A photocatalytic magnesium gelled decorative board processing jig and processing method thereof

Abstract

The present invention discloses a photocatalytic magnesium gelling decorative board processing jig and a processing method thereof, comprising a metal casing, one side of the upper end surface of the metal casing is symmetrically fixed with two right-angle guide sliding arms, the other side of the upper end surface of the metal casing is symmetrically fixed with two guide rods, a cross-connecting plate is fixedly installed between the top ends of the two guide rods, a vertical pressing plate is slidably sleeved on the inner sides of the two guide rods and the two right-angle guide sliding arms, and the bottom surface of the cross-connecting plate is connected to the upper end surface of the vertical pressing plate through two compression springs A located on the inner sides of the guide rods. The present invention directly exposes the photocatalytic coating on the surface of the decorative board to the environment, and uses the light energy provided by light sources such as sunlight and lamplight to photocatalytically oxidize indoor air pollutants such as formaldehyde and benzene series adsorbed on the surface. The device is simple to operate for processing the surface of the decorative board, and effectively improves work efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of photocatalytic magnesium gelling decorative panels, in particular to a photocatalytic magnesium gelling decorative panel processing jig and a processing method thereof. Background Art

[0002] With the rapid development of social economy, people's demand for decorative boards is becoming more and more diverse. Decorative boards are a kind of furniture material and a kind of man-made board. It is a thermosetting laminated plastic made of a variety of special papers after chemical treatment and high temperature and high pressure adhesive. The board surface has various wood grains or patterns, bright and smooth, bright and beautiful colors, and has good physical properties such as high wear resistance, heat resistance, cold resistance, and fire resistance. Among them, magnesium cement decorative board is a commonly used decorative board.

[0003] However, the existing magnesium gelled decorative panels cannot effectively treat indoor air pollutants such as formaldehyde and benzene; therefore, they do not meet existing needs. In this regard, we propose a photocatalytic magnesium gelled decorative panel processing fixture and a processing method thereof. Summary of the invention

[0004] The purpose of the present invention is to provide a photocatalytic magnesium gelled decorative board processing jig and a processing method thereof, so as to solve the problem that the existing magnesium gelled decorative board mentioned in the above background technology cannot effectively treat indoor air pollutants such as formaldehyde and benzene.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a photocatalytic magnesium gelled decorative board processing jig and a processing method thereof, comprising a metal casing, two right-angle guide sliding arms are symmetrically fixedly provided on one side of the upper end surface of the metal casing, two guide rods are symmetrically fixedly provided on the other side of the upper end surface of the metal casing, a cross-connecting plate is fixedly installed between the top ends of the two guide rods, a vertical pressure plate is slidably sleeved on the inner sides of the two guide rods and the two right-angle guide sliding arms, the bottom surface of the cross-connecting plate is connected to the upper end surface of the vertical pressure plate by two compression springs A located on the inner sides of the guide rods, the top end of the right-angle guide sliding arm is connected to the upper end surface of the vertical pressure plate by a compression spring B, a nano-titanium dioxide semiconductor photocatalyst storage tank is fixedly installed on the middle position of the upper end surface of the vertical pressure plate, a pull rod is fixedly provided on one side of the surface of the vertical pressure plate, and a paint roller is rotatably connected to the position of the vertical pressure plate near one side;

[0006] A casing feed port is provided near the bottom end of the rear end face of the metal casing, a feed support plate located at the rear end face of the metal casing is fixedly provided on the rear side of the casing feed port, a support plate is fixedly provided at the rear end of the feed support plate, both sides of the upper side edge of the support plate are fixedly connected with transverse guide rods between the rear end face of the metal casing, the front side of the support plate is connected to a right-angle push plate located above the feed support plate through four compression springs C, the end of the right-angle push plate close to the top is inserted into the interior of the metal casing close to the top, two limit sleeves are symmetrically fixedly provided on both sides of the upper end face of the right-angle push plate, the top end of the limit sleeve is sleeved on the outer surface of the transverse guide rod, racks are provided on both side edges of the outer surface of the right-angle push plate close to the top, and a shaped groove is provided on the rear end face of the right-angle push plate.

