 51 is electrically connected to the first terminal 31, and the first end of the first reed 51 is fixedly connected to the fixed structure; the second end of the first reed 51 is fixed to the fourth end of the second reed 52, and the third end of the second reed 52 is a free end: a first contact 91 is formed on the fifth end of the third reed 53, the fifth end is a free end, and the sixth end is fixed to the third end of the second reed 52; the swinging member The invention comprises a swing arm 62 and a weight 61, which can swing relative to the fixed structure; a second contact 92 is formed on the second terminal 32; the adjusting device 2 can move relative to the fixed structure, so as to apply pressure to the first spring 51. After the first spring 51 is subjected to force, the first spring 51 applies pressure to the second spring 52, so that the free end of the second spring 52 moves, and the free end of the second spring 52 drives the free end of the third spring 53 to move, so that the first contact 91 and the second contact 92 are in contact; when the fixed structure is tilted to a preset degree, the swing arm 62 can swing relative to the fixed structure to a preset position and apply pressure to the third spring 53, so that the first contact 91 on the third spring 53 is disconnected from the second contact 92. That is, the preset degree can be specifically set according to actual needs, such as being determined according to the tilt degree of the heater. When the tilt angle is small, such as when its position is moved, the tilt protection will not be caused. Only when it reaches a certain degree, the tipping protection will be triggered.

[0033] The fixing structure includes a first fixing plate 11 and a second fixing plate 12, and the first fixing plate 11 and the second fixing plate 12 are fixed together by a first connecting member 8. The first connecting member 8 can be a hollow rivet.

[0034] The first connector 8 passes through the first fixing sheet 11, the first terminal 31, the first spring sheet, the second terminal 32, and the second fixing sheet 12 to fix them together. A first insulating ring 41 is further provided between the first fixing sheet 11 and the first terminal 31, a second insulating ring 42 is provided between the first spring sheet and the second terminal 32, and a third insulating ring 43 is provided between the second terminal 32 and the second fixing sheet 12; the first connector 8 passes through the first, second, and third insulating rings 43.

[0035] The adjusting device 2 can rotate relative to the fixed structure, so that the adjusting device 2 can move forward and backward relative to the fixed structure. The adjusting device 2 is also fixed with a first ceramic column 71, and pressure is applied to the first reed 51 through the first ceramic column 71.

[0036] The second fixing plate 12 is also fixed to one end of the second ceramic column 72 . The other end of the second ceramic column 72 forms a conical structure. The second end of the first reed 51 and the fourth end of the second reed 52 are sleeved and fixed to the other end of the second ceramic column 72 .

[0037] A first groove 65 is formed on the swing arm 62, and a first extrusion structure and a second extrusion structure are respectively located on both sides of the first groove 65. When the swing arm 62 swings to the left, the first extrusion structure can apply pressure to the third reed 53, and when the swing arm 62 swings to the right, the second extrusion structure can apply pressure to the third reed 53. Figure 8 As shown, a conical portion 531 is fixed to the third reed 53. When the heater is not tilted, the conical portion 531 is located in the first groove 65. When the swing arm 62 moves left and right, the first extrusion structure and the second extrusion structure squeeze the conical portion 531, thereby applying pressure to the third reed 53, so that the first contact 91 and the second contact 92 on the third reed 53 are separated.

[0038] The adjusting device 2 of the embodiment of the present invention is further provided with a limiting plate, which is used to limit the rotation angle of the adjusting device 2 relative to the first fixing plate 11 . The adjusting device 2 may be an adjusting rod.

[0039] The first insulating ring 41 of the embodiment of the present invention may be a first ceramic ring, the second insulating ring 42 may be a second ceramic ring, and the third insulating ring 43 may be a third ceramic ring.

[0040] The swing arm 62 of the embodiment of the present invention is provided with a swing arm rivet 64, through which the swing arm 62 is rotatably fixed to the second terminal 32, or fixed to the intermediate connecting member, and the intermediate connecting member is fixed to the second terminal 32. The weight 61 is fixed to the swing arm 62 by a pendulum rivet 63.

[0041] The first contact 91 and the second contact 92 of the embodiment of the present invention may be contact rivets.

[0042] When the temperature adjustment function is realized, the adjustment device 2 is rotated clockwise from the disconnected state, and the adjustment device 2 will push the first porcelain column 71 to move to the left, pressing the first spring 51. The elastic structure of the first spring 51 is deformed due to the force, driving the second spring 52, thereby driving the third spring 53 fixed to the second spring 52, and the first contact 91 (rivet) on the third spring 53 contacts the second contact 92 (rivet) on the second terminal 32, thereby generating a passage. The first spring 51 and the second spring 52 can be two parts of a combination within the protection scope of the present invention.

[0043] The adjusting device 2 rotates about 120° from the initial position, and a "beep" sound is heard, indicating that the circuit is connected. Continue to rotate the adjusting device 2 until it is turned to the bottom, which is the effective position of the adjustable temperature controller to control the temperature. From the time the circuit is connected to the position where the adjusting device 2 is turned to the bottom, the pressure on the first reed 51 gradually increases, thereby gradually increasing the pressure on the second reed 52. The second reed 52 is a temperature control spring for detecting temperature. When the second reed 52 is subjected to less force, the temperature sensed by the second reed 52 is smaller, and vice versa. If the pressure is small, a relatively low temperature is required to pop open the second reed 52, thereby separating the first contact 91 and the second contact 92; if the pressure is large, a relatively high temperature is required to pop open the second reed 52 and disconnect the circuit. This principle is used to control the temperature.

