A fully automatic hinge riveting assembly production equipment

By designing fully automatic hinge riveting assembly production equipment, and using a variety of collaborative devices to realize automatic shaping, orientation and riveting of cylinder components, the problem that existing equipment cannot automatically correct the position of cylinder components and improve production efficiency and accuracy.

CN111730020BActive Publication Date: 2025-04-29DINGLI AUTOMATIC TECH CO LTD
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Patent Information

Application Number
CN202010676578.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-14
Publication Date
2025-04-29
Estimated Expiration
2040-07-14

AI Technical Summary

Technical Problem

The existing hinge assembly equipment cannot automatically correct the position of the cylinder assembly, resulting in poor overall positioning effect, low accuracy and poor practicality.

Method used

A fully automatic hinge riveting assembly and production equipment is designed, including a frame, oil pointing device, feeding device, orientation device, clamping device, crank riveting device, cylinder positioning device and cylinder riveting device. Through the coordinated work of these devices, automatic shaping, orientation and riveting of the cylinder assembly is realized.

Benefits of technology

The precise positioning and riveting of the oil cylinder assembly is achieved, the production accuracy is improved, the production efficiency is greatly improved, the production cost is reduced, and the production is convenient for production use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a fully automatic hinge riveting assembly production equipment; comprising a feeding device, an orienting device, a clamping device, a crank riveting device, a cylinder positioning device and a cylinder riveting device which are arranged in sequence along a carrier track on a frame, an oiling device is arranged on the side opposite to the feeding device, a material taking device is arranged between the feeding device and the orienting device, and the crank riveting device, the cylinder positioning device and the cylinder riveting device are all provided with a riveting mechanism; the beneficial effects of the present invention are embodied in that independent correction processes are performed on the product in each processing process through the feeding device, the orienting device, the crank riveting device, the cylinder positioning device and the cylinder riveting device on the frame, and multiple correction and orienting operations are adopted, so that the product can maintain a high-precision matching state in each assembly and riveting process, which greatly improves the production accuracy, effectively improves the production efficiency, reduces the production cost, is convenient for production and use, and has strong practicality.
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Description

Technical Field

[0001] The present invention relates to the technical field of hinge assembly equipment, and in particular to a fully automatic hinge riveting assembly production equipment capable of automatic correction and accurate positioning. Background Art

[0002] A general hinge usually includes a process of assembling a cylinder assembly into a hinge body, wherein the cylinder assembly includes a crank portion and a cylinder portion. During the assembly process, the crank portion and the cylinder portion need to be positioned separately and correspondingly installed in the body. In the traditional hinge assembly process, the cylinder assembly is generally directly shaped and positioned manually, and then the cylinder assembly is assembled in the hinge body. The manual assembly process is cumbersome, resulting in low production efficiency, long assembly cycle, and high production cost. In order to improve production efficiency, most of the current assemblies use automatic positioning to assemble the assembly, but the existing equipment cannot automatically correct the position of the cylinder assembly, resulting in poor overall positioning effect and low accuracy. Its practicality is poor and it is not convenient for production and use. Summary of the invention

[0003] In order to solve the above problems, the present invention aims to provide a hinge assembly device, in particular a fully automatic hinge riveting assembly production device capable of automatic correction and precise positioning.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a fully automatic hinge riveting assembly production equipment, including a frame, an oiling device, a feeding device, an orienting device, a clamping device, a crank riveting device, a cylinder positioning device and a cylinder riveting device, the frame is provided with a carrier track, the oiling device, the feeding device, the orienting device, the clamping device, the crank riveting device, the cylinder positioning device and the cylinder riveting device are respectively arranged on the frame in sequence along the feeding direction of the carrier track, a material picking device is arranged between the feeding device and the orienting device, and the crank riveting device, the cylinder positioning device and the cylinder riveting device are all provided with riveting mechanisms.

