Fully automatic hinge assembly production equipment for oil cylinder assembly and assembly method thereof

By designing fully automatic hinge assembly production equipment, the problems of cumbersome and low efficiency of traditional hinge assembly process are solved, and high-precision automatic assembly and riveting are achieved, which improves production efficiency and reduces costs.

CN111729953BActive Publication Date: 2025-04-29DINGLI AUTOMATIC TECH CO LTD
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Patent Information

Application Number
CN202010676537.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-14
Publication Date
2025-04-29
Estimated Expiration
2040-07-14

AI Technical Summary

Technical Problem

The assembly and riveting process of traditional hinges is cumbersome, and manual calibration is time-consuming and labor-intensive, resulting in low production efficiency and high production costs, which is not suitable for large-scale production.

Method used

Design a fully automatic hinge assembly and production equipment, including frames, feeding devices, orientation devices and positioning devices. Through automatic feeding, shaping, orientation and positioning, high-precision assembly and riveting of cylinder components and assembly parts are achieved.

Benefits of technology

Fully automatic assembly is realized, shortening the production cycle, improving production efficiency, reducing production costs, and ensuring the accuracy of assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a fully automatic hinge assembly production equipment for a cylinder assembly and an assembly method thereof; the equipment comprises a frame, a feeding device, an orienting device and a positioning device, wherein the feeding device, the orienting device and the positioning device are respectively installed on the frame in sequence along the feeding direction of a carrier track, a material taking device is arranged between the feeding device and the orienting device, a clamping device is arranged between the orienting device and the positioning device, and an oiling device is arranged on the carrier track on the opposite side of the feeding device; the beneficial effects of the present invention are embodied in that: the pushing mechanism feeds the material steadily, the cylinder assembly is automatically shaped in combination with the shaping mechanism, and the orienting device makes further corrections so that it can be assembled with the assembly parts with high precision, the riveting holes after assembly are aligned by the guiding mechanism so that the rivets can be accurately placed in the riveting holes for riveting, thereby realizing fully automatic assembly, effectively shortening the production cycle, improving production efficiency, and reducing production costs.
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Description

Technical Field

[0001] The present invention relates to the technical field of hinge assembly equipment, and in particular to fully automatic hinge assembly production equipment capable of automatically and precisely positioning and orienting a cylinder assembly of a riveting device and an assembly method thereof. Background Art

[0002] In the assembly and riveting process of traditional hinges, manual calibration is usually adopted. The cylinder assembly and the assembly are manually adjusted, and then the cylinder assembly is installed into the assembly. The rivets are inserted after calibration and finally riveted. The assembly process is cumbersome, and manual calibration is time-consuming and labor-intensive, which prolongs the production cycle, resulting in low production efficiency and increased production costs. It is not suitable for mass production and processing and does not conform to the concept of intelligent production. Summary of the invention

[0003] In order to solve the above problems, the present invention aims to provide a hinge assembly device, specifically a fully automatic hinge assembly production device and an assembly method thereof that can automatically perform precise positioning and orientation to complete the cylinder assembly of the riveting device.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a fully automatic hinge assembly production equipment for a cylinder assembly, comprising a frame, a feeding device, an orienting device and a positioning device, the frame is provided with a carrier track for conveying a carrier carrying assembly parts, the feeding device, the orienting device and the positioning device are respectively installed on the frame in sequence along the feeding direction of the carrier track, a material taking device is provided between the feeding device and the orienting device, and a clamping device is provided between the orienting device and the positioning device;

[0005] The feeding device comprises a feeding rail, a pushing mechanism and a shaping mechanism, wherein the pushing mechanism is mounted on the feeding rail, the pushing mechanism comprises an inductive pushing plate and a position sensor, a positioning assembly located on one side of the feeding rail is arranged between the inductive pushing plate and the position sensor, the inductive pushing plate is telescopically arranged in the feeding rail, and is connected to a first driving transmission fixed on the feeding rail, the position sensor and the shaping mechanism are respectively mounted on the discharging end of the feeding rail;

[0006] The positioning device includes a rivet conveying mechanism, a guiding mechanism and a pressing mechanism. The rivet conveying mechanism and the guiding mechanism are respectively arranged on both sides of the carrier track, and the pressing mechanism is inclinedly mounted above the carrier track at a certain angle.