[0044] When realizing the function of power-off protection due to falling, when the heater or the fixed structure is severely tilted or falls, the pendulum tilts to the left (the same principle applies to the right) under the action of gravity, thereby driving the swing arm 62 to tilt to the left or right, and the structure on the swing arm 62 props up the third spring leaf 53, and the third spring leaf 53 and the second spring leaf 52 can be connected together by rivets, so that the contact point can be cut, the circuit is disconnected, and the power-off protection is achieved.

[0045] In addition, the present invention provides a heater, including the protector of the present invention. The protector can simultaneously realize the functions of temperature regulation, overheat protection, and tipping protection. The fixing structure of the embodiment of the present invention can be a part of the shell of the heater, or a separate component fixed to the shell of the heater, all of which are within the protection scope of the present invention.

[0046] Beneficial effects:

[0047] The protector and heater of the embodiment of the present invention can adjust the temperature by squeezing the first reed through the adjusting device, so that the second reed drives the first contact on the third reed to combine with the contact of the second terminal; through the cooperation of the swinging member and the third reed, when the heater is tipped over, the first and second contacts can be disconnected to realize the tipping protection function. The present invention realizes that one component replaces the functions of the two components of the adjustable thermostat and the tipping switch. The cost of the heater is reduced, the circuit design is simplified, the wiring structure inside the heater is simpler, and the wiring design is simplified.

[0048] The exemplary embodiments of the present disclosure are specifically shown and described above. It should be understood that the present disclosure is not limited to the detailed structures, configurations or implementations described herein; on the contrary, the present disclosure is intended to cover various modifications and equivalent configurations included in the spirit and scope of the appended claims.

Claims

1. A protector, characterized in that: include: A fixed structure, a first reed (51), a second reed (52), a third reed (53), a first terminal (31), a second terminal (32), an adjusting device (2) and a swinging member; the first reed (51) has a first end and a second end; the second reed (52) has a third end and a fourth end; the third reed (53) has a fifth end and a sixth end; The first reed (51) is electrically connected to the first terminal (31), and the first end of the first reed (51) is fixedly connected to the fixed structure; the second end of the first reed (51) is fixed to the fourth end of the second reed (52), and the third end of the second reed (52) is a free end. A first contact point (91) is formed on the fifth end of the third reed (53), the fifth end is a free end, and the sixth end is fixed to the third end of the second reed (52); The swing member includes a swing arm (62) and a weight (61), and can swing relative to the fixed structure; A second contact point (92) is formed on the second terminal (32); The adjusting device (2) can move relative to the fixed structure, so as to apply pressure to the first reed (51). After the first reed (51) is subjected to force, the first reed (51) applies pressure to the second reed (52), so that the free end of the second reed (52) moves. The free end of the second reed (52) drives the free end of the third reed (53) to move, so that the first contact (91) and the second contact (92) come into contact. When the fixed structure is tilted to a preset degree, the swing arm (62) can swing relative to the fixed structure to a preset position to apply pressure to the third spring leaf (53), so that the first contact point (91) on the third spring leaf (53) is disconnected from the second contact point (92).

2. The protector according to claim 1, characterized in that: The fixing structure comprises a first fixing plate (11) and a second fixing plate (12), and the first fixing plate (11) and the second fixing plate (12) are fixed together via a first connecting member (8).

3. The protector according to claim 2, characterized in that: The first connecting member (8) passes through the first fixing plate (11), the first terminal (31), the first spring plate, the second terminal (32), and the second fixing plate (12) to fix them together.

4. The protector according to claim 3, characterized in that: A first insulating ring (41) is also provided between the first fixing plate (11) and the first terminal (31), a second insulating ring (42) is provided between the first spring plate and the second terminal (32), and a third insulating ring (43) is provided between the second terminal (32) and the second fixing plate (12); the first connecting member (8) passes through the first, second and third insulating rings (43).

5. The protector according to any one of claims 1 to 4, characterized in that: A first groove (65) is formed on the swing arm (62), and a first extrusion structure and a second extrusion structure are respectively located on both sides of the first groove (65). When the swing arm (62) swings leftward or rightward, the first extrusion structure or the second extrusion structure can apply pressure to the third reed (53).

6. The protector according to claim 5, characterized in that: The third reed (53) is also provided with a tapered portion (531), and the first extrusion structure and the second extrusion structure can apply pressure to the third reed (53) by extruding the tapered portion (531).

7. The protector according to any one of claims 1-4, 6, characterized in that: The adjusting device (2) can rotate relative to the fixed structure, so that the adjusting device (2) can move forward and backward relative to the fixed structure.

8. The protector according to any one of claims 1-4, 6, characterized in that: The regulating device (2) is also fixedly provided with a first ceramic column (71), and pressure is applied to the first reed (51) through the first ceramic column (71).

9. The protector according to any one of claims 2 to 4, characterized in that: The second fixing plate (12) is fixed to one end of the second porcelain column (72), the other end of the second porcelain column (72) is formed with the conical structure, and the second end of the first reed (51) and the fourth end of the second reed (52) are sleeved and fixed to the other end of the second porcelain column (72).

10. A heater, characterized in that: The protector comprises any one of claims 1 to 9.

Citation Information

Patent Citations

  • Protector and heater with same

    CN212182216U