[0007] Preferably, long-axis support plates are fixedly installed on both sides of the metal casing, a stepper motor is fixedly installed on the outer surface of one of the long-axis support plates, a long axis is connected through the two long-axis support plates, a driving bevel gear is fixedly installed near the middle of the long axis, a supporting cross plate located on the rear end face of the metal casing is fixedly provided below the driving bevel gear, a vertical shaft is installed on the top end of the supporting cross plate through a roller bearing, a driven bevel gear located on the upper end face of the supporting cross plate is fixedly installed on the top end of the vertical shaft, and a disc brush located on the upper surface of the feed pallet is fixedly installed on the bottom end of the supporting cross plate.

[0008] Preferably, a discharge support plate is fixedly mounted on the front end surface above the metal casing, and the bottom surface of the discharge support plate is fixedly connected to the surface of the metal casing via two support plate support frames.

[0009] Preferably, wool brushes and glue holes are evenly arranged on the surface of the paint roller, a cylindrical cavity is arranged at the axis of the paint roller, and the cylindrical cavity is connected to the nano-titanium dioxide semiconductor photocatalyst storage tank through a hose, and a liquid pump is fixedly installed at a position of the hose near the nano-titanium dioxide semiconductor photocatalyst storage tank.

[0010] Preferably, the stepper motor is connected to the long shaft via a coupling, and the driving bevel gear is meshingly connected to the driven bevel gear.

[0011] Preferably, gears are fixedly installed at both ends of the long axis and at positions located on the inner side of the long axis support plate, and the gears are meshingly connected with the racks.

[0012] Preferably, two support columns are fixedly provided on one side of the bottom surface of the metal casing and the other side of the bottom surface of the feed support plate, and a bottom plate is fixedly installed on the bottom ends of the four support columns.

[0013] Preferably, a U-shaped metal cutting knife is provided below the feed support plate, and a strip knife seat connected between the rear end surface of the metal casing and the two sides of the support plate is fixed above the two upper sides of the U-shaped metal cutting knife, four hydraulic cylinders are evenly fixed between the bottom surface of the U-shaped metal cutting knife and the bottom plate, and a material guide inclined plate located below the strip knife seat is fixed on one side of the U-shaped metal cutting knife.

[0014] Preferably, a machine chamber is provided inside the metal casing, twenty compression springs D are evenly fixed on the bottom surface of the machine chamber, an upper pressure plate is fixedly connected to the top ends of the twenty compression springs D, the rear side edge of the upper pressure plate is in the same horizontal position as the casing feed port, a number of magnesium cementitious decorative panels are pressed between the upper surface of the upper pressure plate and the upper surface of the inner wall of the machine chamber, and an arc surface is provided on the side of the upper pressure plate close to the casing feed port.

[0015] A method for processing a photocatalytic magnesium gelled decorative board processing jig comprises the following steps:

[0016] Step 1: insert the magnesium gelling decorative board as the raw material between the strip knife seat, the guide ramp and the upper surface of the feed support plate, and then open the hydraulic cylinder to push up the hydraulic cylinder, drive the U-shaped metal cutting knife to push up and cut the magnesium gelling decorative board to obtain the required size;

[0017] Step 2: Turn on the stepper motor and the liquid pump on one side of the nano-titanium dioxide semiconductor photocatalyst storage tank. The stepper motor drives the rotation of the long shaft, thereby driving the rotation of the two gears. The rack cooperates with the rotation of the gear, that is, drives the lateral movement, pushes inward near the top, and pushes out the magnesium gelling decorative plate at the top of the metal casing. During the pushing process, the upper surface of the plate contacts the pressed paint roller, and the paint roller rolls as it is pushed out, applying the photocatalyst to the upper surface of the plate.

