Automatic welding device for aviation connector ring

By designing the automatic welding device of the aviation connector ring, automated welding is realized, solving the problems of low efficiency and high cost of manual welding in the prior art, improving production efficiency and reducing labor costs.

CN111468855BActive Publication Date: 2025-04-08XIANGYANG PENGDA HIGH TECH CO LTD
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Patent Information

Application Number
CN202010344551.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-27
Publication Date
2025-04-08
Estimated Expiration
2040-04-27

AI Technical Summary

Technical Problem

In the production of aviation connector rings, the prior art relies on manual welding, resulting in inefficiency and high labor costs.

Method used

An automatic welding device for aviation connector rings is designed, including a feeding part, a clamping part and a welding part. Through an automated feeding, clamping and welding process, automatic welding of aviation connector rings is realized.

Benefits of technology

Through automated welding, labor costs are significantly reduced, production efficiency is improved, and efficient automated production of aviation connector rings is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the present invention discloses an automatic welding device for an aviation connector ring, characterized in that it includes a feeding part, a clamping part and a welding part; wherein the feeding part includes a storage unit and a first material transporting unit, and the first material transporting unit can transport the raw materials in the storage unit to the first station; wherein the clamping part includes a clamping jaw, a reversing unit and a rotating unit, the clamping jaw is arranged on the reversing unit, the reversing unit is arranged on the rotating unit, the clamping jaw can clamp the raw materials on the first station, the reversing unit can drive the clamping jaw to flip in a vertical plane, and the rotating unit can drive the clamping jaw to rotate to transport the raw materials on the clamping jaw to the second station; wherein the welding part includes a welding gun, and the welding gun can weld the raw materials located at the second station. The automatic welding device for an aviation connector ring provided in the embodiment of the present application can realize automatic welding of aviation connector rings, reduce labor costs, and improve production efficiency.
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Description

Technical Field

[0001] The invention relates to the field of welding equipment, and in particular to an automatic welding device for an aviation connector ring. Background Art

[0002] Aviation connector rings are essential products in the aviation industry. Aviation connector rings require welding during production. The current practice is to manually weld the first side of the aviation connector ring, flip the connection ring, and weld the second side of the aviation connector ring again. This requires a lot of manpower in mass production and is inefficient.

[0003] The information disclosed in the background technology section of the present invention is only intended to deepen the understanding of the general background technology of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to those skilled in the art. Summary of the invention

[0004] The purpose of the present invention is to provide an automatic welding device for an aviation connector ring, which can realize automatic welding of the aviation connector ring, reduce labor costs and improve production efficiency.

[0005] In order to achieve the above-mentioned object, an automatic welding device for aviation connector ring is provided according to the present invention, comprising a feeding part, a clamping part and a welding part;

[0006] Wherein, the material feeding part includes a material storage unit and a first material transport unit, and the first material transport unit can transport the raw materials in the material storage unit to the first workstation;

[0007] The clamping part includes a clamping jaw, a reversing unit and a rotating unit. The clamping jaw is arranged on the reversing unit, and the reversing unit is arranged on the rotating unit. The clamping jaw can clamp the raw material on the first station. The reversing unit can drive the clamping jaw to flip in a vertical plane, and the rotating unit can drive the clamping jaw to rotate so as to transport the raw material on the clamping jaw to the second station.

[0008] Wherein, the welding part includes a welding gun, and the welding gun can weld the raw material located on the second workstation.

[0009] Preferably, the material storage unit comprises a material storage bin, the raw materials are stored in the material storage bin, a discharge port is provided at the bottom of the material storage bin, and the first material transport unit is used to drive the raw materials in the material storage bin to move out of the discharge port to the first workstation.

[0010] Preferably, a push plate inlet is provided on the storage bin, and the push plate inlet is arranged opposite to the discharge port. The first material transport unit includes a push plate, a push plate cylinder and a lifting cylinder. The push plate cylinder is used to drive the push plate from the push plate inlet into the storage bin to push the raw materials in the storage bin out of the discharge port. The lifting cylinder is used to drive the raw materials to move to the first workstation.

