A powder-shaking color fixing machine

By designing a powder-shaping and color fixing machine with automatic powder addition, powder shake and drying functions, the problems of low processing efficiency and high cost of irregular shape decorations in the prior art are solved, and efficient and low-cost powder adsorption and Curing improves processing efficiency and accuracy.

CN111701817BActive Publication Date: 2024-12-20GUANGZHOU ZHOU SURNAME INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202010516460.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-09
Publication Date
2024-12-20
Estimated Expiration
2040-06-09

AI Technical Summary

Technical Problem

The prior art has low processing efficiency and high cost when dealing with decorations with irregular shapes, and lacks efficient and low-cost powder-shaping and color fixing machine solutions.

Method used

A powder-shaking and color fixing machine including automatic powder addition, powder shaking and drying functions is designed. Through the combination of rack, powder addition assembly, powder shaking chamber, drying assembly and controller, the powder-absorbing is realized automatically. Jitter and cure improve processing efficiency and accuracy.

Benefits of technology

It realizes high efficiency, high precision and flexible powder adsorption and curing, reduces production costs and improves the efficiency of decoration processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a powder shaking color fixing machine, comprising a frame, wherein a first support plate is provided at one end of the frame, and a second support plate is provided at the other end; a powder shaking chamber is provided between the first support plate and the second support plate; the powder shaking chamber is a "V"-shaped structure which is continuously closed on all sides and has a large upper opening and a small lower opening, and the upper ends of the "V" are respectively connected to the first support plate and the second support plate on both sides; a powder adding component is provided above the first support plate, and a powder shaking mechanism is provided inside the powder shaking chamber; a drying component is provided above the second support plate; and a controller is provided on one side of the frame. The powder shaking color fixing machine provided by the present invention has the functions of automatic powder adding, powder shaking, and drying, and has the characteristics of high efficiency, high precision, and high flexibility.
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Description

Technical Field

[0001] The present invention relates to the technical field of color fixing machines, and in particular to a powder shaking color fixing machine. Background Art

[0002] In the fields of clothing, artworks, etc., it is often designed to attach some attachments to the surface for decoration. These attachments can provide color protection, three-dimensional decoration and other purposes for specific areas of clothing and artworks. At the same time, these attachments generally have the characteristics of irregular and changeable shapes.

[0003] In the prior art, these irregularly shaped and varied decorative objects are generally processed by manual cutting, machine engraving or laser cutting, and then the attachments are transferred to clothing or artworks by thermal transfer or other methods, which has the disadvantages of low efficiency and high cost.

[0004] Therefore, it is urgent to develop an efficient and low-cost powder shaking color fixing machine. First, the previous process prints or sprays the powder adsorption material in the designed powder receiving area of ​​the powder receiving medium, and then the powder receiving medium is introduced into the powder shaking color fixing machine. The powder shaking color fixing machine automatically adds powder and shakes the powder so that the powder can be controllably adsorbed in the designed powder receiving area, and then heats the powder to melt it, and finally cools and solidifies it in the powder receiving area to form a fixed color block. Summary of the invention

[0005] In order to overcome the shortcomings of the prior art, the present invention provides a powder shaking and color fixing machine, which has the functions of automatic powder adding, powder shaking and drying, and has the characteristics of high efficiency, high precision and high flexibility.

[0006] The technical solution adopted by the present invention is as follows:

[0007] A powder shaking and color fixing machine comprises a frame (10), characterized in that a first support plate (12) is provided at one end of the frame (10), and a second support plate (13) is provided at the other end; a powder shaking chamber (11) is provided between the first support plate (12) and the second support plate (13); both sides of the upper end of the powder shaking chamber (11) are connected to the first support plate (12) and the second support plate (13) respectively;

[0008] A powder adding assembly (30) is arranged above the first support plate (12);

[0009] A powder shaking mechanism (60) is provided inside the powder shaking chamber (11);

[0010] A drying assembly (40) is arranged above the second supporting plate (13);

[0011] A controller is provided on one side of the frame (10).