[0018] Step 3: When the upper plate is pushed out, the magnesium gelling decorative plate that has been cut on the upper surface of the feed tray is also pushed inward by the bottom end, and enters the machine chamber inside the metal casing along the casing feed port. The upper pressing plate is provided with an arc surface on the side close to the casing feed port. As the magnesium gelling decorative plate below is pushed in from the casing feed port, the upper pressing plate is squeezed downward due to the arc surface;

[0019] Step 4: When the upper plate is completely pushed out to the upper surface of the discharge tray after coating, turn off the stepper motor, and the right-angle push plate is pulled back to its original position due to the four compression springs C. At this time, the upper pressure plate is pushed up by the compression spring D to push the lower plate up. The second plate that was previously close to the top becomes the plate at the top, and the work is performed in a reciprocating cycle.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The present invention is convenient for cutting and feeding magnesium gelled decorative panels, and coating the surface with nano titanium dioxide semiconductor photocatalysts. The photocatalytic coating on the surface is directly exposed to the environment, and the light energy provided by light sources such as sunlight and lamplight is used to photocatalytically oxidize indoor air pollutants such as formaldehyde and benzene series adsorbed on the surface, and convert them into carbon dioxide and water, thereby continuously purifying the indoor air. The entire process is simple to operate manually, and only simple operations such as auxiliary feeding, turning on switches, and taking out materials are required, which effectively reduces manpower and greatly improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a structural schematic diagram of the feed support plate of the present invention;

[0024] Figure 3 It is a schematic diagram of the internal structure of the metal casing of the present invention;

[0025] Figure 4 It is a structural schematic diagram of the gear transmission of the present invention;

[0026] Figure 5 It is a partial structural schematic diagram of the disc brush of the present invention;

[0027] Figure 6 It is a partial structural schematic diagram of the transmission mechanism of the present invention;

[0028] Figure 7 It is a structural schematic diagram of another side of the present invention as a whole;

[0029] Figure 8 It is a structural schematic diagram of the bottom surface of the vertical pressing plate of the present invention.

[0030] In the figure: 1. material discharging support plate; 2. vertical pressure plate; 3. guide rod; 4. compression spring A; 5. cross-connecting plate; 6. nano titanium dioxide semiconductor photocatalyst storage tank; 7. compression spring B; 8. right-angle guide slide arm; 9. right-angle push plate; 10. support plate; 11. limit sleeve; 12. rack; 13. compression spring C; 14. groove; 15. strip knife seat; 16. guide inclined plate; 17. support column; 18. bottom plate; 19. U-shaped metal cutting knife; 20 , stepper motor; 21, long axis support plate; 22, metal casing; 23, pallet support frame; 24, hydraulic cylinder; 25, long axis; 26, driving bevel gear; 27, driven bevel gear; 28, supporting cross plate; 29, vertical axis; 30, casing feed port; 31, upper pressure plate; 32, compression spring D; 33, machine chamber; 34, disc brush; 35, hose; 36, pull rod; 37, paint roller; 38, gear; 39, transverse guide rod; 40, feed pallet. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0032] See also Figures 1 to 8 , an embodiment provided by the present invention: a photocatalytic magnesium gelled decorative board processing jig and a processing method thereof, comprising a metal casing 22, two right-angle guide sliding arms 8 are symmetrically fixed on one side of the upper end surface of the metal casing 22, two guide rods 3 are symmetrically fixed on the other side of the upper end surface of the metal casing 22, a cross-connecting plate 5 is fixedly installed between the top ends of the two guide rods 3, a vertical pressing plate 2 is slidably sleeved on the inner sides of the two guide rods 3 and the two right-angle guide sliding arms 8, the bottom surface of the cross-connecting plate 5 is connected to the upper end surface of the vertical pressing plate 2 through two compression springs A4 located on the inner sides of the guide rods 3, the top end of the right-angle guide sliding arm 8 is connected to the upper end surface of the vertical pressing plate 2 through a compression spring B7, a nano titanium dioxide semiconductor photocatalyst storage tank 6 is fixedly installed at the middle position of the upper end surface of the vertical pressing plate 2, a pull rod 36 is fixedly provided on one side of the surface of the vertical pressing plate 2, and a coating roller 37 is rotatably connected to the position of the vertical pressing plate 2 near one side;