[0011] Preferably, the clamp comprises a clamp body and a clamp cylinder, the clamp body comprises a clamping end and a connecting end, the clamp cylinder is arranged on the connecting end, and the clamp cylinder applies force to the connecting end to drive the clamping end to open or close.

[0012] Preferably, the reversing unit comprises a reversing cylinder, the clamping cylinder is connected to the reversing cylinder, and the reversing cylinder can drive the clamping cylinder to flip 180° in a vertical plane, so that the raw material clamped by the clamp body flips 180° in a vertical plane.

[0013] Preferably, the rotating unit includes the rotating cylinder, the reversing cylinder is connected to the rotating cylinder, and the rotating cylinder can drive the reversing cylinder to rotate 90° in a horizontal plane, so that the raw material clamped by the clamp is rotated 90° in a horizontal plane.

[0014] Preferably, the clamping part further comprises an offset unit, the offset unit is connected to the rotary cylinder, and the offset unit can push the rotary cylinder to move so as to move the raw material clamped by the clamping body to the second station or the third station;

[0015] When the raw material clamped by the clamp is located at the second workstation, the welding gun is aligned with a first welding position of the raw material;

[0016] When the raw material clamped by the clamp is located at the third workstation, the welding gun is aligned with the second welding position of the raw material.

[0017] Preferably, the offset unit comprises an offset cylinder and an offset slide, the rotary cylinder is slidably disposed on the offset slide, and the offset cylinder is connected to the rotary cylinder to drive the rotary cylinder to slide on the offset slide.

[0018] Preferably, the aviation connector ring automatic welding device includes a supporting platform, the feeding part, the clamping part and the welding part are arranged on the supporting platform, and a discharge port is provided on the supporting platform. The rotating unit can drive the clamping jaw to rotate so that the raw material clamped by the clamping jaw is located directly above the discharge port.

[0019] Preferably, the welding part further comprises a welding gun bracket and a displacement cylinder, the welding gun is arranged on the welding gun bracket, the welding gun bracket is arranged on the displacement cylinder, and the displacement cylinder can drive the welding gun bracket to move in a vertical direction.

[0020] Beneficial effects:

[0021] The present application provides an automatic welding device for aviation connector rings, which can realize automatic welding of aviation connector rings, reduce labor costs, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The figure is a schematic structural diagram of an automatic welding device for an aviation connector ring according to an embodiment of the present invention.

[0023] Figure 2 It is a schematic structural diagram of an aviation connector ring according to an embodiment of the present invention.

[0024] Description of reference numerals:

[0025] 1. Support platform; 2. Storage bin; 3. Raw materials; 4. Push plate cylinder; 5. Push plate; 6. Lifting cylinder; 7. Rotating cylinder; 8. Gripping cylinder; 9. Clamping body; 10. Offset cylinder; 11. Offset slide; 12. Welding gun; 13. Displacement cylinder; 14. Welding gun bracket; 15. Reversing cylinder; 16. Discharge port; 17. First welding position; 18. Second welding position. DETAILED DESCRIPTION

[0026] The technical solution of the present invention is described in detail below with reference to the accompanying drawings.

[0027] According to one aspect of the present invention, there is provided an automatic welding device for an aviation connector ring, comprising a feeding portion, a clamping portion and a welding portion;

[0028] The feeding part includes a material storage unit and a first material transport unit, and the first material transport unit can transport the raw materials in the material storage unit to the first workstation;

[0029] The clamping part includes a clamping jaw, a reversing unit and a rotating unit. The clamping jaw is arranged on the reversing unit, and the reversing unit is arranged on the rotating unit. The clamping jaw can clamp the raw material on the first station. The reversing unit can drive the clamping jaw to flip in a vertical plane. The rotating unit can drive the clamping jaw to rotate to transport the raw material on the clamping jaw to the second station.

[0030] The welding part includes a welding gun, which can weld the raw material located on the second workstation.

[0031] In this technical solution, by providing a feeding part, a clamping part and a welding part, and enabling the clamping part to automatically flip and move the raw material, automatic welding of the aviation connector ring can be achieved, thereby reducing labor costs and improving production efficiency.