[0012] Preferably, the powder adding component (30) comprises a powder storage chamber (31), and the powder storage chamber (31) is a structure which is continuously closed on all sides and opened at the top and bottom; a powder adding screen (35) which completely covers the lower opening of the powder storage chamber (31) is provided at the lower end of the powder storage chamber (31), and an electromagnetic valve (37) is provided between the powder adding screen (35) and the powder storage chamber (31); a powder isolation net (34) which completely covers the upper opening of the powder storage chamber (31) is provided at the upper end of the powder storage chamber (31); a third heater (33) and a first fan (36) are provided at the upper end of the powder isolation net (34); at least one second vibrator (32) is provided on one side of the powder storage chamber (31); and the temperature of the powder storage chamber (31) is kept constant at 30 to 50 degrees Celsius.

[0013] Preferably, the powder shaking chamber (11) is a "V"-shaped structure that is continuously closed on all sides and has a larger opening at the top and a smaller opening at the bottom. A powder recovery box (20) is provided below the powder shaking chamber (11). The powder recovery box (20) includes a recovery screen (21) that completely covers the lower opening of the powder shaking chamber (11), and a first vibrator (22) is provided on one side of the recovery screen (21).

[0014] Preferably, a powder suction pipe (23) and a powder suction box (24) are provided between the powder recovery box (20) and the powder storage chamber (31).

[0015] Preferably, the powder shaking mechanism (60) includes a fixed end, a vibration generator and a vibration end, wherein the fixed end is fixed on the frame (10) or the powder shaking chamber (11), and the vibration end is close to the back side of the pollination surface of the pollination medium (70). Under the action of the vibration generator, the vibration end causes the pollination medium (70) to vibrate; the vibration generator is any one or a combination of an electric vibration generator, a pneumatic vibration generator, an electromagnetic vibration generator, and a sonic vibration generator.

[0016] The pollination medium (70) enters the interior of the frame (10) along the first support plate (12), and is then led out of the frame (10) along the second support plate (13) under the action of traction. The pollination medium (70) forms a "V"-shaped free hanging state in the powder shaking chamber (11) under the action of its own gravity.

[0017] The powder shaking mechanism (60) is located in the middle of the outer side or in the upper middle of the "V"-shaped free drop formed by the pollination medium (70). Under the drive of the powder shaking mechanism (60), the "V"-shaped free drop of the pollination medium (70) can generate amplitude-controllable shaking.

[0018] Preferably, a static eliminator (14) is provided inside the powder shaking chamber (11) at a position close to the powder shaking mechanism (60).

[0019] Preferably, a powder brushing device (80) is provided between the powder shaking mechanism (60) and the drying assembly (40); the powder brushing device (80) is fixed on the frame (10), and the powder brushing device (80) includes a driver and a brush, the brush is fixed on the powder receiving surface close to the powder receiving medium (70), and the driver enables the brush to continuously roll on the powder receiving surface of the powder receiving medium (70).

[0020] Preferably, the drying component (40) comprises a third heater (41) and a second fan (42); the third heater (41) heats and solidifies the powder on the powder receiving medium (70), and the second fan (42) centrally discharges waste gas generated by heating.

[0021] Preferably, the second support plate (13) is an arc-shaped structure, the top of the arc is close to the drying component (40), and the bottom of the arc is far away from the drying component (40).

[0022] Preferably, a second heater (16) is provided between the reel (50) and the drying component (40); the second heater (16) generates an airflow having a temperature lower than that of the drying component (40) to cool the pollination medium (70) dried by the drying component (40).

[0023] Preferably, a heating plate (13a) is provided on the lower surface of the second supporting plate (13).

[0024] Preferably, a first heater (15) is provided at one end of the frame (10) close to the first support plate (12).

[0025] Preferably, a reel (50) is provided at one end of the frame (10) close to the second support plate (13).

[0026] Preferably, a winding sensor (51) is provided in the powder shaking chamber (11); the winding sensor (51) is used to detect the length of a "V"-shaped free drop formed by the pollination medium (70) in the powder shaking chamber (11).

[0027] Preferably, the controller is electrically connected to the static eliminator (14), the first heater (15), the second heater (16), the powder recovery box (20), the powder adding component (30), the drying component (40), the winder (50), the winding sensor (51), the powder shaking mechanism (60) and the powder brushing device (80), respectively.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] 1. It has the functions of automatic powder adding, powder shaking and drying;

[0030] 2. It has the characteristics of high efficiency, high precision and high flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 is an overall cross-sectional view of the present invention;

[0032] Figure 2 It is a partial enlarged view of A of the present invention;

[0033] Figure 3 It is a schematic diagram of the powder recovery structure of the present invention.