[0033] A casing feed port 30 is provided at a position near the bottom end of the rear end face of the metal casing 22, a feed support plate 40 located at the rear end face of the metal casing 22 is fixedly provided on the rear side of the casing feed port 30, a support plate 10 is fixedly provided at the rear end of the feed support plate 40, transverse guide rods 39 are fixedly connected between the two sides of the upper side edge of the support plate 10 and the rear end face of the metal casing 22, a right-angle push plate 9 located above the feed support plate 40 is connected to the front side of the support plate 10 through four compression springs C13, one end of the right-angle push plate 9 near the top is inserted into the interior of the metal casing 22 near the top, two limit sleeves 11 are symmetrically fixedly provided on both sides of the upper end face of the right-angle push plate 9, the top end of the limit sleeve 11 is sleeved on the outer surface of the transverse guide rod 39, racks 12 are provided on both sides of the outer surface of the right-angle push plate 9 near the top, and a shaped groove 14 is provided on the rear end face of the right-angle push plate 9.

[0034] Furthermore, long-axis support plates 21 are fixedly installed on both sides of the metal casing 22, and a stepper motor 20 is fixedly installed on the outer surface of one of the long-axis support plates 21. A long axis 25 is connected through the two long-axis support plates 21, and a driving bevel gear 26 is fixedly installed near the middle of the long axis 25. A supporting cross plate 28 located on the rear end surface of the metal casing 22 is fixedly provided below the driving bevel gear 26. A vertical shaft 29 is installed on the top of the supporting cross plate 28 through a roller bearing, and a driven bevel gear 27 located on the upper end surface of the supporting cross plate 28 is fixedly installed on the top of the vertical shaft 29. A disc brush 34 located on the upper surface of the feed support plate 40 is fixedly installed at the bottom of the supporting cross plate 28.

[0035] Furthermore, a discharging support plate 1 is fixedly mounted on the front end surface above the metal casing 22 , and the bottom surface of the discharging support plate 1 is fixedly connected to the surface of the metal casing 22 via two support plate support frames 23 .

[0036] Furthermore, wool brushes and glue holes are evenly arranged on the surface of the paint roller 37, a cylindrical cavity is arranged at the axis of the paint roller 37, and the cylindrical cavity is connected to the nano-titanium dioxide semiconductor photocatalyst storage tank 6 through a hose 35, and a liquid pump is fixedly installed at a position of the hose 35 near the nano-titanium dioxide semiconductor photocatalyst storage tank 6.

[0037] Furthermore, the stepper motor 20 is connected to the long shaft 25 via a coupling, and the driving bevel gear 26 is meshedly connected to the driven bevel gear 27 .

[0038] Furthermore, gears 38 are fixedly installed at both ends of the long axis 25 and located on the inner side of the long axis support plate 21 , and the gears 38 are meshed and connected with the rack 12 .

[0039] Furthermore, two support columns 17 are fixedly provided on one side of the bottom surface of the metal casing 22 and the other side of the bottom surface of the feed support plate 40 , and a bottom plate 18 is fixedly installed at the bottom ends of the four support columns 17 .

[0040] Furthermore, a U-shaped metal cutting knife 19 is provided below the feed support plate 40, and a strip knife seat 15 connected between the rear end surface of the metal casing 22 and the two sides of the support plate 10 is fixed above the two upper sides of the U-shaped metal cutting knife 19, and four hydraulic cylinders 24 are evenly fixed between the bottom surface of the U-shaped metal cutting knife 19 and the bottom plate 18, and a material guide inclined plate 16 located below the strip knife seat 15 is fixed on one side of the U-shaped metal cutting knife 19.