[0032] Furthermore, the raw material is roughly gourd-shaped, and has two welding positions on the raw material, one welding position is the neck, and the other welding position is the connection, and before the reversing unit drives the clamping jaw to flip in the vertical plane, the welding gun welds one of the welding positions. After the reversing unit drives the clamping jaw to flip in the vertical plane, the welding gun welds the other welding position.

[0033] The material storage unit comprises a material storage bin, and the raw materials are stored in the material storage bin. A discharge port is arranged at the bottom of the material storage bin, and the first material transport unit is used for driving the raw materials in the material storage bin to move out of the discharge port to the first work station.

[0034] In this technical solution, the storage and supply of raw materials are ensured by setting up a storage bin, and the raw materials are stacked up and down in the storage bin. The discharge port is set at the bottom of the storage bin, so that the raw materials can be continuously fed to the discharge port by their own gravity.

[0035] Furthermore, a feed inlet is provided at the top of the storage bin, and the raw materials are put into the storage bin through the feed inlet.

[0036] A push plate inlet is provided on the storage bin, and the push plate inlet is arranged opposite to the discharge port. The first material transport unit includes a push plate, a push plate cylinder and a lifting cylinder. The push plate cylinder is used to drive the push plate from the push plate inlet into the storage bin to push the raw materials in the storage bin out of the discharge port. The lifting cylinder is used to drive the raw materials to move to the first workstation.

[0037] In this technical solution, by providing a push plate, a push plate cylinder and a lifting cylinder, automatic loading can be achieved, labor costs can be reduced, and production efficiency can be improved.

[0038] Furthermore, the push plate inlet and the discharge port are both located on the bottom side wall of the storage bin, and the push plate inlet and the discharge port are arranged horizontally opposite to each other.

[0039] Furthermore, the material storage bin, the push plate and the push plate cylinder are arranged on the top of the lifting platform, and the lifting cylinder is arranged at the bottom of the lifting platform. When the push plate and the push cylinder push the raw material out, the lifting cylinder pushes the lifting platform upward, so that the pushed raw material reaches the first station. Furthermore, the first station is the position where the raw material is located when the clamping claws clamp the raw material.

[0040] Furthermore, by providing a lifting cylinder, interference between the raw material and the clamping claws can be avoided.

[0041] The clamping jaw comprises a clamping body and a clamping jaw cylinder. The clamping body comprises a clamping end and a connecting end. The clamping jaw cylinder is arranged on the connecting end. The clamping jaw cylinder applies force to the connecting end to drive the clamping end to open or close.

[0042] In this technical solution, by providing a clamp body and a clamping claw cylinder, the clamping claw can clamp the raw material to achieve subsequent operations.

[0043] Furthermore, before feeding the material into the clamping jaws, the opening of the clamping jaws is directed toward the discharge port, and the raw material pushed out from the discharge port directly enters into the clamping range of the clamping jaws.

[0044] The reversing unit comprises a reversing cylinder, the clamping cylinder is connected to the reversing cylinder, and the reversing cylinder can drive the clamping cylinder to turn 180 degrees in the vertical plane, so that the raw material clamped by the clamp body turns 180 degrees in the vertical plane.

[0045] In this technical solution, since the raw material needs to be turned over to weld the second side after welding the first side during the welding process, a reversing cylinder is provided to realize automatic turning of the raw material 180° in the vertical plane.

[0046] Furthermore, before flipping, the first surface faces upward and the second surface faces downward, and after flipping 180° in the vertical plane, the first surface faces downward and the second surface faces upward.

[0047] The rotating unit comprises a rotating cylinder, and the reversing cylinder is connected to the rotating cylinder. The rotating cylinder can drive the reversing cylinder to rotate 90 degrees in the horizontal plane, so that the raw material clamped by the clamp body rotates 90 degrees in the horizontal plane.

[0048] In this technical solution, by providing a rotating cylinder, the raw material can be transported to the second station so that the welding gun can perform welding processing on the raw material. Rotating 90 degrees can leave working space for the operation of the welding gun.

