A kind of artificial rail oiling trolley
By designing artificial rail oiling trolleys and using solid oil block boxes and oil block pressure devices, the problems of inaccurate oiling, high cost and inconvenient operation in the prior art are solved, and the precise oiling in the curve segment and the effect of reducing labor intensity is achieved.
Patent Information
- Application Number
- CN202010521519.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-10
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2040-06-10
AI Technical Summary
The existing rail oil coating device is difficult to control oiling in curved areas, and it is easy to spray on the wheel tread, causing the train to slip, and it is costly and inconvenient to operate, which poses occupational health hazards.
An artificial rail oiling car is designed, using a solid oil block box and an oil block pressure device. The solid oil block box is a tubular structure. The oil block pressure device includes an oil block pressure plate, a car push rod and a car push rod handle. It can be oiled in the curved section as needed to reduce labor intensity.
Accurate oiling in curve segments is achieved, avoiding spraying on wheel treads and roadbeds, reducing costs and labor intensity, and improving operational safety and efficiency.
Smart Images

Figure CN111547100B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of track maintenance, and in particular relates to an artificial rail oiling trolley. Background Art
[0002] In order to reduce the wear of rails and wheel flanges of high-speed trains, the effective means currently used is to apply oil to the wear surface of rails and wheel flanges. It is common in mainland China to install wheel flange oiling or oil spraying devices on locomotives. The common treatment method of MTR is to install automatic oil spraying devices on the working side of the rails of subway and light rail lines. The above two methods can achieve automatic oiling. However, there are also disadvantages: first, the initial investment cost is relatively high; second, because the wear occurs in curved sections, it is difficult to control the oiling device to oil only in curved sections with the above two methods; third, the current oiling or oil spraying devices are easy to spray onto the wheel tread, causing the train to slip and causing roadbed pollution. Summary of the invention
[0003] The purpose of the invention is to overcome the shortcomings of the above-mentioned prior art and provide an artificial rail oiling trolley. It adopts a solid oil block box to install solid oil block oiling, which has a simple structure and low cost, and the oiling surface is easy to control and is not easy to pollute the wheel tread and the roadbed; the artificial oiling can choose to oil the curved section and not oil the straight section according to actual needs.
[0004] To achieve the above purpose, the technical solution adopted by the invention is: an artificial rail oiling trolley, characterized in that it includes:
[0005] A running device, which can move back and forth on the rails along the direction of the rails,
[0006] A solid oil block box is installed on the running device. The solid oil block box is a tubular structure. One end of the solid oil block box is located outside the surface of the rail head that needs to be oiled.
[0007] The oil block pressure device is arranged in the solid oil block box and can apply a certain pressure to the solid oil block so that the lower end of the solid oil block is closely attached to the oiled surface of the rail head.
[0008] The above-mentioned artificial rail oiling trolley is characterized in that: the oil block pressure device includes an oil block pressure plate, a trolley push rod and a trolley push rod handle, the lower end of the trolley push rod is fixedly connected to the oil block pressure plate, and the upper end of the trolley push rod is fixedly connected to the push rod handle, the oil block pressure plate and the lower end of the push rod can extend into the solid oil block box from the end of the solid oil block box away from the oiling surface and can slide along the inner wall of the solid oil block box to the end close to the oiling surface so that the solid oil block is close to the oiling surface.
[0009] The above-mentioned artificial rail oiling trolley is characterized in that the oil block pressure device also includes a trolley push rod limit block, the trolley push rod limit block is fixedly installed at the lower part of the push rod, and the trolley push rod limit block cooperates with the inner wall of the solid oil block box and can slide up and down along the inner wall of the solid oil block box.
[0010] The above-mentioned artificial rail oiling trolley is characterized in that: the walking device includes a first single-wheel trolley assembly, a second single-wheel trolley assembly, a single-wheel trolley connecting beam and an oil block box fixed beam, the first single-wheel trolley assembly is arranged at the front side of the second single-wheel trolley assembly, one end of the single-wheel trolley connecting beam is fixedly connected to the first single-wheel trolley assembly, the other end of the single-wheel trolley connecting beam is fixedly connected to the second single-wheel trolley assembly, one end of the oil block box fixed beam is fixedly connected to the first single-wheel trolley assembly, the other end of the oil block box fixed beam is fixedly connected to the second single-wheel trolley assembly, the solid oil block box is arranged between the first single-wheel trolley assembly and the second single-wheel trolley assembly, and the solid oil block box is fixedly connected to the oil block box fixed beam.