[0034] Description of reference numerals:

[0035] Frame 10; powder shaking chamber 11; first support plate 12; second support plate 13; heating plate 13a; static eliminator 14; first heater 15; second heater 16; powder recovery box 20; recovery screen 21; first vibrator 22; powder suction pipe 23; powder suction box 24; powder adding assembly 30; powder storage chamber 31; second vibrator 32; third heater 33; powder isolation net 34; powder adding screen 35; first fan 36; solenoid valve 37; drying assembly 40; third heater 41; second fan 42; winder 50; winding sensor 51; powder shaking mechanism 60; powder receiving medium 70; powder brushing device 80. DETAILED DESCRIPTION

[0036] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Preferred embodiments of the present invention are provided in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0037] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right", "upper", "lower" and similar expressions used herein are for illustrative purposes only.

[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0039] Below, the present invention is further described in conjunction with the accompanying drawings and specific embodiments:

[0040] like Figure 1 , 2 As shown in , 3, a powder shaking and fixing machine comprises a frame 10, wherein a first support plate 12 is disposed at one end of the frame 10, and a second support plate 13 is disposed at the other end; a powder shaking chamber 11 is disposed between the first support plate 12 and the second support plate 13; and both sides of the upper end of the powder shaking chamber 11 are connected to the first support plate 12 and the second support plate 13 respectively;

[0041] A powder adding assembly 30 is disposed above the first support plate 12;

[0042] A powder shaking mechanism 60 is provided inside the powder shaking chamber 11;

[0043] A drying assembly 40 is disposed above the second support plate 13;

[0044] A controller is disposed on one side of the frame 10 .

[0045] Further, such as Figure 2 As shown, the powder adding component 30 includes a powder storage chamber 31, which is a structure that is continuously closed on all sides and opened at the top and bottom; a powder adding screen 35 that completely covers the lower opening of the powder storage chamber 31 is provided at the lower end of the powder storage chamber 31, and an electromagnetic valve 37 is provided between the powder adding screen 35 and the powder storage chamber 31; a powder isolation net 34 that completely covers the upper opening of the powder storage chamber 31 is provided at the upper end of the powder storage chamber 31; a third heater 33 and a first fan 36 are provided at the upper end of the powder isolation net 34; at least one second vibrator 32 is provided on one side of the powder storage chamber 31; the temperature of the powder storage chamber 31 is kept constant at 30 to 50 degrees Celsius.

[0046] During normal operation, the electromagnetic valve 37 is opened, and the powder in the powder storage chamber 31, under the action of the second vibrator 32, is screened by the powder adding screen 35 and falls onto the powder receiving medium 70 below, and then selectively adsorbs on the powder receiving medium 70 according to the distribution of the adsorbent material on the powder receiving medium 70. When not working, the electromagnetic valve 37 is closed to prevent the powder in the powder storage chamber 31 from getting wet; according to the actual situation of the powder, the powder inside the powder storage chamber 31 can be heated by the third heater 33 before working, during working or when not working, the first fan 36 is used for air circulation, and the powder isolation net 34 is used to prevent the powder inside the powder storage chamber 31 from escaping.

[0047] Furthermore, the powder shaking chamber 11 is a "V"-shaped structure with a large upper opening and a small lower opening, and a powder recovery box 20 is provided below the powder shaking chamber 11. The powder recovery box 20 includes a recovery screen 21 that completely covers the lower opening of the powder shaking chamber 11, and a first vibrator 22 is provided on one side of the recovery screen 21. The shaken powder falls onto the recovery screen 21, and then, under the action of the first vibrator 22, the powder is screened by the recovery screen 21 and enters the inside of the powder recovery box 20, becoming reusable recovered powder.

[0048] The pollination medium 70 enters the interior of the frame 10 along the first support plate 12, and then is led out of the frame 10 along the second support plate 13 under the action of traction. The pollination medium 70 forms a "V"-shaped free hanging state in the powder shaking chamber 11 under the action of its own gravity.