[0049] The clamping part also includes an offset unit, which is connected to the rotary cylinder. The offset unit can push the rotary cylinder to move so as to move the raw material clamped by the clamping body to the second station or the third station.

[0050] When the raw material clamped by the clamp is located at the second working position, the welding gun is aligned with the first welding position of the raw material;

[0051] When the raw material clamped by the clamping body is located at the third working position, the welding gun is aligned with the second welding position of the raw material.

[0052] In this technical solution, by providing an offset cylinder, the welding gun can be aligned with the first welding position and the second welding position, thereby ensuring the welding quality.

[0053] Furthermore, the first welding position is the neck of the raw material, and the second welding position is the connection point of the raw material.

[0054] The offset unit comprises an offset cylinder and an offset slide, the rotary cylinder is slidably arranged on the offset slide, and the offset cylinder is connected to the rotary cylinder to drive the rotary cylinder to slide on the offset slide.

[0055] In this technical solution, the alignment of the welding gun is achieved by providing an offset cylinder and an offset slide.

[0056] The automatic welding device for aviation connector rings includes a supporting platform, a feeding part, a clamping part and a welding part are arranged on the supporting platform, a discharge port is arranged on the supporting platform, and a rotating unit can drive the clamping jaws to rotate so that the raw material clamped by the clamping jaws is located directly above the discharge port.

[0057] In this technical solution, a support platform is provided to provide a mounting carrier for the parts, and a discharge port is provided to ensure that the finished products after welding can be effectively and automatically recycled.

[0058] Furthermore, the discharge port is located directly below the second workstation. After the raw material is welded at the second workstation, the clamping jaws open and the finished product falls through the discharge port.

[0059] The welding part also includes a welding gun bracket and a displacement cylinder. The welding gun is arranged on the welding gun bracket, and the welding gun bracket is arranged on the displacement cylinder. The displacement cylinder can drive the welding gun bracket to move in a vertical direction.

[0060] In this technical solution, by providing a displacement cylinder, the position of the welding gun can be adjusted to ensure the welding quality.

[0061] Example 1

[0062] Figure 1 The figure is a schematic structural diagram of an automatic welding device for an aviation connector ring according to an embodiment of the present invention.

[0063] Figure 2 It is a schematic structural diagram of an aviation connector ring according to an embodiment of the present invention.

[0064] like Figure 1 , Figure 2 As shown, an automatic welding device for aviation connector rings includes a feeding part, a clamping part and a welding part;

[0065] The feeding part includes a material storage unit and a first material transport unit, and the first material transport unit can transport the raw material 3 in the material storage unit to the first workstation;

[0066] The clamping part includes a clamping jaw, a reversing unit and a rotating unit. The clamping jaw is arranged on the reversing unit, and the reversing unit is arranged on the rotating unit. The clamping jaw can clamp the raw material 3 on the first station. The reversing unit can drive the clamping jaw to flip in a vertical plane. The rotating unit can drive the clamping jaw to rotate to transport the raw material 3 on the clamping jaw to the second station.

[0067] The welding part includes a welding gun 12, and the welding gun 12 can weld the raw material 3 located on the second work station.

[0068] Among them, the material storage unit includes a material storage bin 2, the raw material 3 is stored in the material storage bin 2, a discharge port is arranged at the bottom of the material storage bin 2, and the first material transport unit is used to drive the raw material 3 in the material storage bin 2 to move out from the discharge port to the first workstation.

[0069] Among them, a push plate inlet is set on the storage bin 2, and the push plate inlet is arranged opposite to the discharge port. The first material transport unit includes a push plate 5, a push plate cylinder 4 and a lifting cylinder 6. The push plate cylinder 4 is used to drive the push plate 5 to enter the storage bin 2 from the push plate inlet to push the raw material 3 in the storage bin 2 out of the discharge port. The lifting cylinder 6 is used to drive the raw material 3 to move to the first workstation.

[0070] The clamp includes a clamp body 9 and a clamp cylinder 8. The clamp body 9 includes a clamping end and a connecting end. The clamp cylinder 8 is arranged on the connecting end. The clamp cylinder 8 applies force to the connecting end to drive the clamping end to open or close.

