Conductive mechanism and vacuum cleaner

Through the elastic contact design and automatic assembly of conductive components and contact terminals, the problem of poor contact between conductive parts in the rechargeable vacuum cleaner is solved, the assembly efficiency and accuracy are improved, and the service life is extended.

CN111685650BActive Publication Date: 2025-07-11SUZHOU EASYCLEAN ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202010535837.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-12
Publication Date
2025-07-11
Estimated Expiration
2040-06-12

AI Technical Summary

Technical Problem

In existing rechargeable vacuum cleaners, the conductive parts are prone to poor contact, and it is difficult to ensure electrical contact between the dust cup and the fuselage in a limited space.

Method used

The combined design of conductive components, fixtures and elastic parts is adopted to achieve elastic contact between the conductive parts and the contact terminals, and through automatic assembly, avoid human intervention and optimize the spatial layout.

Benefits of technology

It improves the assembly efficiency and accuracy of conductive components, extends service life, reduces manpower operation, and ensures the stability of conductive performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a conductive mechanism and a vacuum cleaner, which include a conductive component and a contact terminal that abuts and contacts the conductive component. The conductive component includes a conductive member, a fixing member that at least partially houses the conductive member and allows the conductive member to move relatively, and an elastic member disposed between the conductive member and the fixing member. The contact terminal includes a contact portion that abuts and contacts the conductive member, a first side portion that is bent on one side of the contact portion, and a second side portion that is bent on the other side of the contact portion. The advantages of the present invention are: small volume, no need for human intervention, can improve the assembly efficiency with high precision, and long service life.
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Description

Technical Field

[0001] The present invention relates to a conductive mechanism and a vacuum cleaner. Background Art

[0002] At present, for rechargeable vacuum cleaners on the market, charging is usually achieved by the self-elasticity and conductivity of metal sheets between the vacuum cleaner main body and the charging base. However, these metal sheets are prone to poor contact at the conductive parts during use. Moreover, to cooperate with the application of an electric floor brush, wires need to be placed in the dust cup, and how to ensure electrical contact between the dust cup and the body within a specific space is also a major problem to be faced. Summary of the Invention

[0003] The object of the present invention is to provide a conductive mechanism and a vacuum cleaner, which can achieve elastic contact between the conductive component and the contact terminal, and the conductive component is an automated assembly component with a small volume, no need for human intervention, high assembly efficiency, high precision, and long service life.

[0004] One technical solution of the present invention is: a conductive mechanism, which includes a conductive component and a contact terminal that abuts against the conductive component. The conductive component includes a conductive member, a fixing member that at least partially houses the conductive member and allows the conductive member to move relatively, and an elastic member disposed between the conductive member and the fixing member. The contact terminal includes a contact portion that abuts against the conductive member, a first side portion that is bent on one side of the contact portion, and a second side portion that is bent on the other side of the contact portion.

[0005] Preferably, the conductive member includes a head, a tail, and an intermediate portion located between the head and the tail, so that the head is exposed, while the intermediate portion and the tail are not exposed.

[0006] Preferably, the fixing member includes a fixing front end, a receiving cavity located inside the fixing front end and housing the intermediate portion and the elastic member, and a welding end that is integrally connected to one end of the fixing front end and welded to the circuit board at the other end. The elastic member is covered by the fixing member to enable relative movement between the conductive member and the fixing member and ensure conductivity.

[0007] Preferably, the conductive member, the fixing member, and the elastic member are all made of conductive metal materials to ensure good conductivity.

[0008] Preferably, the fixing front end is provided with a riveting portion that can be in electrical contact with the head, and the riveting portion allows the head to be exposed and prevents the intermediate portion from detaching from the receiving cavity. Through the riveting process, automated assembly is ensured and human intervention is reduced.

[0009] Preferably, one end of the elastic member is in electrical contact with the fixing front end to enhance conductivity.