[0005] Preferably, the oiling device and the feeding device are respectively arranged on both sides of the carrier track relative to each other, the feeding device comprises a feeding rail, a pushing mechanism and a shaping mechanism, the pushing mechanism is installed on the feeding rail, the pushing mechanism comprises an inductive push plate and a position sensor, a positioning needle is arranged between the inductive push plate and the position sensor and is located on one side of the feeding rail, the inductive push plate is telescopically arranged in the feeding rail and is connected to a first driving transmission fixed on the feeding rail, the position sensor and the shaping mechanism are respectively arranged at the outlet end of the feeding rail, the shaping mechanism comprises a cylinder and a pushing block, the cylinder is obliquely installed on the feeding rail at a certain angle, the cylinder is provided with a transmission shaft passing through the feeding rail, the pushing block is installed at the end of the transmission shaft, and can telescopically push the crank part of the oil cylinder assembly along with the transmission shaft, the feeding rail is provided with a material channel compensation mechanism, and the material channel compensation mechanism is arranged below the shaping mechanism.

[0006] Preferably, the orienting device is arranged on one side of the feeding device, and the product is transported by the material picking device. The orienting device includes a mounting seat, a rotating mechanism and a correction mechanism. The mounting seat is fixedly mounted on the frame, and the rotating mechanism is rotatably mounted on the mounting seat. The correction mechanism is fixedly mounted on the rotating mechanism. The correction mechanism includes a correction seat and a correction clamp, and the correction seats are respectively connected to the negative pressure adsorption components.

[0007] Preferably, the clamping device includes a bracket, a sliding mechanism and a clamping claw, the bracket is fixedly mounted on the frame, the sliding mechanism is located above the carrier track and the orienting device, the sliding mechanism includes a slide rail fixedly mounted on the bracket and a slider slidably disposed on the slide rail, the clamping claw is mounted on the slider, and slides reciprocally above the carrier track and the orienting device through the slider, and the clamping claw is provided with a lifting drive.

[0008] Preferably, the crank riveting device includes a first rivet conveying mechanism, a first guiding mechanism and a pressing mechanism, the first rivet conveying mechanism and the first guiding mechanism are respectively arranged on both sides of the carrier track relatively, and the pressing mechanism is inclined above the carrier track through a support frame fixed on the frame, and the cylinder riveting device includes a second rivet conveying mechanism, a second guiding mechanism and a pressing and positioning mechanism, the second rivet conveying mechanism and the second guiding mechanism are respectively arranged on both sides of the carrier track relatively, and the pressing and positioning mechanism is arranged above the carrier track through a fixing frame fixed on the frame.

[0009] Preferably, the first rivet conveying mechanism and the second rivet conveying mechanism both include a material dividing assembly, a material pushing assembly and a guiding assembly, the material dividing assembly includes a material tray and a material dividing rail arranged on the material tray outlet, the material pushing assembly includes a fixed seat, a second drive, a push rod and a feeding block, the second drive and the feeding block are respectively installed on the fixed seat at a certain interval, one end of the push rod is drivably connected to the second drive, and the other end is telescopically inserted in the feeding block, the feeding block is connected to the material dividing rail through a tube body, so that the tube body can blow rivets from the material dividing rail, the guiding assembly is fixedly installed on the fixed seat, and the guiding assembly is provided with a correction block.

[0010] Preferably, the first guiding mechanism and the second guiding mechanism both include a mounting platform, a push block and a positioning guiding mechanism, one end of the push block is telescopically mounted on the mounting platform via a bending arm, and the other end is fixedly connected to the positioning guiding mechanism, the positioning guiding mechanism is slidably mounted on the mounting platform via the push block and a guide rail, the positioning guiding mechanism includes a positioning plate, a third drive and a plurality of guide needles, the third drive is mounted on the positioning plate, and the plurality of guide needles are telescopically connected to the third drive transmission.

[0011] Preferably, the pressing mechanism includes a sliding seat, a guide block and a pressure rod, the sliding seat is fixedly mounted on the support frame, the sliding seat is provided with a fourth drive, the fourth drive is provided with an output shaft, the guide block is slidably mounted on the sliding seat, the fourth drive is drivably connected to the guide block through the output shaft, and the pressure rod is obliquely mounted on the end face of the guide block close to the carrier track.

