A beam elastic pin quick installation device

By designing beam elastic pin rapid installation equipment, and using technical means such as feeding racks, feed bearing racks and electro-hydraulic pumps, the problems of low installation efficiency and difficult to guarantee the quality of longitudinal beam elastic pins in the existing technology are solved, and an efficient and automated installation process is achieved, and production efficiency and product quality are improved.

CN111660256BActive Publication Date: 2025-03-25HUATING COAL GRP CO LTD
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Patent Information

Application Number
CN202010602390.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-29
Publication Date
2025-03-25
Estimated Expiration
2040-06-29

AI Technical Summary

Technical Problem

In the prior art, the installation of longitudinal beam elastic pins relies on manual hammer strikes, which are inefficient and prone to damage the elastic pins, and the installation quality is difficult to ensure.

Method used

A beam elastic pin rapid installation equipment is designed, using a feeding rack and a feeding rack structure, combining an electric hydraulic pump and a press-fit assembly to achieve automated elastic pin installation.

Benefits of technology

It improves the efficiency and product quality of longitudinal beam production, reduces manual operation, avoids damage to elastic pins, and ensures consistency of installation quality.

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Abstract

The present invention discloses a beam elastic pin quick installation device, comprising a feeding rack and a receiving rack, the ends of the feeding rack and the receiving rack are connected, and the connection between the feeding rack and the receiving rack is provided with two groups of angle steel beams distributed in parallel, the connection between the angle steel beams on both sides is provided with a guide plate, and the guide plate is provided with a limit plate on the side of the angle steel beam on the feeding rack, and the middle part of the inner wall of the angle steel beam is equidistantly and parallelly fixedly connected with a roller through an axis, and the outer wall of the end of the feeding rack away from the limit plate is fixedly connected with a first oblique beam, and the outer wall of the first oblique beam is fixedly connected with an elastic feeding block. The present invention replaces the previous method of installing elastic pins by hammering, ensures the installation quality of the longitudinal beam elastic pin, avoids the damage of the elastic pin during the installation process, and is simple to manufacture, improves production efficiency from feeding, longitudinal beam elastic pin installation, and finished product packaging, reduces labor intensity, and eliminates the damage of the elastic pin.
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Description

Technical Field

[0001] The invention relates to the technical field of telescopic belt conveyor parts, and in particular to a beam elastic pin quick installation device. Background Art

[0002] The pipe longitudinal beam is an important intermediate component of the telescopic belt conveyor. Each belt conveyor requires a large number of pipe longitudinal beams. For the production of pipe longitudinal beams, the installation of longitudinal beam elastic pins is an important process for the production of pipe longitudinal beams. Its production efficiency and safety directly affect the efficiency and safety of the longitudinal beam production process. In the past, the installation of elastic pins was done manually by hammering. This method is inefficient, easy to damage the elastic pins, difficult to guarantee the installation quality, and has high labor intensity.

[0003] The hydraulic mechanical installation longitudinal beam elastic pin equipment developed and produced can improve production efficiency and ensure product quality. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a beam elastic pin quick installation device.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A beam elastic pin quick installation device comprises a feeding rack and a receiving rack, the ends of the feeding rack and the receiving rack are connected, and the connection between the feeding rack and the receiving rack is provided with two groups of parallel angle steel beams, the connection between the angle steel beams on both sides is provided with guide plates, and the side of the guide plate close to the angle steel beam on the feeding rack is provided with a limiting plate, the middle part of the inner wall of the angle steel beam is equidistantly and parallelly connected to a roller through an axis, the outer wall of the end of the feeding rack away from the limiting plate is fixedly connected to a first oblique beam, and the outer wall of the first oblique beam is fixedly connected There is an elastic feeding block, and the other side of the feeding rack is located at the top outer wall of the guide plate and is fixedly connected with a press-fitting assembly. The press-fitting assembly includes a guide rod, a press-fitting positioning rod, a press-fitting head, a flange sleeve, a flange seat and an oil cylinder, and one end of the piston rod of the oil cylinder is connected to the inner wall of the flange seat, the flange sleeve is clamped on the inner wall of the flange seat, and the end outer wall of the press-fitting head is fixedly connected to the inner wall of the flange sleeve, the end of the press-fitting positioning rod is inserted in the middle of the inner wall of the press-fitting head, and the end of the guide rod is adjusted on the outer wall of the press-fitting positioning rod.

[0007] Preferably, the elastic feeding block includes a semi-circular head bolt, a spring, a fixed square tube and a nut, and the spring is sleeved on the outer wall of the semi-circular head bolt, the bottom outer wall of the semi-circular head bolt is inserted into the middle part of the inner wall of the fixed square tube, and the end outer wall of the semi-circular head bolt and the nut are threadedly engaged and fixed.

[0008] Preferably, an electric hydraulic pump is further included, one end of the press-fit assembly is connected to a high-pressure oil pipe, and the other end of the high-pressure oil pipe is connected to the electric hydraulic pump.