[0049] The powder shaking mechanism 60 is located in the middle of the outer side or the upper middle of the "V"-shaped free drop formed by the pollination medium 70. Driven by the powder shaking mechanism 60, the "V"-shaped free drop of the pollination medium 70 can produce amplitude-controllable shaking.

[0050] Further, such as Figure 3 As shown, a powder suction pipe 23 and a powder suction box 24 are provided between the recovery powder box 20 and the powder storage chamber 31. The recovered powder collected in the recovery powder box 20 is sent to the powder storage chamber 31 through the powder suction pipe 23 under the action of the powder suction box 24 for reuse.

[0051] Furthermore, the powder shaking mechanism 60 includes a fixed end, a vibration generator and a vibration end, wherein the fixed end is fixed to the frame 10 or the powder shaking chamber 11, and the vibration end is close to the back of the pollination surface of the pollination medium 70. Under the action of the vibration generator, the vibration end causes the pollination medium 70 to vibrate. The vibration generated by the powder shaking mechanism 60 can shake off the excess non-designed pollination area on the pollination medium 70 and the excessive powder adsorbed by the pollination area.

[0052] In this embodiment, the vibration generator uses an electric method to generate vibration by installing an eccentric block on the rotating shaft of a rotating motor; in other embodiments, any one or combination of other electric vibration generators, pneumatic vibration generators, electromagnetic vibration generators, and sonic vibration generators can also be used. Any device that can generate mechanical vibration can be used as the vibration generator.

[0053] Furthermore, an electrostatic eliminator 14 is provided inside the powder shaking chamber 11 near the powder shaking mechanism 60 . The electrostatic eliminator 14 can eliminate static electricity, so that excess powder on the powder receiving medium 70 can be shaken off more easily under the action of the powder shaking mechanism 60 .

[0054] Furthermore, a powder brushing device 80 is provided between the powder shaking mechanism 60 and the drying assembly 40; the powder brushing device 80 is fixed on the frame 10, and includes a driver and a brush, the brush is fixed on the powder receiving surface close to the powder receiving medium 70, and the driver enables the brush to continuously roll and brush on the powder receiving surface of the powder receiving medium 70. The powder brushing device 80 can further prevent the powder from being adsorbed outside the designed powder receiving area.

[0055] Furthermore, the drying component 40 includes a third heater 41 and a second fan 42; the third heater 41 heats and solidifies the powder on the powder receiving medium 70, and the second fan 42 centrally removes the waste gas generated by the heating.

[0056] Furthermore, the second support plate 13 is an arc-shaped structure, the top of the arc is close to the drying assembly 40, and the bottom of the arc is far away from the drying assembly 40; a heating plate 13a is provided on the lower surface of the second support plate 13. The arc-shaped structure can make the powder temperature on the powder receiving medium 70 be evenly heated from a low-high-low curve, thereby improving stability; the heating plate 13a can heat the powder receiving medium 70 from the back, thereby improving heating uniformity.

[0057] Furthermore, a second heater 16 is provided between the reel 50 and the drying assembly 40 ; the second heater 16 generates an airflow with a temperature lower than that of the drying assembly 40 to cool the pollination medium 70 dried by the drying assembly 40 .

[0058] Furthermore, a first heater 15 is disposed at one end of the frame 10 close to the first support plate 12. The first heater 15 preheats the pollination medium 70 so that the pollination medium 70 can be more accurately pollinated in the designed pollination area.

[0059] Furthermore, a reel 50 is provided at one end of the frame 10 close to the second support plate 13. The reel 50 is used to reel and store the pollination medium 70.

[0060] Furthermore, a winding sensor 51 is provided in the powder shaking chamber 11 ; the winding sensor 51 is used to detect the length of the “V”-shaped free vertical body formed by the pollen receiving medium 70 in the powder shaking chamber 11 .

[0061] Furthermore, the controller is electrically connected to the static eliminator 14, the first heater 15, the second heater 16, the recovery powder box 20, the powder adding assembly 30, the drying assembly 40, the winder 50, the winding sensor 51, the powder shaking mechanism 60 and the powder brushing device 80 respectively.

[0062] The above is a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.