[0012] Preferably, the cylinder positioning device includes a positioning frame and a rotating direction selection mechanism, the positioning frame is installed above the riveting mechanism, the positioning frame is provided with an inclined mounting plate, the rotating direction selection mechanism includes a rotating seat, a rotating shaft, a servo motor and an adsorption assembly, the rotating seat is slidably mounted on the guide rail of the mounting plate through a guide slider, the rotating seat is provided with an orientation head close to the carrier track, the rotating shaft is rotatably arranged on the rotating seat, the rotating shaft and the servo motor are connected to each other through a pulley, the rotating shaft extends into the orientation head, elastic positioning pins are respectively provided on both sides of the orientation head, and the adsorption assembly is fixedly mounted on the riveting mechanism.

[0013] Preferably, the pressing and positioning mechanism includes a fifth drive, a transmission block, a sixth drive and a pressure block which are arranged in sequence from top to bottom, the fifth drive is fixedly mounted on the fixed frame, the transmission block and the fifth drive are drivably connected to each other and are slidably clamped on the fixed frame, the sixth drive is fixedly mounted on the transmission block, the pressure block and the sixth drive are drivably connected to each other, and the pressure block is telescopically arranged at the bottom of the transmission block through the sixth drive.

[0014] The beneficial effects of the present invention are as follows: the present invention aims to provide a fully automatic hinge riveting assembly production equipment, which realizes bending of the assembly parts that meets the assembly requirements through the shaping mechanism in the feeding device, rotates the assembly parts as a whole by the orienting device, and places them on the assembly parts by the clamping device to realize assembly, and realizes positioning of the components at various positions during the riveting process by the crank riveting device, the cylinder positioning device and the cylinder riveting device, respectively, to realize precise assembly riveting. It adopts multiple correction and orienting operations, so that the product can maintain a high-precision matching state in each assembly and riveting process, greatly improving the production accuracy, and realizing fully automatic production, effectively improving production efficiency, reducing production costs, facilitating production and use, and having strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0016] Figure 2 It is a structural schematic diagram of the oil-pointing device of the present invention.

[0017] Figure 3 It is a schematic structural diagram of the feeding device of the present invention.

[0018] Figure 4 It is a schematic structural diagram of the orientation device of the present invention.

[0019] Figure 5 It is a schematic structural diagram of the clamping device of the present invention.

[0020] Figure 6 It is a schematic structural diagram of the crank riveting device of the present invention.

[0021] Figure 7 It is a structural schematic diagram of the oil cylinder positioning device of the present invention.

[0022] Figure 8 It is a schematic structural diagram of the oil cylinder riveting device of the present invention.

[0023] Fig. 9 It is a structural schematic diagram of the riveting mechanism of the present invention.

[0024] Fig.10 It is a schematic diagram of the enlarged structure of part A of the present invention.

[0025] Notes on the attached drawings:

[0026] 1-frame; 2-oiling device; 3-feeding device; 4-orienting device; 5-clamping device; 6-crank riveting device; 7-cylinder positioning device; 8-cylinder riveting device; 9-carrier track; 10-feeding device; 11-riveting mechanism; 12-feeding rail; 13-pushing mechanism; 14-shaping mechanism; 15-inductive push plate; 16-position sensor; 17-positioning needle; 18-first drive; 19-cylinder; 20- Push block; 21- transmission shaft; 22- material channel compensation mechanism; 23- mounting seat; 24- rotating mechanism; 25- correction mechanism; 26- correction seat; 27- correction clamp; 28- adsorption assembly; 29- bracket; 30- sliding mechanism; 31- clamping claw; 32- slide rail; 33- slider; 34- lifting drive; 35- first rivet conveying mechanism; 36- first guiding mechanism; 37- pressing mechanism; 38- support frame; 39- second rivet Nail conveying mechanism; 40-second guiding mechanism; 41-pressing and positioning mechanism; 42-fixed frame; 43-material dividing assembly; 44-pushing assembly; 45-guiding assembly; 46-material tray; 47-material dividing rail; 48-fixed seat; 49-second drive; 50-push rod; 51-feeding block; 52-correction block; 53-mounting table; 54-connection block; 55-positioning and guiding mechanism; 56-bending arm; 57-positioning plate; 58-first Third drive; 59-guide needle; 60-sliding seat; 61-guide block; 62-pressure rod; 63-fourth drive; 64-output shaft; 65-positioning frame; 66-rotation selection mechanism; 67-mounting plate; 68-rotating seat; 69-rotating shaft; 70-servo motor; 71-guide rail; 72-directional head; 73-pulley; 74-positioning pin; 75-fifth drive; 76-transmission block; 77-sixth drive; 78-pressure block. DETAILED DESCRIPTION