[0010] Another technical solution of the present invention is: a vacuum cleaner having the above conductive mechanism, which includes a body, a dust cup detachably fitted to the body, a motor disposed in the body, and a vacuum cleaner accessory electrically connected to the dust cup. The conductive mechanism is located on one side of the body, and the dust cup is provided with a contact terminal in contact with the conductive mechanism. The conductive mechanism includes a conductive component and a contact terminal in abutting contact with the conductive component. The conductive component includes a conductive member, a fixing member at least partially accommodating the conductive member and allowing relative movement of the conductive member, and an elastic member disposed between the conductive member and the fixing member. The contact terminal includes a contact portion in abutting contact with the conductive member, a first side portion bent on one side of the contact portion, and a second side portion bent on the other side of the contact portion.

[0011] Preferably, the dust cup includes an air inlet at one end, an air outlet at the other end adjacent to the contact terminal, a conductive terminal adjacent to the air inlet, a cyclone air inlet assembly therein, a cyclone air outlet assembly connected to the cyclone air inlet assembly, and a filter member downstream of the cyclone air outlet assembly. The contact terminal is located downstream and below the filter member; to reasonably utilize space and optimize the layout.

[0012] Preferably, the contact terminal and the conductive terminal are connected by a wire to reduce space, and the conductive mechanism is located on one side of the air inlet end of the motor to optimize the layout.

[0013] Another technical solution of the present invention is: a conductive mechanism, characterized in that it includes a conductive component and a contact terminal in abutting contact with the conductive component. The conductive component includes a conductive member, a fixing member at least partially accommodating the conductive member and allowing relative movement of the conductive member, and an elastic member disposed between the conductive member and the fixing member and jointly covered by the conductive member and the fixing member. The contact terminal includes a contact portion in abutting contact with the conductive member, a first side portion bent on one side of the contact portion, and a second side portion bent on the other side of the contact portion.

[0014] The advantages of the present invention are: realizing elastic contact between the conductive component and the contact terminal, and the conductive component is an automatic assembly component, with a small volume, no need for human intervention, which can improve the assembly efficiency and accuracy, and has a long service life. Description of the Drawings

[0015] The present invention will be further described below in conjunction with the drawings and embodiments:

[0016] Figure 1 is a perspective view of the first embodiment of the present invention;

[0017] Figure 2 is an internal structure diagram of the first embodiment of the present invention;

[0018] Figure 3It is a cross-sectional view of the second embodiment of the present invention;

[0019] Figure 4 It is a cross-sectional view of the third embodiment of the present invention;

[0020] Figure 5 It is an exploded view of the third embodiment of the present invention;

[0021] Figure 6 It is a perspective view of the connection between the third embodiment of the present invention and a vacuum cleaner accessory;

[0022] Figure 7 It is an exploded view of the dust cup in the third embodiment of the present invention;

[0023] Figure 8 It is a perspective view of the contact terminal in the third embodiment of the present invention. Detailed implementation manners

[0024] Embodiment: As Figure 1-2 shown, the present invention discloses a first embodiment of a conductive component 140, which includes: a conductive member 142, a fixing member 144 that at least partially houses the conductive member 142 and allows the conductive member 142 to move relatively, and an elastic member 146 disposed between the conductive member 142 and the fixing member 144 and covered by the conductive member 142 or the fixing member 144. The conductive member 142, the fixing member 144, and the elastic member 146 are all made of conductive materials, and more preferably metal materials. The elastic member 146 is preferably a spring. The conductive component is an automated assembly component, which does not require human intervention, can improve the assembly efficiency, has high precision, and a long service life.

[0025] The conductive member 142 includes a head 1420, a tail 1424, and an intermediate portion 1422 located between the head 1420 and the tail 1424. The diameter of the head 1420 is larger than the diameter of the tail 1424 and smaller than the diameter of the intermediate portion 1422. The tail 1424 is sleeved with the elastic member 146.