[0007] Preferably, the shaping mechanism includes a cylinder shaping assembly and a crank shaping assembly arranged in front of the cylinder shaping assembly, the cylinder shaping assembly includes a second drive and a top block, the second drive is fixedly installed below the feed rail through a mounting block, the top block and the second drive are drivably connected to each other, the top block is telescopically inserted into the track of the feed rail at the position aligned with the cylinder part, the crank shaping assembly includes a cylinder and a push block, the cylinder is obliquely installed at a certain angle below the feed rail, the push block is drivably installed on the transmission shaft of the cylinder, and the crank part of the workpiece in the feed rail is telescopically pushed through the transmission shaft.

[0008] Preferably, the positioning assembly includes a positioning block, a third drive and a positioning needle, the positioning block is fixedly mounted on the feed rail, the third drive is fixedly mounted on the positioning block, and the positioning needle is drivably arranged in the third drive, so that the positioning needle can be extended into the crank portion of the feed rail to clamp the workpiece through the third drive.

[0009] Preferably, the material pushing mechanism is provided with a material stopping assembly, and the material stopping assembly includes a fourth drive and a material stopping rod, and the material stopping rod is located in front of the induction push plate and is telescopically transmission-connected with the fourth drive.

[0010] Preferably, the orienting device includes a mounting seat, a rotating mechanism and a correction mechanism, the mounting seat is fixedly mounted on the frame, the rotating mechanism is rotatably mounted on the mounting seat, the correction mechanism is mounted on the rotating mechanism, the correction mechanism includes a correction seat and a correction clamp, the correction seat is fixedly mounted on the rotating mechanism, the correction seat is provided with a positioning groove matching the crank portion of the workpiece, the positioning groove is connected to the negative pressure adsorption assembly mounted on the correction seat, and the correction clamp clamps or releases the cylinder portion of the workpiece through a fifth drive mounted on the rotating mechanism.

[0011] Preferably, the clamping device includes a bracket, a sliding mechanism and a clamping mechanism, the bracket is fixedly mounted on the frame, the sliding mechanism is mounted on the bracket and is located above the carrier track and the orienting device, the sliding mechanism includes a slide rail and a slider slidably arranged on the slide rail, the clamping mechanism includes a mounting plate, a connecting plate, a first lifting drive, a clamping claw and a second lifting drive, the mounting plate is fixedly mounted on the slider, the connecting plate is liftably arranged on the mounting plate by the first lifting drive, and the clamping claw is telescopically mounted below the connecting plate by the second lifting drive.

[0012] Preferably, the rivet conveying mechanism includes a material dividing assembly, a material pushing assembly and a guiding assembly, the material dividing assembly includes a material tray and a material dividing rail arranged on the material tray outlet, the material pushing assembly includes a fixed seat, a push rod and a feeding head, the feeding head is located on one side of the carrier track and installed on the fixed seat, the push rod is telescopically inserted in the feeding head through a fifth drive installed on the fixed seat, the feeding head is interconnected with the material dividing rail through a tube body to realize rivet conveying, the guiding assembly is fixedly installed on the fixed seat, and the guiding assembly is provided with a correction block located on one side of the feeding head.

[0013] Preferably, the guiding mechanism includes a mounting table, a pushing arm and a positioning and dotting mechanism, the pushing arm includes a bending arm and a transmission block, one end of the bending arm is fixed to the mounting table, and the other end is telescopically connected to the transmission block, the transmission block is mounted on the positioning and dotting mechanism, and the positioning and dotting mechanism is slidably arranged on the guide rail of the mounting table through the transmission block, the positioning and dotting mechanism includes a positioning plate, a sixth drive and a plurality of guide needles, the sixth drive is mounted on the positioning plate, and a plurality of guide needles are respectively connected to the sixth drive for transmission, and can be telescopically positioned and inserted into the crank portion of the workpiece in the carrier track through the sixth drive.

[0014] Preferably, the pressing mechanism includes a support frame, a sliding seat, a guide block and a pressure rod, the support frame is fixedly mounted on the frame and erected above the carrier track, the sliding seat is obliquely mounted on the support frame, the sliding seat is provided with a seventh drive, the seventh drive is transmission connected to the guide block through an output shaft, the guide block is slidably mounted on the guide rail on the sliding seat at the same inclination angle, and the pressure rod is mounted on the end face of the guide block close to the carrier track at the same inclination angle.

[0015] An assembly method of a fully automatic hinge riveting assembly production equipment, characterized in that it comprises the following steps:

[0016] (1) Feeding: Place the oil cylinder assembly on the feeding rail. The pushing mechanism pushes the workpiece to the shaping station through the induction push plate. The position sensor senses that the workpiece is in place and then performs shaping. At the same time, the oiling device oils the assembly parts fed into the carrier track.