[0041] Furthermore, a machine chamber 33 is provided inside the metal casing 22, and twenty compression springs D32 are evenly fixed on the bottom surface of the machine chamber 33. An upper pressure plate 31 is fixedly connected to the top end of the twenty compression springs D32. The rear side of the upper pressure plate 31 is at the same horizontal line as the casing feed port 30. A number of magnesium cementitious decorative panels are pressed between the upper surface of the upper pressure plate 31 and the upper surface of the inner wall of the machine chamber 33. The side of the upper pressure plate 31 close to the casing feed port 30 is provided with an arc surface.

[0042] A method for processing a photocatalytic magnesium gelled decorative board processing jig comprises the following steps:

[0043] Step 1: insert the magnesium gel decorative board as the raw material between the strip knife seat 15, the guide inclined plate 16 and the upper surface of the feed support plate 40, and then open the hydraulic cylinder 24, so that the hydraulic cylinder 24 pushes up, driving the U-shaped metal cutting knife 19 to push up and cut the magnesium gel decorative board to obtain the required size;

[0044] Step 2: Turn on the stepper motor 20 and the liquid pump on one side of the nano-titanium dioxide semiconductor photocatalyst storage tank 6. The stepper motor 20 drives the long shaft 25 to rotate, thereby driving the two gears 38 to rotate. The rack 12 cooperates with the rotation of the gear 38, that is, drives 9 to move horizontally. 9 pushes inward near the top of the top to push out the magnesium gelling decorative plate at the top of the metal housing 22. During the pushing process, the upper surface of the plate contacts the pressed coating roller 37. The coating roller 37 rolls as it is pushed out to apply the photocatalyst on the upper surface of the plate.

[0045] Step 3: While the upper plate is being pushed out, the magnesium gelling decorative plate that has been cut on the upper surface of the feed support plate 40 is also pushed inward by the bottom end 9, and enters the machine chamber 33 inside the metal casing 22 along the casing feed port 30. The upper pressing plate 31 is provided with an arc surface on the side close to the casing feed port 30. As the magnesium gelling decorative plate below is pushed in from the casing feed port 30, the upper pressing plate 31 is squeezed downward due to the arc surface;

[0046] Step 4: When the upper plate is completely pushed out to the upper surface of the discharge support plate 1 after coating, turn off the stepper motor 20, and the right-angle push plate 9 is pulled back to reset due to the four compression springs C13. At this time, the upper pressure plate 31 is pushed up by the compression spring D32 to push the lower plate up. The second plate that was previously close to the top becomes the plate at the top, and the work is performed in a reciprocating cycle.