[0009] Preferably, the electric hydraulic pump is connected to a foot switch, and the foot switch is connected to a PLC controller via a wire.

[0010] Preferably, the material support frame further comprises a support frame body and a second oblique beam, and the second oblique beam is fixedly connected to the outer walls on both sides of the support frame body.

[0011] Preferably, a limiting hole is provided on the inner wall of the press-fitting head, and the limiting hole is located on the inner wall of the connection between the press-fitting head and the flange sleeve.

[0012] Preferably, blocking pipes are evenly and parallelly distributed on the outer walls of both sides of the angle steel beam.

[0013] The beneficial effects of the present invention are:

[0014] 1. The feeding rack in the beam elastic pin quick installation equipment can place multiple longitudinal beams at one time, avoiding manual lifting and placing of pipe longitudinal beams multiple times, improving production efficiency, and feeding rollers are designed on the feeding rack and the supporting rack to reduce friction, so that the pipe longitudinal beams do not need to be pushed laboriously when the equipment is running.

[0015] 2. The electric hydraulic pump is used to provide power for the quick installation of elastic pins of this beam instead of manual knocking, and is equipped with a foot pedal switch. Compared with the push-button switch, it is easy to operate. Hydraulic power is input into the cylinder to drive the cylinder piston rod to reciprocate, drive the pressing head, guide rod and elastic pin to install the elastic pin, and a limit hole is designed on the pressing head to ensure that the exposed length of the elastic pin meets the quality requirements.

[0016] 3. After the elastic pins on the entire pipe longitudinal beam are installed in sequence in this beam elastic pin quick installation equipment, it is moved to the material support frame and slides onto the bottom frame of the material support frame by gravity, which is convenient for forklift transportation and overall packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of a beam elastic pin quick installation device proposed by the present invention;

[0018] Figure 2 A schematic diagram of the structure of a feeder frame of a beam elastic pin quick installation device proposed by the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of an elastic feeding block of a beam elastic pin quick installation device proposed by the present invention;

[0020] Figure 4 This is a schematic diagram of the structure of a press-fit assembly of a beam elastic pin quick installation device proposed by the present invention;

[0021] Figure 5 A schematic diagram of the structure of a material support frame of a beam elastic pin quick installation device proposed by the present invention;

[0022] Figure 6 The present invention is a schematic diagram of the side cross-sectional structure of a press-fitting head of a beam elastic pin quick installation device proposed by the present invention.

[0023] In the figure: 1 feeding rack, 2 rollers, 3 press-fitting assembly, 4 high-pressure oil pipe, 5 material support rack, 6 electric hydraulic pump, 7 foot switch, 8 elastic feeding block, 9 first oblique beam, 10 angle steel beam, 11 stop pipe, 12 limit plate, 13 guide plate, 14 semicircular head bolt, 15 spring, 16 fixed square tube, 17 nut, 18 guide rod, 19 press-fitting positioning rod, 20 press-fitting head, 21 flange sleeve, 22 flange seat, 23 oil cylinder, 24 angle steel beam, 25 second oblique beam, 26 support frame, 27 limit hole. DETAILED DESCRIPTION

[0024] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention. Obviously, what is described is only a part of the present invention, not all of it.

[0025] Reference Figure 1-6 , a beam elastic pin quick installation device, Figure 1 This is the general assembly drawing of the longitudinal beam elastic pin quick installation equipment. Figure 1 It can be seen that the longitudinal beam elastic pin quick installation equipment is mainly composed of a feeding rack 1, a roller 2, a pressing device 3, a high-pressure oil pipe 4, a material receiving rack 5, an electric hydraulic pump 6, and a pedal switch 7.

[0026] In order to improve production efficiency, multiple pipe longitudinal beams are placed on the feeding rack 1, and the design is as follows Figure 2 The feeding rack shown in the figure. Multiple pipe longitudinal beams can be placed on the inclined beam 9, and with the elastic feeding block 8, each time one pipe is pressed, the material is fed once. The rollers 2 are installed on the angle steel beams 10 and 24 to achieve rolling feeding of the device, reduce friction resistance, and improve transportation efficiency. Because the press-fitted longitudinal beam is a round tube, it is prevented from falling from the feeding rack 1 and the receiving rack 5 during transportation, and a special pipe blocking tube 11 is designed.

[0027] like Figure 3 The elastic feeding block 8 shown is made of a simple elastic feeding block 8 using a semicircular head bolt 14, a spring 15, a fixed square tube 16 and a nut 17. It is easy to make. When feeding is needed, it is only necessary to gently move the pipe longitudinal beam, and gravity compresses the spring so that the pipe longitudinal beam rolls over the upper part of the semicircular head bolt to the feeding roller. When the pipe longitudinal beam is manually moved, the elastic feeding block 8 can play a blocking role.

[0028] The press-fitting head 20 is designed with a limiting hole, so that when the elastic pin is installed, the exposed portion of the elastic pin can be the same depth as the limiting hole, ensuring that the exposed portion of all elastic pins is of the same length after installation, thereby improving product quality.