[0071] The reversing unit includes a reversing cylinder 15, the clamping cylinder 8 is connected to the reversing cylinder 15, and the reversing cylinder 15 can drive the clamping cylinder 8 to flip 180° in the vertical plane, so that the raw material 3 clamped by the clamp body 9 can flip 180° in the vertical plane.

[0072] The rotating unit includes a rotating cylinder 7, and a reversing cylinder 15 is connected to the rotating cylinder 7. The rotating cylinder 7 can drive the reversing cylinder 15 to rotate 90° in a horizontal plane, so that the raw material 3 clamped by the clamp 9 rotates 90° in a horizontal plane.

[0073] The clamping part further includes an offset unit, which is connected to the rotary cylinder 7. The offset unit can push the rotary cylinder 7 to move so as to move the raw material 3 clamped by the clamp 9 to the second station or the third station.

[0074] When the raw material 3 clamped by the clamp body 9 is located at the second working position, the welding gun 12 is aligned with the first welding position 17 of the raw material 3;

[0075] When the raw material 3 clamped by the clamp body 9 is located at the third working position, the welding gun 12 is aligned with the second welding position 18 of the raw material 3 .

[0076] The offset unit includes an offset cylinder 10 and an offset slide 11 . The rotary cylinder 7 is slidably disposed on the offset slide 11 . The offset cylinder 10 is connected to the rotary cylinder 7 to drive the rotary cylinder 7 to slide on the offset slide 11 .

[0077] Among them, the automatic welding device for aviation connector rings includes a supporting platform 1, a feeding part, a clamping part and a welding part are arranged on the supporting platform 1, a discharging port 16 is arranged on the supporting platform 1, and the rotating unit can drive the clamp to rotate so that the raw material 3 clamped by the clamp is located directly above the discharging port 16.

[0078] The welding part further includes a welding gun bracket 14 and a displacement cylinder 13 . The welding gun 12 is arranged on the welding gun bracket 14 . The welding gun bracket 14 is arranged on the displacement cylinder 13 . The displacement cylinder 13 can drive the welding gun bracket 14 to move in a vertical direction.

[0079] In this device, the clamping jaw is arranged on the clamping jaw cylinder 8, the clamping jaw cylinder 8 is arranged on the reversing cylinder 15, the reversing cylinder 15 is arranged on the rotating cylinder 7, the rotating cylinder 7 is arranged on the offset slide 11 of the offset unit, and the offset cylinder 10 can push the offset slide 11 to move.

[0080] The working process is as follows: the lifting cylinder 6 drives the lifting platform to descend, the push plate cylinder 4 drives the push plate 5 to enter the storage bin 2 from the push plate entrance, and pushes the raw material 3 in the storage bin 2 out from the discharge port. The lifting cylinder 6 drives the lifting platform to rise, so that the raw material is moved to the first station. The clamping claw cylinder 8 drives the clamping claw to close and clamp the raw material 3. The rotating cylinder 7 drives the reversing cylinder 15 to rotate 90° in the horizontal plane, thereby driving the raw material 3 to enter the second station. The displacement cylinder 13 drives the welding gun 12 to descend, and the welding gun 12 welds the front of the first welding position 17 of the raw material 3 on the second station. The displacement cylinder 13 drives the welding gun 12 to rise. The offset cylinder 10 drives the rotating cylinder 7 to move horizontally, thereby driving the raw material 3 to enter the third station. The displacement cylinder 13 drives the welding gun 12 to descend, and the welding gun 12 welds the front of the second welding position 18 of the raw material 3 on the third station. The displacement cylinder 13 drives the welding gun 12 to rise. The reversing cylinder 15 drives the clamping jaws to flip 180°, thereby flipping the raw material 3 180°. The displacement cylinder 13 drives the welding gun 12 to descend, and the welding gun 12 welds the reverse side of the second welding position 18 of the raw material 3 on the third station. The displacement cylinder 13 drives the welding gun 12 to rise. The offset cylinder 10 drives the rotating cylinder 7 to move horizontally, driving the raw material 3 to enter the second station. The displacement cylinder 13 drives the welding gun 12 to descend, and the welding gun 12 welds the reverse side of the first welding position 17 of the raw material 3 on the second station. The displacement cylinder 13 drives the welding gun 12 to rise. The clamping jaw cylinder 8 drives the clamping jaws to open, and the finished aviation connector ring falls from the discharge port 16. The rotating cylinder 7 drives the reversing cylinder 15 to rotate 90° in the horizontal plane and return to complete the operation.