Claims

1. A powder shaking and fixing machine, comprising a frame (10), characterized in that: A first support plate (12) is provided at one end of the frame (10), and a second support plate (13) is provided at the other end; a powder shaking chamber (11) is provided between the first support plate (12) and the second support plate (13); both sides of the upper end of the powder shaking chamber (11) are connected to the first support plate (12) and the second support plate (13) respectively; A powder adding assembly (30) is arranged above the first support plate (12); A powder shaking mechanism (60) is provided inside the powder shaking chamber (11); A drying assembly (40) is arranged above the second support plate (13); A controller is provided on one side of the frame (10); The powder adding assembly (30) comprises a powder storage chamber (31), the powder storage chamber (31) being a structure that is continuously closed on all sides and opened at the top and bottom; a powder adding screen (35) that completely covers the lower opening of the powder storage chamber (31) is provided at the lower end of the powder storage chamber (31), and an electromagnetic valve (37) is provided between the powder adding screen (35) and the powder storage chamber (31); a powder isolation screen (34) that completely covers the upper opening of the powder storage chamber (31) is provided at the upper end of the powder storage chamber (31); a third heater (33) and a first fan (36) are provided at the upper end of the powder isolation screen (34); and at least one second vibrator (32) is provided on one side of the powder storage chamber (31); The powder shaking chamber (11) is a "V"-shaped structure that is continuously closed on all sides and has a larger opening at the top and a smaller opening at the bottom. A powder recovery box (20) is provided below the powder shaking chamber (11). The powder recovery box (20) comprises a recovery screen (21) that completely covers the lower opening of the powder shaking chamber (11). A first vibrator (22) is provided on one side of the recovery screen (21); A powder suction pipe (23) and a powder suction box (24) are provided between the powder recovery box (20) and the powder storage chamber (31); A first heater (15) is provided at one end of the frame (10) close to the first support plate (12); The second support plate (13) is an arc-shaped structure, the top of the arc is close to the drying component (40), and the bottom of the arc is far from the drying component (40), and the arc-shaped structure can make the powder temperature on the powder receiving medium (70) be evenly heated from a low-high-low curve; a reel (50) is arranged at one end of the frame (10) close to the second support plate (13); a reeling sensor (51) is arranged in the powder shaking chamber (11), and the reeling sensor (51) is used to detect the length of a "V"-shaped free vertical body formed by the powder receiving medium (70) in the powder shaking chamber (11).

2. A powder shaking and color fixing machine according to claim 1, characterized in that: The powder shaking mechanism (60) comprises a fixed end, a vibration generator and a vibration end; the fixed end is fixed to the frame (10) or the powder shaking chamber (11); the vibration end is close to the back side of the powder receiving surface of the powder receiving medium (70); under the action of the vibration generator, the vibration end causes the powder receiving medium (70) to vibrate; the vibration generator is any one or a combination of an electric vibration generator, a pneumatic vibration generator, an electromagnetic vibration generator, and a sonic vibration generator.

3. A powder shaking and color fixing machine according to claim 1, characterized in that: A static eliminator (14) is provided inside the powder shaking chamber (11) near the powder shaking mechanism (60); the drying component (40) comprises a fourth heater (41) and a second fan (42).

4. The powder shaking and color fixing machine according to claim 1, characterized in that: A powder brushing device (80) is provided between the powder shaking mechanism (60) and the drying assembly (40); the powder brushing device (80) is fixed on the frame (10), and comprises a driver and a brush; the brush is fixed on a powder receiving surface close to the powder receiving medium (70), and the driver causes the brush to continuously roll and brush on the powder receiving surface of the powder receiving medium (70).

5. The powder shaking and color fixing machine according to claim 1, characterized in that: A second heater (16) is provided between the reel (50) and the drying assembly (40); the second heater (16) generates an airflow having a temperature lower than that of the drying assembly (40) to cool the pollination medium (70) dried by the drying assembly (40); and a heating plate (13a) is provided on the lower surface of the second support plate (13).

6. The powder shaking and color fixing machine according to claim 1, characterized in that: The controller is electrically connected to the first heater (15), the powder recovery box (20), the powder adding component (30), the drying component (40), the reel (50), the reeling sensor (51) and the powder shaking mechanism (60) respectively; the temperature of the powder storage chamber (31) is set between 30 and 50 degrees Celsius.