[0026] The fixing member 144 includes a fixing front end 1440, a receiving cavity 1442 located inside the fixing front end 1440 and housing the intermediate portion 1422 and the elastic member 146, and a welding end 1444 that is integrally connected to one end of the fixing front end 1440 and welded to the circuit board at the other end. The fixing front end 1440 is provided with a riveting portion 1443 that can be in electrical contact with the head 1420. The riveting portion 1443 allows the head 1420 to be exposed and prevents the intermediate portion 1422 from detaching from the receiving cavity 1442. To further ensure the electrical conductivity, one end of the elastic member 146 remains in electrical contact with the fixing front end 1440. Moreover, the elastic member 146 is located inside the receiving cavity 1442, is not affected by the outside, and does not require manual assembly, with high assembly efficiency.

[0027] As Figure 3As shown, the present invention discloses a second embodiment of a conductive component 340, which includes: a conductive member 342, a fixing member 344 that at least partially houses the conductive member 342 and allows the conductive member 342 to move relatively, and an elastic member 346 disposed between the conductive member 342 and the fixing member 344 and jointly covered by the conductive member 342 and the fixing member 344. The conductive member 342, the fixing member 344, and the elastic member 346 are all made of conductive materials, more preferably metal materials, and the elastic member 146 is preferably a spring. The conductive component is an automated assembly component, which does not require human intervention, can improve the assembly efficiency, has high precision, and a long service life.

[0028] The conductive member 342 includes a head 3420, a tail 3422, and a receiving portion 3424 located between the head 3420 and the tail 3422 and at least receiving one end of the elastic member 346. The diameter of the head 3420 is greater than the diameter of the receiving portion 3424 and less than the diameter of the tail 3422. Since the receiving portion 3424 occupies most of the space of the conductive member 342, it can save material costs and the process is simpler.

[0029] The fixing member 344 is the same as the fixing member 144 in the first embodiment. It includes a fixing front end 3440, a receiving cavity 3442 located inside the fixing front end 3440 and housing the tail 3422 and the elastic member 346, and a welding end 3444 with one end integrally connected to the fixing front end 3440 and the other end welded to the circuit board. The fixing front end 3440 is provided with a riveting portion 3443 that can be in electrical contact with the head 3420. The riveting portion 3443 allows the head 3420 to be exposed and prevents the tail 3422 from detaching from the receiving cavity 3442. The other end of the elastic member 346 remains in electrical contact with the inner wall of the fixing front end 1440. Moreover, the elastic member 346 is located inside the receiving portion 3424 and the receiving cavity 3442, is not affected by the outside, and does not require manual assembly, so the assembly efficiency is high.

[0030] As Figures 4-8 shown, the present invention discloses a third embodiment of a vacuum cleaner, which includes a body 100, a dust cup 200 detachably fitted to the body 100, a motor 300 disposed inside the body 100, a power supply 400 that provides power to the motor 300 and is detachable, and a vacuum cleaner accessory 500 connected to the dust cup 200. The vacuum cleaner accessory 500 is a conductive telescopic tube in this embodiment, and can also be an electric floor brush or other electric accessories. The power supply 400 is a DC power supply such as a lithium battery or a nickel-metal hydride battery.

[0031] The body 100 includes a support portion 110, a grip portion 120 spaced apart from the support portion 110, and a connecting portion 130 connecting the bottoms of the support portion 110 and the grip portion 120. A contact surface 112 for supporting the dust cup 200 is provided at the top of the support portion 110. The contact surface 112 is preferably an arc surface to cooperate with the cylindrical dust cup. The conductive component 140 is located above the contact surface 112 and on one side of the air inlet end of the motor 300, and the number thereof is three, and is welded to the circuit board 150, while the circuit board 150 is snap-fixed by a pair of locking arms 162 of the fixing frame 160.

[0032] The dust cup 200 includes an air inlet 202 at one end, an air outlet 204 at the other end, a contact terminal 210 adjacent to the air outlet 204, a conductive terminal 220 adjacent to the air inlet, a cyclone air inlet assembly 230 therein, a cyclone air outlet assembly 240 connected to the cyclone air inlet assembly 230, and a filter element 250 downstream of the cyclone air outlet assembly 240. The cyclone air inlet assembly 230 is provided with a wire channel 232, and the contact terminal 210 and the conductive terminal 220 are connected by a wire 234. The wire 234 at least partially passes through the wire channel 232 and is independent of the cyclone air inlet channel.