[0011] The above-mentioned artificial rail oiling trolley is characterized in that the first single-wheel trolley assembly and the second single-wheel trolley assembly have the same structure.
[0012] The above-mentioned artificial rail oiling trolley is characterized in that: the first single-wheel trolley assembly includes a running wheel, the running wheel is made of nylon, and a wheel rim is provided on one side of the running wheel for limiting the lateral position of the running device when running along the rail;
[0013] The walking device also includes a lateral limit device, which includes a mounting column and a lateral limit bearing. The upper end of the mounting column is fixedly connected to the second single-wheel trolley assembly, and the lateral limit bearing is rotatably mounted on the lower end of the mounting column. The lateral limit bearing is located on the opposite side of the wheel rim, and the lateral limit bearing and the wheel rim jointly limit the lateral position of the walking device when it walks along the rail.
[0014] The above-mentioned artificial rail oiling trolley is characterized in that: the number of the single-wheel trolley connecting beams is two, the two single-wheel trolley connecting beams are arranged in parallel, the two single-wheel trolley connecting beams are fixedly connected to the first single-wheel trolley assembly by welding, the two single-wheel trolley connecting beams are fixedly connected to the second single-wheel trolley assembly by welding, the oil block box fixed beam is fixedly connected to the first single-wheel trolley assembly by welding, and the oil block box fixed beam is fixedly connected to the second single-wheel trolley assembly by welding.
[0015] The above-mentioned artificial rail oiling trolley is characterized in that: the solid oil block box is tilted at a predetermined angle, and one end of the solid oil block box located outside the oiling surface coincides with the oiling surface of the rail head that needs to be oiled, the distance between the lowest point of the oiling surface and the top surface of the rail is H, and the length of H is 16 mm.
[0016] Compared with the prior art, the invention has the following advantages:
[0017] 1. The present invention adopts solid lubricant to avoid train skidding and roadbed pollution caused by spraying onto the wheel tread. Compared with liquid lubricant, solid lubricant is not easy to volatilize, which can reduce the occupational health hazards of operators.
[0018] 2. The trolley push rod and trolley push rod handle provided in the oil block pressure device of the present invention enable the operator to walk upright and complete rail oiling without bending over, thereby reducing labor intensity.
[0019] 3. The present invention has a simple structure, the manufacturing materials are easily available and the cost is low.
[0020] 4. The oiling trolley of the present invention is easy to operate and can be operated by one person, which reduces labor and construction costs.
[0021] The invention is further described in detail below through the accompanying drawings and examples. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the invention.
[0023] Figure 2 It is the front view of the walking device and the solid oil block box of the invention.
[0024] Figure 3 for Figure 2 AA section view.
[0025] Figure 4 Use statechart diagrams for inventions.
[0026] Description of reference numerals:
[0027] 1—solid oil block box; 2—oil block pressure plate; 3—trolley push rod;
[0028] 4—Trolley push rod handle; 5—Trolley push rod limit block;
[0029] 6—first single-wheel trolley assembly; 7—second single-wheel trolley assembly;
[0030] 8—single-wheel trolley connecting crossbeam; 9—oil block box fixing crossbeam;
[0031] 10—traveling wheel; 10-1—wheel rim; 11—lateral limit device;
[0032] 11-1—Mounting column; 11-2—Lateral limit bearing; 12—Oil-coated surface. DETAILED DESCRIPTION
[0033] It should be noted that, in the absence of conflict, the embodiments in the present application and the features in the embodiments may be combined with each other. The invention will be described in detail below with reference to the drawings and in combination with the embodiments.
[0034] In order to enable those skilled in the art to better understand the solutions of the invention, the technical solutions in the embodiments of the invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the invention. Obviously, the described embodiments are only embodiments of a part of the invention, not all of the embodiments. Based on the embodiments of the invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the invention.