[0047] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A photocatalytic magnesium gelled decorative board processing jig, comprising a metal housing (22), characterized in that: Two right-angle guide slide arms (8) are symmetrically fixed on one side of the upper end surface of the metal housing (22), and two guide rods (3) are symmetrically fixed on the other side of the upper end surface of the metal housing (22). A cross-connecting plate (5) is fixedly installed between the top ends of the two guide rods (3), and a vertical pressure plate (2) is slidably sleeved on the inner sides of the two guide rods (3) and the two right-angle guide slide arms (8). The bottom surface of the cross-connecting plate (5) is connected to the upper end surface of the vertical pressure plate (2) via two compression springs A (4) located on the inner sides of the guide rods (3), and the top end of the right-angle guide slide arm (8) is connected to the upper end surface of the vertical pressure plate (2) via a compression spring B (7). A nano-titanium dioxide semiconductor photocatalyst storage tank (6) is fixedly installed in the middle position of the upper end surface of the vertical pressure plate (2), a pull rod (36) is fixedly installed on one side of the surface of the vertical pressure plate (2), and a coating roller (37) is rotatably connected to the position of the vertical pressure plate (2) near one side. A casing feed port (30) is provided at a position near the bottom end of the rear end surface of the metal casing (22); a feed support plate (40) located at the rear end surface of the metal casing (22) is fixedly provided at the rear side of the casing feed port (30); a support plate (10) is fixedly provided at the rear end of the feed support plate (40); transverse guide rods (39) are fixedly connected between the two sides of the upper side of the support plate (10) and the rear end surface of the metal casing (22); a right-angle push plate (9) located above the feed support plate (40) is connected to the front side of the support plate (10) via four compression springs C (13); an end of the right-angle push plate (9) near the top is inserted into the interior of the metal casing (22) near the top; the right-angle push plate ( 9) Two limiting sleeves (11) are symmetrically fixedly provided on both sides of the upper end surface, the top end of the limiting sleeve (11) is sleeved on the outer surface of the transverse guide rod (39), the two sides of the right-angle push plate (9) close to the upper outer surface are provided with racks (12), the rear end surface of the right-angle push plate (9) is provided with a shaped groove (14), both sides of the metal housing (22) are fixedly installed with long axis support plates (21), the outer surface of one of the long axis support plates (21) is fixedly installed with a stepping motor (20), a long axis (25) is connected through the two long axis support plates (21), and an active bevel gear (26) is fixedly installed near the middle of the long axis (25), and the active bevel gear (26) is fixedly installed. A supporting horizontal plate (28) is fixedly provided at the bottom and is located at the rear end surface of the metal housing (22). A vertical shaft (29) is installed at the top of the supporting horizontal plate (28) through a roller bearing. A driven bevel gear (27) is fixedly installed at the top of the vertical shaft (29) and is located at the upper end surface of the supporting horizontal plate (28). A disc brush (34) is fixedly installed at the bottom of the supporting horizontal plate (28) and is located on the upper surface of the feed support plate (40). The surface of the paint roller (37) is evenly provided with wool brushes and glue penetration holes. A cylindrical cavity is provided at the axis of the paint roller (37), and the cylindrical cavity is connected to the nano-titanium dioxide semiconductor photocatalyst storage tank (6) through a hose (35). The hose (35) is close to the nano-titanium dioxide semiconductor photocatalyst storage tank (6). A liquid pump is fixedly installed at the position of the conductor photocatalyst storage tank (6); the stepping motor (20) is connected to the long shaft (25) via a coupling; the driving bevel gear (26) is meshingly connected to the driven bevel gear (27); gears (38) are fixedly installed at both ends of the long shaft (25) and located on the inner side of the long shaft support plate (21); the gears (38) are meshingly connected to the rack (12); two support columns (17) are fixedly installed on one side of the bottom surface of the metal housing (22) and on the other side of the bottom surface of the feed support plate (40); a bottom plate (18) is fixedly installed at the bottom ends of the four support columns (17); a U-shaped metal cutting knife (19) is provided below the feed support plate (40);A strip-shaped knife seat (15) connected between the rear end surface of the metal housing (22) and the two sides of the support plate (10) is fixedly provided above the two upper sides of the U-shaped metal cutting knife (19), four hydraulic cylinders (24) are evenly fixedly provided between the bottom surface of the U-shaped metal cutting knife (19) and the bottom plate (18), and a material guide inclined plate (16) located below the strip-shaped knife seat (15) is fixedly provided on one side of the U-shaped metal cutting knife (19).

2. A photocatalytic magnesium gelled decorative board processing jig according to claim 1, characterized in that: A discharge support plate (1) is fixedly mounted on the front end surface above the metal casing (22), and the bottom surface of the discharge support plate (1) is fixedly connected to the surface of the metal casing (22) via two support plate support frames (23).

3. A photocatalytic magnesium gelled decorative board processing jig according to claim 2, characterized in that: A machine chamber (33) is provided inside the metal casing (22), twenty compression springs D (32) are evenly fixed on the bottom surface of the machine chamber (33), and an upper pressing plate (31) is fixedly connected to the top ends of the twenty compression springs D (32), the rear side of the upper pressing plate (31) is in the same horizontal position as the casing feed opening (30), a plurality of magnesium cementitious decorative plates are pressed between the upper surface of the upper pressing plate (31) and the upper surface of the inner wall of the machine chamber (33), and a circular arc surface is provided on the side of the upper pressing plate (31) close to the casing feed opening (30).

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