[0033] The contact terminal 210 includes a contact portion 212, a first side portion 214 bent on one side of the contact portion 212, and a second side portion 216 bent on the other side of the contact portion 212. One end of the second side portion 216 is formed with an inverted buckle 218, and the other end is formed with a welding hole 219. There are also inverted buckles 218 inside the first side portion 214. The two inverted buckles 218 are oppositely arranged and are used to be embedded into the dust cup 200.

[0034] During operation, the head 1420 of the conductive member 142 abuts against the contact portion 212 under the action of the elastic member 146. Thus, the current of the power supply 400 passes through the circuit board 150, the fixing member 144, the conductive member 142, then through the contact portion 212 and the welding hole 219 of the contact terminal 210, and then is transmitted to the conductive terminal 220 through the wire 234, and finally transmitted to the vacuum cleaner accessory 500.

[0035] The advantages of the present invention are: realizing elastic contact between the conductive component and the contact terminal, and the conductive component is an automatic assembly component, which is small in size, does not require human intervention, can improve the assembly efficiency and has high precision and long service life.

[0036] Various modifications to these embodiments will be apparent to those of ordinary skill in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A conductive mechanism, characterized in that It includes a conductive component and a contact terminal that abuts and contacts the conductive component. The conductive component includes a conductive element, a fixing element that at least partially houses the conductive element and allows relative movement of the conductive element, and an elastic element disposed between the conductive element and the fixing element. The contact terminal includes a contact portion that abuts and contacts the conductive element, a first side portion bent on one side of the contact portion, and a second side portion bent on the other side of the contact portion. The fixing element includes a fixing front end, a receiving cavity located within the fixing front end that houses the middle portion and the elastic element, and a welding end that is integrally connected to the fixing front end at one end and welded to the circuit board at the other end, and the elastic element is covered by the fixing element. The conductive element includes a head, a tail, and a middle portion located between the head and the tail. The conductive element, the fixing element, and the elastic element are all made of conductive metal materials. The fixing front end is provided with a riveting portion that can be electrically contacted with the head, and the riveting portion allows the head to be exposed and prevents the middle portion from detaching from the receiving cavity.

2. The conductive mechanism according to claim 1, characterized in that: One end of the elastic element is electrically contacted with the fixing front end.

3. A vacuum cleaner having the conductive mechanism as described in claim 1, characterized in that: It includes a body, a dust cup detachably fitted to the body, a motor disposed within the body, and a vacuum cleaner accessory electrically connected to the dust cup. The conductive mechanism is located on one side of the body, and the dust cup is provided with a contact terminal that contacts the conductive mechanism.

4. The vacuum cleaner according to claim 3, wherein: The dust cup includes an air inlet at one end, an air outlet at the other end adjacent to the contact terminal, a conductive terminal adjacent to the air inlet, a cyclone air inlet assembly located therein, a cyclone air outlet assembly interconnected with the cyclone air inlet assembly, and a filter element downstream of the cyclone air outlet assembly. The contact terminal is located downstream and below the filter element.

5. The vacuum cleaner according to claim 4, characterized in that: The contact terminal is connected to the conductive terminal by a wire, and the conductive mechanism is located on one side of the air inlet end of the motor.

6. A conductive mechanism, characterized in that It includes a conductive component and a contact terminal that abuts and contacts the conductive component. The conductive component includes a conductive element, a fixing element that at least partially houses the conductive element and allows relative movement of the conductive element, and an elastic element disposed between the conductive element and the fixing element and covered by both the conductive element and the fixing element. The contact terminal includes a contact portion that abuts and contacts the conductive element, a first side portion bent on one side of the contact portion, and a second side portion bent on the other side of the contact portion. The fixing element includes a fixing front end, a receiving cavity located within the fixing front end that houses the middle portion and the elastic element, and a welding end that is integrally connected to the fixing front end at one end and welded to the circuit board at the other end, and the elastic element is covered by the fixing element.

Citation Information

Patent Citations

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