[0027] The specific implementation of the present invention is described in detail below with reference to the accompanying drawings:

[0028] like Figure 1-10 As shown, a fully automatic hinge riveting assembly production equipment includes a frame 1, an oiling device 2, a feeding device 3, an orienting device 4, a clamping device 5, a crank riveting device 6, a cylinder positioning device 7 and a cylinder riveting device 8, the frame 1 is provided with a carrier track 9, the oiling device 2, the feeding device 3, the orienting device 4, the clamping device 5, the crank riveting device 6, the cylinder positioning device 7 and the cylinder riveting device 8 are respectively arranged on the frame 1 in sequence along the feeding direction of the carrier track 9, a material taking device 10 is arranged between the feeding device 3 and the orienting device 4, and the crank riveting device 6, the cylinder positioning device 7 and the cylinder riveting device 8 are all provided with a riveting mechanism 11.

[0029] Preferably, the oiling device 2 and the feeding device 3 are respectively arranged on both sides of the carrier track 9, and the feeding device 3 includes a feeding track 12, a pushing mechanism 13 and a shaping mechanism 14. The pushing mechanism 13 is installed on the feeding track 12. The pushing mechanism 13 includes an inductive push plate 15 and a position sensor 16. A positioning pin 17 located on one side of the feeding track 12 is arranged between the inductive push plate 15 and the position sensor 16. The inductive push plate 15 is retractably arranged in the feeding track 12 and is transmitted to the first drive 18 fixed on the feeding track 12. The position sensor 16 and the shaping mechanism 14 are respectively arranged at the end of the discharge port of the feeding rail 12, and the shaping mechanism 14 includes a cylinder 19 and a push block 20. The cylinder 19 is installed on the feeding rail 12 at a certain angle, and the cylinder 19 is provided with a transmission shaft 21 passing through the feeding rail 12. The push block 20 is installed at the end of the transmission shaft 21 and can push the crank part of the cylinder assembly telescopically with the transmission shaft 21. The feeding rail 12 is provided with a material channel compensation mechanism 22, and the material channel compensation mechanism 22 is arranged below the shaping mechanism 14.

[0030] Preferably, the orienting device 4 is arranged on one side of the feeding device 3, and the product is transported by the material picking device 10. The orienting device 4 includes a mounting seat 23, a rotating mechanism 24 and a correction mechanism 25. The mounting seat 23 is fixedly mounted on the frame 1, and the rotating mechanism 24 is rotatably mounted on the mounting seat 23. The correction mechanism 25 is fixedly mounted on the rotating mechanism 24. The correction mechanism 25 includes a correction seat 26 and a correction clamp 27. The correction seat 26 is respectively connected to the negative pressure adsorption component 28.

[0031] Preferably, the clamping device 5 includes a bracket 29, a sliding mechanism 30 and a clamping claw 31, the bracket 29 is fixedly mounted on the frame 1, the sliding mechanism 30 is located above the carrier rail 9 and the orienting device 4, the sliding mechanism 30 includes a slide rail 32 fixedly mounted on the bracket 29 and a slider 33 slidably disposed on the slide rail 32, the clamping claw 31 is mounted on the slider 33, and slides reciprocatingly above the carrier rail 9 and the orienting device 4 through the slider 33, and the clamping claw 31 is provided with a lifting drive 34.