[0017] (2) Shaping: The crank shaping assembly lifts up the crank part of the workpiece and is clamped and positioned by the positioning pin. Subsequently, the cylinder shaping assembly lifts up the cylinder part of the workpiece to make it warp upward, and the workpiece is bent into a V shape.

[0018] (3) Material picking: the material picking device clamps the shaped workpiece and places it on the orienting device;

[0019] (4) Orientation: The shaped workpiece is placed in the correction seat, the correction clamp clamps the cylinder part, and the rotation mechanism rotates the correction mechanism and the workpiece as a whole 90°, so that the workpiece as a whole is parallel to the carrier track;

[0020] (5) Clamping: The workpiece on the orienting device is clamped by a clamping device and transferred to the top of the carrier track;

[0021] (6) Assembly: the pressure rod in the pressing mechanism is pressed down to compress the spring in the assembly part, and then the clamping device places the cylinder assembly on the assembly part for assembly;

[0022] (7) Positioning riveting: the positioning dot mechanism moves forward, and its guide pin extends out and inserts into the riveting holes of the cylinder assembly and the assembly part to position the two. The rivet is accurately driven into the guide pin by the feeding head, so that the rivet is inserted into the riveting hole and then riveted by the subsequent riveting device.

[0023] The beneficial effects of the present invention are as follows: the present invention aims to provide a fully automatic hinge assembly production equipment for a cylinder assembly and an assembly method thereof, wherein a pushing mechanism in a feeding device realizes smooth feeding, a shaping mechanism is combined to automatically shape the cylinder assembly to be assembled, and an orienting device is used to make further precise corrections, so that the cylinder assembly can be assembled with the assembly parts with high precision, and the hole positions of the assembled workpieces are aligned through a guiding mechanism so that the rivets can be accurately placed in the riveting holes for riveting, thereby realizing fully automatic assembly, greatly shortening the production cycle, improving production efficiency, reducing production costs, effectively ensuring assembly accuracy, and facilitating production and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0025] Figure 2 It is a schematic structural diagram of the feeding device of the present invention.

[0026] Figure 3 It is a schematic structural diagram of the orientation device of the present invention.

[0027] Figure 4 It is a structural schematic diagram of the positioning device of the present invention.

[0028] Figure 5 It is a schematic structural diagram of the clamping device of the present invention.

[0029] Figure 6 It is a structural schematic diagram of the shaping mechanism of the present invention.

[0030] Figure 7 It is a structural schematic diagram of the rivet conveying mechanism of the present invention.

[0031] Figure 8It is a structural schematic diagram of the guiding mechanism of the present invention.

[0032] Fig. 9 It is a structural schematic diagram of the pressing mechanism of the present invention.

[0033] Fig.10 It is a structural schematic diagram of the material blocking assembly of the present invention.

[0034] Notes on the attached drawings:

[0035] 1-frame; 2-feeding device; 3-orienting device; 4-positioning device; 5-carrier track; 6-feeding device; 7-clamping device; 8-feeding rail; 9-pushing mechanism; 10-shaping mechanism; 11-inductive push plate; 12-position sensor; 13-positioning assembly; 14-first drive; 15-rivet conveying mechanism; 16-guiding mechanism; 17-pressing mechanism; 18-cylinder shaping assembly; 19-crank shaping assembly; 20-second drive; 21-top block; 22-cylinder; 23-push block; 24-drive shaft; 25-positioning block; 26-third drive; 27-positioning needle; 28-blocking assembly; 29-fourth drive; 30-blocking rod; 31-mounting seat; 32-rotating mechanism; 33-correction mechanism; 34-correction seat; 35-correction clamp; 36-fixed Position slot; 37-negative pressure adsorption component; 38-bracket; 39-sliding mechanism; 40-clamping mechanism; 41-slide rail; 42-slider; 43-mounting plate; 44-connecting plate; 45-first lifting drive; 46-gripping claw; 47-second lifting drive; 48-material dividing component; 49-pushing component; 50-guiding component; 51-material tray; 52-material dividing rail; 53-fixed seat; 54-push rod; 55-feeding head; 56-fifth drive; 57-correction block; 58-mounting table; 59-push arm; 60-positioning dotting mechanism; 61-bending arm; 62-transmission block; 63-positioning plate; 64-sixth drive; 65-guide needle; 66-support frame; 67-sliding seat; 68-guide block; 69-pressure rod; 70-seventh drive; 71-output shaft; 73-mounting block. DETAILED DESCRIPTION