[0035] It should be noted that the terms "first", "second", etc. in the specification and claims of the invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order and sequence. It should be understood that the data used in this way can be interchanged where appropriate, so as to describe the embodiments of the invention described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to the steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0036] The oiling equipment currently used on the Hong Kong high-speed rail line is the ground-fixed curved rail solid lubrication system (II) designed and invented by the China Academy of Railway Sciences. After a period of use, it was found that the oiling effect was not ideal. First, the failure rate is high, and the oil block feeding device often fails, resulting in the inability to feed according to the original design; second, because the lubricant is solid, it is difficult to use the train wheel flange to "drive" grease for long-distance lubrication; therefore, according to the on-site rail wear detection, the project department added manual oiling work, but the development of manual oiling work increased the labor cost, and the employees bent over for a long time when oiling, which was harmful to the employees' occupational health and had low work efficiency. In view of the above situation, after analysis and research by the project department, it was finally decided to design a manual rail oiling trolley.
[0037] like Figures 1 to 3As shown, this embodiment provides an artificial rail oiling trolley, characterized in that it includes: a running device, a solid oil block box 1 and an oil block pressure device, the running device can move back and forth on the rail along the direction of the rail, the solid oil block box is installed on the running device, the solid oil block box 1 is a tubular structure, one end of the solid oil block box 1 is located on the outside of the rail head surface 12 that needs to be oiled, and the oil block pressure device is arranged in the solid oil block box and can apply a certain pressure to the solid oil block so that the lower end of the solid oil block is close to the oiled surface 12 of the rail head.
[0038] In this embodiment, the solid oil block box 1 is used to install solid oil blocks. Compared with liquid lubrication, it can effectively avoid spraying onto the wheel tread to cause the train to slip and pollute the roadbed, and it can also effectively avoid harm to the occupational health of operators. At the same time, the solid oil block is pressed against the oiling surface 12 by the oil block pressure device, and the oiling is more uniform and reliable.
[0039] In this embodiment, the solid oil block box 1 can be a rectangular tubular structure, a circular tubular structure or other tubular structures with the same cross section. The solid oil block box 1 in this embodiment adopts a rectangular tubular structure.
[0040] like Figure 1 As shown, the oil block pressure device includes an oil block pressure plate 2, a trolley push rod 3 and a trolley push rod handle 4, the lower end of the trolley push rod 3 is fixedly connected to the oil block pressure plate 2, and the upper end of the trolley push rod 3 is fixedly connected to the push rod handle 4, the oil block pressure plate 2 and the lower ends of the push rod 3 can extend into the solid oil block box 1 from the end of the solid oil block box 1 away from the oiled surface 12 and can slide along the inner wall of the solid oil block box 1 to the end close to the oiled surface 12 so that the solid oil block is close to the oiled surface 12.
[0041] In this embodiment, the solid oil block installed in the solid oil block box 1 is pressurized by the trolley push rod handle 4 and the trolley push rod 3, so as to conveniently control the pressure between the solid oil block and the oiling surface 12 and thus control the oiling effect. At the same time, the operator can walk upright and complete the rail oiling without bending over, which reduces the labor intensity.
[0042] In this embodiment, the oil block pressure device also includes a trolley push rod limit block 5, which is fixedly installed at the lower part of the push rod 3. The trolley push rod limit block 5 cooperates with the inner wall of the solid oil block box 1 and can slide up and down along the inner wall of the solid oil block box 1.
[0043] In this embodiment, the trolley push rod limit block 5 plays a stabilizing role, so that the oil block pressure device can apply a certain pressure to the solid oil block, which is convenient for the oil block pressure device to push the artificial rail oiling trolley to move forward and backward along the rail, so as to squeeze the solid oil block to oil and apply oil while walking.
[0044] like Figure 1 and Figure 2 As shown, the walking device includes a first single-wheel trolley assembly 6, a second single-wheel trolley assembly 7, a single-wheel trolley connecting beam 8 and an oil block box fixed beam 9, the first single-wheel trolley assembly 6 is arranged on the front side of the second single-wheel trolley assembly 7, one end of the single-wheel trolley connecting beam 8 is fixedly connected to the first single-wheel trolley assembly 6, the other end of the single-wheel trolley connecting beam 8 is fixedly connected to the second single-wheel trolley assembly 7, one end of the oil block box fixed beam 9 is fixedly connected to the first single-wheel trolley assembly 6, the other end of the oil block box fixed beam 9 is fixedly connected to the second single-wheel trolley assembly 7, the solid oil block box 1 is arranged between the first single-wheel trolley assembly 6 and the second single-wheel trolley assembly 7, and the solid oil block box 1 is fixedly connected to the oil block box fixed beam 9.