[0081] The aviation connector ring automatic welding device provided in this embodiment can realize the automatic welding of aviation connector rings, reduce labor costs, and improve production efficiency.

[0082] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic welding device for aviation connector ring, characterized in that: It includes a feeding part, a clamping part and a welding part; Wherein, the material feeding part includes a material storage unit and a first material transport unit, and the first material transport unit can transport the raw materials in the material storage unit to the first workstation; The clamping part includes a clamping jaw, a reversing unit and a rotating unit. The clamping jaw is arranged on the reversing unit, and the reversing unit is arranged on the rotating unit. The clamping jaw can clamp the raw material on the first station. The reversing unit can drive the clamping jaw to flip in a vertical plane, and the rotating unit can drive the clamping jaw to rotate so as to transport the raw material on the clamping jaw to the second station. Wherein, the welding part includes a welding gun, and the welding gun is capable of welding the raw material located on the second station; The clamp includes a clamp body and a clamp cylinder, the clamp body includes a clamping end and a connecting end, the clamp cylinder is arranged on the connecting end, and the clamp cylinder applies force to the connecting end to drive the clamping end to open or close; The reversing unit includes a reversing cylinder, the clamping jaw cylinder is connected to the reversing cylinder, the reversing cylinder can drive the clamping jaw cylinder to flip 180° in the vertical plane, so that the raw material clamped by the clamp body is flipped 180° in the vertical plane; The rotating unit includes a rotating cylinder, the reversing cylinder is connected to the rotating cylinder, the rotating cylinder can drive the reversing cylinder to rotate 90 ° in the horizontal plane, so that the raw material clamped by the clamp body is rotated 90 ° in the horizontal plane; The clamping part further includes an offset unit, which is connected to the rotary cylinder and can push the rotary cylinder to move so as to move the raw material clamped by the clamp to the second station or the third station; When the raw material clamped by the clamp is located at the second workstation, the welding gun is aligned with a first welding position of the raw material; When the raw material clamped by the clamp is located at the third workstation, the welding gun is aligned with the second welding position of the raw material; The material storage unit includes a material storage bin, the raw materials are stored in the material storage bin, a discharge port is provided at the bottom of the material storage bin, and the first material transport unit is used to drive the raw materials in the material storage bin to move out of the discharge port to the first workstation.

2. The automatic welding device for aviation connector ring according to claim 1, characterized in that: The storage bin is provided with a push plate inlet, which is arranged opposite to the discharge port. The first material transport unit includes a push plate, a push plate cylinder and a lifting cylinder. The push plate cylinder is used to drive the push plate to enter the storage bin from the push plate inlet to push the raw materials in the storage bin out of the discharge port. The lifting cylinder is used to drive the raw materials to move to the first workstation.

3. The automatic welding device for aviation connector ring according to claim 1, characterized in that: The offset unit comprises an offset cylinder and an offset slide, the rotary cylinder is slidably disposed on the offset slide, and the offset cylinder is connected to the rotary cylinder to drive the rotary cylinder to slide on the offset slide.

4. The automatic welding device for aviation connector ring according to claim 1, characterized in that: The aviation connector ring automatic welding device includes a supporting platform, the feeding part, the clamping part and the welding part are arranged on the supporting platform, and a discharge port is provided on the supporting platform. The rotating unit can drive the clamping jaw to rotate so that the raw material clamped by the clamping jaw is located directly above the discharge port.

5. The automatic welding device for aviation connector ring according to claim 1, characterized in that: The welding part further comprises a welding gun support and a displacement cylinder, the welding gun is arranged on the welding gun support, the welding gun support is arranged on the displacement cylinder, and the displacement cylinder can drive the welding gun support to move in a vertical direction.

Citation Information

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