[0036] The specific implementation of the present invention is described in detail below with reference to the accompanying drawings:

[0037] like Figure 1-10 As shown, a fully automatic hinge assembly production equipment for a cylinder assembly comprises a frame 1, a feeding device 2, an orienting device 3 and a positioning device 4, wherein the frame 1 is provided with a carrier track 5 for conveying a carrier carrying an assembly part, the feeding device 2, the orienting device 3 and the positioning device 4 are respectively installed on the frame 1 in sequence along the feeding direction of the carrier track 5, a picking device 6 is provided between the feeding device 2 and the orienting device 3, and a clamping device 7 is provided between the orienting device 3 and the positioning device 4;

[0038] The feeding device 2 includes a feeding rail 8, a pushing mechanism 9 and a shaping mechanism 10. The pushing mechanism 9 is installed on the feeding rail 8. The pushing mechanism 9 includes an inductive push plate 11 and a position sensor 12. A positioning component 13 located on one side of the feeding rail 8 is arranged between the inductive push plate 11 and the position sensor 12. The inductive push plate 11 is telescopically arranged in the feeding rail 8 and is transmission-connected to a first drive 14 fixed on the feeding rail 8. The position sensor 12 and the shaping mechanism 10 are respectively installed at the discharge end of the feeding rail 8.

[0039] The positioning device 4 includes a rivet conveying mechanism 15 , a guiding mechanism 16 and a pressing mechanism 17 . The rivet conveying mechanism 15 and the guiding mechanism 16 are respectively arranged on both sides of the carrier track 5 , and the pressing mechanism 17 is inclinedly mounted above the carrier track 5 at a certain angle.

[0040] Preferably, the shaping mechanism 10 includes a cylinder shaping assembly 18 and a crank shaping assembly 19 arranged in front of the cylinder shaping assembly 18, the cylinder shaping assembly 18 includes a second drive 20 and a top block 21, the second drive 20 is fixedly installed below the feed rail 8 through a mounting block 73, the top block 21 and the second drive 20 are drivably connected to each other, the top block 21 is telescopically inserted into the track of the feed rail 8 at the position aligned with the cylinder part, the crank shaping assembly 19 includes a cylinder 22 and a push block 23, the cylinder 22 is obliquely installed at a certain angle below the feed rail 8, the push block 23 is drivably installed on the transmission shaft 24 of the cylinder 22, and the crank part of the workpiece in the feed rail 8 is telescopically pushed through the transmission shaft 24.

[0041] Preferably, the positioning assembly 13 includes a positioning block 25, a third drive 26 and a positioning needle 27, the positioning block 25 is fixedly mounted on the feeding rail 8, the third drive 26 is fixedly mounted on the positioning block 25, and the positioning needle 27 is drivably arranged in the third drive 26, so that the positioning needle 27 can be extended into the crank portion of the feeding rail 8 to clamp the workpiece through the third drive 26.

[0042] Preferably, the material pushing mechanism 9 is provided with a material stopping assembly 28 , and the material stopping assembly 28 includes a fourth drive 29 and a material stopping rod 30 . The material stopping rod 30 is located in front of the induction push plate 11 and is telescopically transmission-connected to the fourth drive 29 .

[0043] Preferably, the orienting device 3 includes a mounting seat 31, a rotating mechanism 32 and a correction mechanism 33, the mounting seat 31 is fixedly mounted on the frame 1, the rotating mechanism 32 is rotatably mounted on the mounting seat 31, the correction mechanism 33 is mounted on the rotating mechanism 32, the correction mechanism 33 includes a correction seat 34 and a correction clamp 35, the correction seat 34 is fixedly mounted on the rotating mechanism 32, the correction seat 34 is provided with a positioning groove 36 that cooperates with the crank part, the positioning groove 36 is connected to the negative pressure adsorption assembly 37 installed on the correction seat 34, and the correction clamp 35 clamps or releases the cylinder part through the fifth drive 56 installed on the rotating mechanism 32.

[0044] Preferably, the clamping device 7 includes a bracket 38, a sliding mechanism 39 and a clamping mechanism 40, the bracket 38 is fixedly mounted on the frame 1, the sliding mechanism 39 is mounted on the bracket 38 and is located above the carrier track 5 and the orienting device 3, the sliding mechanism 39 includes a slide rail 41 and a slider 42 slidably arranged on the slide rail 41, the clamping mechanism 40 includes a mounting plate 43, a connecting plate 44, a first lifting drive 45, a clamping jaw 46 and a second lifting drive 47, the mounting plate 43 is fixedly mounted on the slider 42, the connecting plate 44 is liftably arranged on the mounting plate 43 through the first lifting drive 45, and the clamping jaw 46 is telescopically installed below the connecting plate 44 through the second lifting drive 47.