[0045] In this embodiment, the first single-wheeled trolley assembly 6 and the second single-wheeled trolley assembly 7 have the same structure.
[0046] The first single-wheeled trolley assembly 6 and the second single-wheeled trolley assembly 7 in this embodiment are conventional single-wheeled trolleys with simple structure, convenient source and low price. The single-wheeled trolley connecting beam 8 and the oil block box fixing beam 9 can be steel plates, round steel, angle iron and other common strip materials on the construction site.
[0047] like Figure 1 As shown, the first single-wheel trolley assembly 6 includes a running wheel 10, the running wheel 10 is made of nylon, and a wheel rim 10-1 is provided on one side of the running wheel 10 for limiting the lateral position of the running device when running along the rail;
[0048] The walking device also includes a lateral limit device 11, which includes a mounting column 11-1 and a lateral limit bearing 11-2. The upper end of the mounting column 11-1 is fixedly connected to the second single-wheel trolley assembly 7, and the lateral limit bearing 11-2 is rotatably mounted on the lower end of the mounting column 11-1. The lateral limit bearing 11-2 is located on the opposite side of the wheel rim 10-1, and the lateral limit bearing 11-2 and the wheel rim 10-1 jointly limit the lateral position of the walking device when it walks along the rail.
[0049] In the present embodiment, the number of the single-wheeled trolley connecting beams 8 is two, the two single-wheeled trolley connecting beams 8 are arranged in parallel, the two single-wheeled trolley connecting beams 8 are fixedly connected to the first single-wheeled trolley assembly 6 by welding, the two single-wheeled trolley connecting beams 8 are fixedly connected to the second single-wheeled trolley assembly 7 by welding, the oil block box fixed beam 9 is fixedly connected to the first single-wheeled trolley assembly 6 by welding, and the oil block box fixed beam 9 is fixedly connected to the second single-wheeled trolley assembly 7 by welding.
[0050] The oil block pressing plate 2, the trolley push rod limiting block 5 and the trolley push rod handle 4 are all fixed on the trolley push rod 3 by welding.
[0051] like Figure 3 As shown, the solid oil block box 1 is tilted at a predetermined angle, and one end of the solid oil block box 1 located outside the oiling surface 12 coincides with the oiling surface 12 of the rail head that needs to be oiled, and the distance between the lowest point of the oiling surface 12 and the top surface of the rail is H, and the length of H is 16 mm.
[0052] The working principle of the invention is: Figure 4 When in use, the walking device is placed on the rail, the solid oil block is placed into the solid oil block box 1 from the upper end of the solid oil block box 1, the solid oil block slides along the solid oil block box 1 into the bottom of the solid oil block box 1, the lower end of the solid oil block contacts the oiled surface 12 of the rail, and then the oil block pressure device is inserted into the solid oil block box 1 along the upper end of the solid oil block box 1, the oil block pressure plate 2 is pressed against the upper end of the solid oil block, and a force is applied to the solid oil block, so that the solid oil block can reliably contact the oiled surface 12 closely to ensure the oiling effect. The operator can apply pressure to the solid oil block through the trolley push rod 3 and the trolley push rod handle 4, and can also push the walking device to move along the rail. The operator can walk upright and can complete the rail oiling without bending over, which reduces the labor intensity.
[0053] The traveling device is provided with a transverse limit bearing 11-2 and a wheel rim 10-1, which are respectively located on the left and right sides of the rail, and the transverse limit bearing 11-2 and the wheel rim 10-1 jointly limit the transverse position of the traveling device when traveling along the rail, so that the oiling position of the oiling device is more accurate.
[0054] The solid oil block box 1 is tilted at a predetermined angle, and one end of the solid oil block box 1 located outside the oiling surface 12 coincides with the oiling surface 12 of the rail head that needs to be oiled, which can stabilize the solid oil block well and make the oiling surface 12 of the solid oil block on the rail more precise.
[0055] The above is only a preferred embodiment of the invention and does not limit the invention in any way. Any simple modification, change and equivalent structural transformation made to the above embodiments based on the technical essence of the invention still falls within the protection scope of the technical solution of the invention.