[0032] Preferably, the crank riveting device 6 includes a first rivet conveying mechanism 35, a first guiding mechanism 36 and a pressing mechanism 37, the first rivet conveying mechanism 35 and the first guiding mechanism 36 are respectively arranged on both sides of the carrier track 9, and the pressing mechanism 37 is obliquely arranged above the carrier track 9 through a support frame 38 fixed on the frame 1, and the cylinder riveting device 8 includes a second rivet conveying mechanism 39, a second guiding mechanism 40 and a pressing and positioning mechanism 41, the second rivet conveying mechanism 39 and the second guiding mechanism 40 are respectively arranged on both sides of the carrier track 9, and the pressing and positioning mechanism 41 is arranged above the carrier track 9 through a fixing frame 42 fixed on the frame 1.

[0033] Preferably, the first rivet conveying mechanism 35 and the second rivet conveying mechanism 39 both include a material dividing assembly 43, a material pushing assembly 44 and a guiding assembly 45, the material dividing assembly 43 includes a material tray 46 and a material dividing rail 47 arranged on the material tray 46 outlet, the material pushing assembly 44 includes a fixed seat 48, a second drive 49, a push rod 50 and a feeding block 51, the second drive 49 and the feeding block 51 are respectively installed on the fixed seat 48 at a certain interval, one end of the push rod 50 is drivably connected to the second drive 49, and the other end is telescopically inserted in the feeding block 51, the feeding block 51 is connected to the material dividing rail 47 through a tube body, so that the tube body blows rivets from the material dividing rail 47, the guiding assembly 45 is fixedly installed on the fixed seat 48, and the guiding assembly 45 is provided with a correction block 52.

[0034] Preferably, the first guiding mechanism 36 and the second guiding mechanism 40 both include a mounting platform 53, a connecting block 54 and a positioning guiding mechanism 55, one end of the connecting block 54 is telescopically mounted on the mounting platform 53 through a bending arm 56, and the other end is fixedly connected to the positioning guiding mechanism 55, the positioning guiding mechanism 55 is slidably mounted on the mounting platform 53 through the connecting block 54 and the guide rail 71, the positioning guiding mechanism 55 includes a positioning plate 57, a third drive 58 and a plurality of guide needles 59, the third drive 58 is mounted on the positioning plate 57, and the plurality of guide needles 59 are telescopically transmission-connected to the third drive 58.

[0035] Preferably, the pressing mechanism 37 includes a sliding seat 60, a guide block 61 and a pressure rod 62, the sliding seat 60 is fixedly mounted on the support frame 38, the sliding seat 60 is provided with a fourth drive 63, the fourth drive 63 is provided with an output shaft 64, the guide block 61 is slidably mounted on the sliding seat 60, the fourth drive 63 is drivably connected to the guide block 61 through the output shaft 64, and the pressure rod 62 is obliquely mounted on the end face of the guide block 61 close to the carrier rail 9.

[0036] Preferably, the oil cylinder positioning device 7 includes a positioning frame 65 and a rotating direction selection mechanism 66, the positioning frame 65 is installed above the riveting mechanism 11, the positioning frame 65 is provided with an inclined mounting plate 67, the rotating direction selection mechanism 66 includes a rotating seat 68, a rotating shaft 69, a servo motor 70 and an adsorption assembly 28, the rotating seat 68 is slidably mounted on the guide rail 71 of the mounting plate 67 through a guide slider, the rotating seat 68 is provided with an orientation head 72 close to the carrier track 9, the rotating shaft 69 is rotatably arranged on the rotating seat 68, the rotating shaft 69 and the servo motor 70 are connected to each other through a pulley 73, the rotating shaft 69 extends into the orientation head 72, and elastic positioning pins 74 are respectively provided on both sides of the orientation head 72, and the adsorption assembly 28 is fixedly mounted on the riveting mechanism 11.