[0045] Preferably, the rivet conveying mechanism 15 includes a material dividing component 48, a material pushing component 49 and a guiding component 50, the material dividing component 48 includes a material tray 51 and a material dividing rail 52 arranged on the discharge port of the material tray 51, the material pushing component 49 includes a fixed seat 53, a push rod 54 and a feeding head 55, the feeding head 55 is located on one side of the carrier track 5 and is installed on the fixed seat 53, the push rod 54 is telescopically inserted in the feeding head 55 through a fifth drive 56 installed on the fixed seat 53, the feeding head 55 is interconnected with the material dividing rail 52 through a tube body to realize rivet conveying, the guiding component 50 is fixedly installed on the fixed seat 53, and the guiding component 50 is provided with a correction block 57 located on one side of the feeding head 55.

[0046] Preferably, the guiding mechanism 16 includes a mounting table 58, a pushing arm 59 and a positioning and dotting mechanism 60, the pushing arm 59 includes a bending arm 61 and a transmission block 62, one end of the bending arm 61 is fixed on the mounting table 58, and the other end is telescopically connected to the transmission block 62, the transmission block 62 is mounted on the positioning and dotting mechanism 60, the positioning and dotting mechanism 60 is slidably arranged on the guide rail of the mounting table 58 through the transmission block 62, the positioning and dotting mechanism 60 includes a positioning plate 63, a sixth drive 64 and a plurality of guide needles 65, the sixth drive 64 is mounted on the positioning plate 63, and a plurality of guide needles 65 are respectively connected to the sixth drive 64 in transmission, and can be telescopically positioned and inserted into the crank portion of the workpiece in the carrier track 5 through the sixth drive 64.

[0047] Preferably, the pressing mechanism 17 includes a support frame 66, a sliding seat 67, a guide block 68 and a pressure rod 69, the support frame 66 is fixedly mounted on the frame 1 and erected above the carrier rail 5, the sliding seat 67 is obliquely mounted on the support frame 66, the sliding seat 67 is provided with a seventh drive 70, and the seventh drive 70 is transmission connected to the guide block 68 through an output shaft 71, the guide block 68 is slidably mounted on the guide rail on the sliding seat 67 at the same inclination angle, and the pressure rod 69 is mounted on the end face of the guide block 68 close to the carrier rail 5 at the same inclination angle.

[0048] An assembly method of a fully automatic hinge riveting assembly production equipment, characterized in that it comprises the following steps:

[0049] (1) Feeding: Place the oil cylinder assembly on the feeding rail 8, and push the workpiece to the shaping station through the pushing mechanism 9 and the inductive push plate 11. After the position sensor senses that the workpiece is in place, shaping is performed. At the same time, the oiling device oils the assembly parts fed into the carrier rail 5;

[0050] (2) Shaping: The crank shaping assembly 19 lifts up the crank portion of the workpiece and is clamped and positioned by the positioning pin 27. Subsequently, the cylinder shaping assembly 18 lifts up the cylinder portion of the workpiece to make it warp upward, and the workpiece is bent into a V shape;

[0051] (3) Material taking: the material taking device 6 takes the shaped workpiece and places it on the orienting device 3;

[0052] (4) Orientation: The shaped workpiece is placed in the correction seat 34, the correction clamp 35 clamps the cylinder part, and the rotation mechanism 32 rotates the correction mechanism 33 and the workpiece as a whole by 90°, so that the workpiece as a whole is parallel to the carrier track 5;

[0053] (5) Clamping: The workpiece on the orienting device 3 is clamped by the clamping device 7 and transferred to the top of the carrier track 5;

[0054] (6) Assembly: the pressure rod 69 in the pressing mechanism 17 is pressed down to compress the spring in the assembly part, and then the clamping device 7 places the cylinder assembly on the assembly part for assembly;

[0055] (7) Positioning riveting: the positioning dot punching mechanism 60 moves forward, and its guide pin 65 extends out and is inserted into the riveting holes of the cylinder assembly and the assembly part to position the two. The feed head 55 accurately drives the rivet onto the guide pin 65, so that the rivet is inserted into the riveting hole and then riveted by the subsequent riveting device.