Claims
1. An artificial rail oiling trolley, characterized in that: include: A running device, which can move back and forth on the rails along the direction of the rails, A solid oil block box (1) is installed on a walking device, the solid oil block box (1) is a tubular structure, one end of the solid oil block box (1) is located outside the surface (12) of the rail head that needs to be oiled, and the solid oil block box (1) is tilted at a predetermined angle. An oil block pressure device, which is arranged in the solid oil block box and can apply a certain pressure to the solid oil block so that the lower end of the solid oil block is closely attached to the oiled surface (12) of the rail head. The oil block pressure device comprises an oil block pressure plate (2), a trolley push rod (3) and a trolley push rod handle (4); the lower end of the trolley push rod (3) is fixedly connected to the oil block pressure plate (2); the upper end of the trolley push rod (3) is fixedly connected to the push rod handle (4); the lower ends of the oil block pressure plate (2) and the push rod (3) can extend into the solid oil block box (1) from an end of the solid oil block box (1) away from the oiling surface (12) and can slide along the inner wall of the solid oil block box (1) toward an end close to the oiling surface (12) so that the solid oil block is close to the oiling surface (12); The oil block pressure device further comprises a trolley push rod limit block (5), wherein the trolley push rod limit block (5) is fixedly mounted on the lower part of the push rod (3), and the trolley push rod limit block (5) cooperates with the inner wall of the solid oil block box (1) and can slide up and down along the inner wall of the solid oil block box (1).
2. The artificial rail oiling trolley according to claim 1, characterized in that: The walking device comprises a first single-wheel trolley assembly (6), a second single-wheel trolley assembly (7), a single-wheel trolley connecting crossbeam (8) and an oil block box fixing crossbeam (9); the first single-wheel trolley assembly (6) is arranged on the front side of the second single-wheel trolley assembly (7); one end of the single-wheel trolley connecting crossbeam (8) is fixedly connected to the first single-wheel trolley assembly (6); the other end of the single-wheel trolley connecting crossbeam (8) is fixedly connected to the second single-wheel trolley assembly (7); one end of the oil block box fixing crossbeam (9) is fixedly connected to the first single-wheel trolley assembly (6); the other end of the oil block box fixing crossbeam (9) is fixedly connected to the second single-wheel trolley assembly (7); the solid oil block box (1) is arranged between the first single-wheel trolley assembly (6) and the second single-wheel trolley assembly (7); the solid oil block box (1) is fixedly connected to the oil block box fixing crossbeam (9).
3. The artificial rail oiling trolley according to claim 2, characterized in that: The first single-wheeled trolley assembly (6) and the second single-wheeled trolley assembly (7) have the same structure.
4. The artificial rail oiling trolley according to claim 3, characterized in that: The first single-wheel trolley assembly (6) comprises a running wheel (10), the running wheel (10) is made of nylon, and a wheel rim (10-1) is provided on one side of the running wheel (10) for limiting the lateral position of the running device when running along the rail; The walking device further comprises a transverse limiting device (11), the transverse limiting device (11) comprising a mounting column (11-1) and a transverse limiting bearing (11-2), the upper end of the mounting column (11-1) being fixedly connected to the second single-wheel trolley assembly (7), the transverse limiting bearing (11-2) being rotatably mounted on the lower end of the mounting column (11-1), the transverse limiting bearing (11-2) being located on a side opposite to the wheel rim (10-1), and the transverse limiting bearing (11-2) and the wheel rim (10-1) jointly limiting the transverse position of the walking device when it is walking along the rail.
5. The artificial rail oiling trolley according to claim 4, characterized in that: The number of the single-wheeled trolley connecting cross beams (8) is two, the two single-wheeled trolley connecting cross beams (8) are arranged in parallel, the two single-wheeled trolley connecting cross beams (8) are fixedly connected to the first single-wheeled trolley assembly (6) by welding, the two single-wheeled trolley connecting cross beams (8) are fixedly connected to the second single-wheeled trolley assembly (7) by welding, the oil block box fixed cross beam (9) is fixedly connected to the first single-wheeled trolley assembly (6) by welding, and the oil block box fixed cross beam (9) is fixedly connected to the second single-wheeled trolley assembly (7) by welding.
6. The artificial rail oiling trolley according to claim 5, characterized in that: One end of the solid oil block box (1) located outside the oiling surface (12) matches the oiling surface (12) of the rail head that needs to be oiled, the distance between the lowest point of the oiling surface (12) and the rail top surface is H, and the length of H is 16 mm; the solid oil block box (1) is a rectangular tubular structure or a circular tubular structure.
Citation Information
Patent Citations
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