[0037] Preferably, the pressing and positioning mechanism 41 includes a fifth drive 75, a transmission block 76, a sixth drive 77 and a pressure block 78 which are arranged in sequence from top to bottom, the fifth drive 75 is fixedly mounted on the fixed frame 42, the transmission block 76 and the fifth drive 75 are drivably connected to each other and are slidably clamped on the fixed frame 42, the sixth drive 77 is fixedly mounted on the transmission block 76, the pressure block 78 and the sixth drive 77 are drivably connected to each other, and the pressure block 78 is telescopically arranged at the bottom of the transmission block 76 through the sixth drive 77.

[0038] The present invention discloses a fully automatic hinge riveting assembly production equipment, wherein a carrier track 9 horizontally arranged in the middle of a frame 1 circulates and transports the carrier from the feed end to the discharge end in sequence, and along the feeding direction of the carrier track 9, an oiling device 2, a feeding device 3, an orienting device 4, a clamping device 5, a crank riveting device 6, a cylinder positioning device 7 and a cylinder riveting device 8 are respectively installed on the frame 1 from the feed end to the discharge end of the carrier track 9, the oiling device 2 and the feeding device 3 are respectively arranged on both sides of the feed end of the carrier track 9, and the carrier is first sent to the oiling device 2 through the carrier track 9, at which time, the oil nozzle on the oiling device 2 moves downward, and the oiling operation is performed on the workpiece on the carrier through its oiling valve.

[0039] Furthermore, a cylinder assembly for assembling with a workpiece on a carrier is manually placed on the feeding device 3. The cylinder assembly is first placed on the feeding rail 12 of the feeding device 3. The feeding rail 12 transports the cylinder assembly to a pushing mechanism 13 installed on the feeding rail 12. When the inductive push plate 15 on the pushing mechanism 13 senses that a cylinder assembly is in place, the first drive 18 is started, so that the inductive push plate 15 pushes the cylinder assembly at that position on the feeding rail 12 toward the discharge port of the feeding rail 12. At the same time, the position sensor 16 located at the discharge port end of the feeding rail 12 senses that the cylinder assembly is in place. After the parts are assembled, the shaping mechanism 14 which is obliquely arranged at the discharge port of the feeding rail 12 starts to work, the cylinder 19 on the shaping mechanism 14 is started, and the push block 20 is pushed upward at a certain inclination angle through its transmission shaft 21, and the crank part on the cylinder assembly is lifted by the push block 20, and the other part of the cylinder part of the cylinder assembly is tilted upward through the material channel compensation mechanism 22, so that the crank part and the cylinder part of the cylinder assembly form a V shape with a certain angle to each other, and the positioning needle 17 extends out through the cylinder to clamp the crank part, and the material picking mechanism clamps the entire shaped cylinder assembly through the material picking head and places it on the orienting device 4.

[0040] Furthermore, the orienting device 4 is arranged on one side of the discharge port of the feeding device 3. After the aforementioned picking device 10 clamps the shaped cylinder assembly, it places the cylinder assembly on the correction seat 26 of the correction mechanism 25. The correction seat 26 has a precise positioning groove. The cylinder assembly is placed in the positioning groove to achieve further shaping, and the correction seat 26 is connected to the negative pressure adsorption component 28. The crank part is sucked by the negative pressure adsorption component 28, and the cylinder part is clamped and positioned by the correction clamp 27. The rotating mechanism 24 is powered by the motor to rotate 90°, and the correction mechanism 25 is rotated simultaneously with the rotation of the rotating mechanism 24, so that the cylinder assembly originally in a perpendicular relationship with the carrier track 9 is rotated to a position parallel to the carrier track 9, waiting for the clamping device 5 to pick up the material.

[0041] Furthermore, the sliding mechanism 30 on the clamping device 5 is started, and the slider 33 drives the jaw 31 installed thereon to slide along the slide rail 32, so that the jaw 31 slides to the top of the correction seat 26 after the turn, and the jaw 31 is lowered by the lifting drive 34. At the same time, the correction clamp 27 releases the cylinder part, and the jaw 31 clamps the cylinder assembly parallel to the carrier track 9. Then, the jaw 31 with the cylinder assembly is moved to the front of the crank riveting device 6 through the slider 33, and the cylinder assembly is transported to the top of the carrier track 9 of the carrier carrying the workpiece after oiling.