[0056] The present invention relates to a fully automatic hinge assembly production equipment for a cylinder assembly and an assembly method thereof. A carrier track 5 horizontally arranged in the middle of a frame 1 circulates and transports the carrier from the feed end to the discharge end in sequence. The carrier is loaded with workpieces for assembly with the cylinder assembly. Along the feeding direction of the carrier track 5, an oiling device, a feeding device 2, an orienting device 3 and a positioning device 4 are respectively installed on the frame 1 from the feed end to the discharge end of the carrier track 5. The oiling device and the feeding device 2 are respectively arranged on both sides of the feed end of the carrier track 5. The carrier is first sent to the oiling device through the carrier track 5. At this time, the oil nozzle on the oiling device moves downward, and the oiling operation is performed on the assembly part of the carrier through its oiling valve.

[0057] Furthermore, a cylinder assembly for assembling with the assembly parts on the carrier is manually placed on the feeding device 2. The cylinder assembly includes a crank portion and a cylinder portion that can be bent to each other. The cylinder assembly is first placed on the feeding rail 8 of the feeding device 2. The feeding rail 8 transports the cylinder assembly to the pushing mechanism 9 installed on the feeding rail 8. When the induction push plate 11 on the pushing mechanism 9 senses that the cylinder assembly is in place, the first drive 14 is started. At the same time, the blocking rod 30 located in front of the induction push plate 11 is driven by the fourth drive 29. The action of the fourth drive 29 causes the induction push plate 11 to withdraw from the feeding rail 8, so that the induction push plate 11 pushes the cylinder assembly at that position on the feeding rail 8 to the discharge port (shaping station) of the feeding rail 8. After pushing is completed, the induction push plate 11 returns to the starting position, and the blocking rod 30 is again extended into the feeding rail 8 by the action of the fourth drive 29, blocking the front of the induction push plate 11. At the same time, after the position sensor 12 located at the end of the discharge port of the feeding rail 8 senses the cylinder assembly, the shaping mechanism 10 arranged at the discharge port of the feeding rail 8 starts to work.

[0058] Furthermore, the air cylinder 22 arranged at a certain inclination angle below the feeding rail 8 is started, and the push block 23 is pushed upward at a certain inclination angle through its transmission shaft 24, and the crank part on the cylinder assembly is lifted by the push block 23. The third drive 26 is started to extend the positioning needle 27, and the crank part is clamped and positioned by the positioning needle 27. At the same time, the cylinder shaping assembly 18 lifts the top block 21 through the second drive 20, so that the cylinder part of the cylinder assembly is warped upward, so that the crank part and the cylinder part of the cylinder assembly form a V-shape with a certain angle to each other, and the picking device 6 clamps the entire shaped cylinder assembly through the picking head and moves it to the orienting device 3.

[0059] Furthermore, the picking device 6 places the shaped cylinder assembly on the orienting device 3 located on one side of the feeding device 2, and the cylinder assembly is placed in the correction mechanism 33. Specifically, the correction seat 34 has a precise positioning groove 36, and the crank part of the cylinder assembly is clamped in the positioning groove 36 to achieve further shaping, and the positioning groove 36 is connected to the negative pressure adsorption component 37, and the crank part is sucked by the negative pressure adsorption component 37, and the cylinder part is precisely corrected and positioned by the correction clamp 35. The rotating mechanism 32 is powered by the motor to rotate 90°, and the correction mechanism 33 is synchronously rotated with the rotation of the rotating mechanism 32, so that the cylinder assembly originally in a perpendicular relationship with the carrier track 5 is rotated to a position parallel to the carrier track 5, waiting for the clamping device 7 to pick up the material.

[0060] Furthermore, the sliding mechanism 39 on the clamping device 7 is started, the slider 42 slides along the slide rail 41, and drives the clamping mechanism 40 installed thereon to slide synchronously along the slide rail 41, so that the clamping mechanism 40 slides to the top of the correction seat 34 after the turn. At this time, the first lifting drive 45 pushes the connecting plate 44 from the mounting plate 43 to the correction seat 34. After reaching the maximum stroke, the second lifting drive 47 pushes the clamping jaw 46 toward the correction seat 34. At the same time, the correction clamp 35 releases the cylinder part, and the clamping jaw 46 clamps the cylinder assembly parallel to the carrier track 5. Subsequently, the clamping jaw 46 with the cylinder assembly is moved to the front of the positioning device 4 through the slider 42, and the cylinder assembly is transported to the top of the carrier track 5 of the carrier carrying the workpiece after oiling.