[0029] During the press-fitting operation, firstly, the elastic pin is set on the press-fitting positioning rod 19, and after the longitudinal beam hole of the pipe is aligned with the press-fitting positioning rod 19, the guide rod 18 is passed through the guide plate 13, penetrated from the longitudinal beam hole, and matched with the press-fitting positioning rod 19. When the foot switch 7 is stepped on, the electric hydraulic pump 6 is activated, and the high-pressure oil is sent to the oil cylinder 23. The piston rod of the oil cylinder 23 extends, driving the press-fitting head 20, the press-fitting positioning rod 19, and the guide rod 18 to push toward the longitudinal beam direction, so as to install the elastic pin.

[0030] When the pressing operation is completed, the guide tube 18 is pulled out, and the foot switch 7 is stepped on, the oil cylinder 23 is contracted, and the entire pressing part is contracted. In order to prevent the longitudinal beam from adhering to the pressing part, a limit plate 12 is designed on the feeding frame 1 to achieve the separation effect.

[0031] like Figure 4 As shown in the structural diagram of the press-fitting device, the press-fitting head 20, the flange sleeve 21, the flange seat 22, etc. are all connected by bolts to facilitate the replacement of the press-fitting parts.

[0032] like Figure 5 , Figure 6 As shown in the structural diagram of the material receiving frame, after the elastic pin of the longitudinal beam is installed, it is transported to the material receiving frame, pushing the longitudinal beam to roll along the inclined beam 25 to the support frame body 26. When the number of longitudinal beams reaches the packaging number, the longitudinal beams are supported by the support frame body 26, which is convenient for packaging and forklift transportation, thereby improving production efficiency.

[0033] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", "first", "second", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A beam elastic pin quick installation device, comprising a feeding frame (1) and a receiving frame (5), characterized in that: The ends of the feeding frame (1) and the receiving frame (5) are connected, and two groups of angle steel beams (10) distributed in parallel are provided at the connection between the feeding frame (1) and the receiving frame (5). Guide plates (13) are provided at the connection between the angle steel beams (10) on both sides, and a limiting plate (12) is provided on the side of the guide plate (13) close to the angle steel beam (10) on the feeding frame (1). The middle part of the inner wall of the angle steel beam (10) is equidistantly parallel and fixedly connected with a roller (2) through an axis. The feeding frame (1) ) is fixedly connected to an outer wall of one end away from the limit plate (12) with a first inclined beam (9), and an outer wall of the first inclined beam (9) is fixedly connected to an elastic feeding block (8), and the other side of the feeding frame (1) is fixedly connected to an outer wall at the top of the guide plate (13), and the pressing assembly (3) comprises a guide rod (18), a pressing positioning rod (19), a pressing head (20), a flange sleeve (21), a flange seat (22) and an oil cylinder (23), and the oil cylinder (23) is movable One end of the plug rod is connected to the inner wall of the flange seat (22), the flange sleeve (21) is clamped on the inner wall of the flange seat (22), and the outer wall of the end of the press-fitting head (20) is fixedly connected to the inner wall of the flange sleeve (21), the end of the press-fitting positioning rod (19) is inserted into the middle of the inner wall of the press-fitting head (20), and the end of the guide rod (18) is adjusted on the outer wall of the press-fitting positioning rod (19), and the elastic feeding block (8) includes a semicircular head bolt (14), a spring (15), a fixing The fixed square tube (16) and the nut (17) are provided, and the spring (15) is sleeved on the outer wall of the semicircular head bolt (14), the outer wall of the bottom end of the semicircular head bolt (14) is inserted into the middle part of the inner wall of the fixed square tube (16), and the outer wall of the end of the semicircular head bolt (14) and the nut (17) are threadedly engaged and fixed, and the material support frame (5) also includes a support frame body (26) and a second inclined beam (25), and the second inclined beam (25) is fixedly connected to the outer walls of both sides of the support frame body (26).

2. A beam elastic pin quick installation device according to claim 1, characterized in that: It also includes an electric hydraulic pump (6), one end of the press-fit assembly (3) is connected to a high-pressure oil pipe (4), and the other end of the high-pressure oil pipe (4) is connected to the electric hydraulic pump (6).

3. A beam elastic pin quick installation device according to claim 2, characterized in that: The electric hydraulic pump (6) is connected to a foot switch (7), and the foot switch (7) is connected to a PLC controller via a wire.

4. A beam elastic pin quick installation device according to claim 1, characterized in that: The inner wall of the press-fitting head (20) is provided with a limiting hole (27), and the limiting hole (27) is located on the inner wall of the connection between the press-fitting head (20) and the flange sleeve (21).

5. The beam elastic pin quick installation device according to claim 1, characterized in that: The outer walls of both sides of the angle steel beam (10) are provided with blocking pipes (11) distributed in parallel and at equal distances.

Citation Information

Patent Citations

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  • Beam elastic pin rapid installation equipment

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