[0061] Further, when the clamping device 7 clamps the workpiece and moves to the front of the positioning device 4, the pressing mechanism 17 on the support frame 66 is started, the support frame 66 is integrally mounted above the carrier track 5 and fixedly mounted on the frame 1, the sliding seat 67 is installed on the support frame 66 at a certain angle, and the seventh drive 70 installed on the sliding seat 67 is started, and the guide block 68 arranged on the sliding seat 67 is pushed out in the direction of the carrier track 5 through the output shaft 71, so that the pressure rod 69 arranged at the bottom of the guide block 68 is pushed toward the carrier track 5. The guide mechanism 16 starts to start, and the bending arm 61 on the mounting platform 58 pushes the transmission block 62 toward the carrier track 5, and the transmission block 62 drives the positioning and dotting mechanism 60 to be pushed toward the carrier track 5. Specifically, the positioning and dotting mechanism 60 includes a positioning plate 63, a sixth drive 64 and a plurality of guide pins 65, wherein the positioning plate 63 is connected to the transmission block 62, and the transmission block 6 2, the positioning plate 63 slides along the guide rail on the mounting table 58 to the side of the carrier track 5, the sixth drive 64 is started, and the guide pin 65 is pushed into the carrier track 5, so that the guide pin 65 is respectively inserted into the riveting holes of the assembled crank part and the assembly part, so that the oil cylinder assembly and the assembly part are positioned with each other. Then, the material distribution assembly 48 on the rivet conveying mechanism 15 feeds the material, and its material tray 51 conveys the rivets to its material distribution rail 52 by vibration. The material distribution rail 52 rivets the rivets one at a time or multiple at a time according to the production requirements. The rivets are fed in two ways here. The rivets are fed to the feeding head 55 by the fan through the tube body connected to the dividing rail 52 and the feeding head 55. A guide assembly 50 is provided on one side of the feeding head 55. The rivets fed to the feeding head 55 are corrected by the correction block 57 of the guide assembly 50, and then the push rod 54 is pushed out by the fifth drive 56 located on the fixed seat 53, so that the push rod 54 can penetrate the corrected rivet in the feeding head 55 into the guide needle 65, so that the rivet can accurately enter the riveting hole of the positioned crank part and the assembly part that cooperate with each other.

[0062] Furthermore, the assembly part with the rivet installed in the crank part is transported by the carrier along the carrier track 5 to the riveting mechanism of the next processing unit of the positioning device 4, and the rivet is riveted by the riveting mechanism.

[0063] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Technical personnel in this industry can make some deformation and modifications under the inspiration of this technical solution. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A fully automatic hinge assembly production equipment for a cylinder assembly, characterized in that: It comprises a frame, a feeding device, an orienting device and a positioning device, wherein the frame is provided with a carrier track for conveying a carrier carrying assembly parts, the feeding device, the orienting device and the positioning device are respectively installed on the frame in sequence along the feeding direction of the carrier track, a picking device is provided between the feeding device and the orienting device, and a clamping device is provided between the orienting device and the positioning device; The feeding device comprises a feeding rail, a pushing mechanism and a shaping mechanism, wherein the pushing mechanism is mounted on the feeding rail, the pushing mechanism comprises an inductive pushing plate and a position sensor, a positioning assembly located on one side of the feeding rail is arranged between the inductive pushing plate and the position sensor, the inductive pushing plate is telescopically arranged in the feeding rail, and is connected to a first driving transmission fixed on the feeding rail, the position sensor and the shaping mechanism are respectively mounted on the discharging end of the feeding rail; The positioning device includes a rivet conveying mechanism, a guiding mechanism and a pressing mechanism, wherein the rivet conveying mechanism and the guiding mechanism are respectively arranged on both sides of the carrier track, and the pressing mechanism is inclinedly mounted above the carrier track at a certain angle; The shaping mechanism includes a cylinder shaping assembly and a crank shaping assembly arranged in front of the cylinder shaping assembly, the cylinder shaping assembly includes a second drive and a top block, the second drive is fixedly installed under the feed rail through a mounting block, the top block and the second drive are drivably connected to each other, the top block is telescopically inserted into the track of the feed rail at the position where the cylinder part is aligned, the crank shaping assembly includes a cylinder and a push block, the cylinder is obliquely installed under the feed rail at a certain angle, the push block is drivably installed on the transmission shaft of the cylinder, and the crank part of the workpiece in the feed rail is telescopically pushed through the transmission shaft.

2. The fully automatic hinge assembly production equipment for the oil cylinder assembly according to claim 1, characterized in that: The positioning assembly includes a positioning block, a third drive and a positioning needle. The positioning block is fixedly mounted on the feed rail, the third drive is fixedly mounted on the positioning block, and the positioning needle is drivably arranged in the third drive. Through the third drive, the positioning needle can be extended into the crank portion of the feed rail to clamp the workpiece.

3. The fully automatic hinge assembly production equipment for the oil cylinder assembly according to claim 1, characterized in that: The material pushing mechanism is provided with a material blocking assembly, which includes a fourth drive and a material blocking rod. The material blocking rod is located in front of the induction push plate and is telescopically connected to the fourth drive.

4. The fully automatic hinge assembly production equipment for the oil cylinder assembly according to claim 1, characterized in that: The orienting device includes a mounting seat, a rotating mechanism and a correction mechanism, the mounting seat is fixedly mounted on the frame, the rotating mechanism is rotatably mounted on the mounting seat, the correction mechanism is mounted on the rotating mechanism, the correction mechanism includes a correction seat and a correction clamp, the correction seat is fixedly mounted on the rotating mechanism, the correction seat is provided with a positioning groove that matches the crank portion of the workpiece, the positioning groove is connected to the negative pressure adsorption component installed on the correction seat, and the correction clamp clamps or releases the cylinder portion of the workpiece through a fifth drive installed on the rotating mechanism.

5. The fully automatic hinge assembly production equipment for the oil cylinder assembly according to claim 1, characterized in that: The clamping device includes a bracket, a sliding mechanism and a clamping mechanism. The bracket is fixedly mounted on the frame. The sliding mechanism is mounted on the bracket and is located above the carrier track and the orienting device. The sliding mechanism includes a slide rail and a slider slidably arranged on the slide rail. The clamping mechanism includes a mounting plate, a connecting plate, a first lifting drive, a clamping claw and a second lifting drive. The mounting plate is fixedly mounted on the slider. The connecting plate is liftably arranged on the mounting plate through the first lifting drive. The clamping claw is telescopically mounted below the connecting plate through the second lifting drive.

6. The fully automatic hinge assembly production equipment for the oil cylinder assembly according to claim 1, characterized in that: The rivet conveying mechanism includes a material dividing assembly, a material pushing assembly and a guiding assembly. The material dividing assembly includes a material tray and a material dividing rail arranged on the material tray outlet. The material pushing assembly includes a fixed seat, a push rod and a feeding head. The feeding head is located on one side of the carrier track and installed on the fixed seat. The push rod is telescopically inserted into the feeding head through a fifth drive installed on the fixed seat. The feeding head is connected to the material dividing rail through a tube body to realize rivet conveying. The guiding assembly is fixedly installed on the fixed seat. The guiding assembly is provided with a correction block located on one side of the feeding head.

7. The fully automatic hinge assembly production equipment for the oil cylinder assembly according to claim 1, characterized in that: The guiding mechanism includes a mounting platform, a pushing arm and a positioning and dotting mechanism, the pushing arm includes a bending arm and a transmission block, one end of the bending arm is fixed to the mounting platform, and the other end is telescopically connected to the transmission block, the transmission block is mounted on the positioning and dotting mechanism, and the positioning and dotting mechanism is slidably arranged on the guide rail of the mounting platform through the transmission block, the positioning and dotting mechanism includes a positioning plate, a sixth drive and a plurality of guide needles, the sixth drive is mounted on the positioning plate, and a plurality of guide needles are respectively connected to the sixth drive for transmission, and can be telescopically positioned and inserted into the crank portion of the workpiece in the carrier track through the sixth drive.

8. The fully automatic hinge assembly production equipment for the oil cylinder assembly according to claim 1, characterized in that: The pressing mechanism includes a support frame, a sliding seat, a guide block and a pressure rod. The support frame is fixedly mounted on the frame and erected above the carrier track. The sliding seat is obliquely mounted on the support frame. The sliding seat is provided with a seventh drive, and the seventh drive is transmission-connected to the guide block via an output shaft. The guide block is slidably mounted on the guide rail on the sliding seat at the same inclination angle, and the pressure rod is mounted on the end face of the guide block close to the carrier track at the same inclination angle.

Citation Information

Patent Citations

  • Hinge assembly machine

    CN209453121U

  • Full-automatic hinge assembly production equipment for oil cylinder assembly

    CN212760504U