[0042] Further, when the clamping device 5 clamps the workpiece and moves to the front of the crank riveting device 6, the pressing mechanism 37 on the support frame 38 is started, and the support frame 38 is set above the carrier track 9 as a whole and fixedly installed on the frame 1, and the pressing mechanism 37 is set on the support frame 38 at a certain angle through the sliding seat 60 as a whole. The fourth drive 63 on the pressing mechanism 37 is started, and the guide block 61 set on the sliding seat 60 is pushed out in the direction of the carrier track 9 through the output shaft 64, so that the pressure rod 62 set at the bottom of the guide block 61 The first guide mechanism 36 starts to start, and the bending arm 56 on the mounting platform 53 of the first guide mechanism 36 pushes the connecting block 54 toward the direction of the carrier track 9, and the connecting block 54 drives the positioning guide mechanism 55 to be pushed toward the carrier track 9. Specifically, the positioning guide mechanism 55 includes a positioning plate 57, a third drive 58 and a plurality of guide pins 59, and the positioning plate 57 and the connecting plate 53 are connected. The blocks 54 are connected to each other. When the connecting block 54 is pushed out, the positioning plate 57 slides along its guide rail 71 to one side of the carrier track 9. The third drive 58 is started to push the guide pin 59 into the carrier track 9, so that the guide pin 59 is respectively inserted into the riveting holes of the assembled crank part and the workpiece that cooperate with each other, so that the cylinder assembly and the workpiece are positioned with each other. Subsequently, the material tray 46 on the material distribution assembly 43 on the first rivet conveying mechanism 35 conveys the rivets to its material distribution rail 47 through vibration. The material distribution rail 47 rivets the rivets one at a time or one at a time according to production requirements. The feeding is carried out in multiple ways, here there are two, the rivets are sent to the feeding block 51 by the fan through the tube body connected to the dividing rail 47 and the feeding block 51, and the feeding block 51 has a guide component 45 on one side. The rivets sent to the feeding block 51 are corrected by the correction block 52 of the guide component 45, and then the push rod 50 is pushed out by the second drive 49 located on the fixed seat 48, so that the push rod 50 can penetrate the corrected rivet in the feeding block 51 into the guide needle 59, so that the rivet can accurately enter the riveting hole of the positioned crank part and the workpiece that cooperate with each other.

[0043] Furthermore, the assembly part with rivets installed in the crank part is transported by the carrier along the carrier track 9 to the riveting mechanism 11 of the next processing unit of the crank riveting device 6. The riveting mechanism 11 includes a rotary riveting machine and a rotary riveting joint supporting mechanism coaxially arranged on both sides of the carrier track 9. The assembly part is supported by the rotary riveting joint supporting mechanism, and the rotary riveting machine completes the riveting of the rivet on the first riveting position on the crank part.

[0044] Furthermore, the crank riveted assembly is then sent to the cylinder positioning device 7 by the carrier track 9. At the same time, the adsorption component 28 on the other side of the riveting mechanism 11 is provided with a top block at the joint of the top cylinder part. The top block presses down to make the cylinder tilt up, and the adsorption component 28 sucks the cylinder part. The rotation direction selection device on the cylinder positioning device 7 is lowered on the slide rail 32 along with the slider 33 through the motor, and the orientation head 72 at the end of the rotating seat 68 is moved to the cylinder part, so that the cylinder part is clamped in the orientation head 72 and is connected to the rotating shaft 69 in the orientation head 72. Then, the servo drive is started, and the pulley 73 drives the rotating shaft 69 in the rotating seat 68 to rotate, and the rotating shaft 69 drives the cylinder part to rotate in the orientation head 72, so that the riveting holes on both sides of the orientation head 72 are rotated to be on the same axis with the elastic locating pins 74 on both sides of the interior of the orientation head 72. At this time, the elastic locating pins 74 in the orientation head 72 pop out and get stuck in the riveting holes on both sides of the cylinder part, thereby realizing the rotation orientation function of the cylinder. After the orientation is completed, the riveting mechanism 11 rivets the second riveting position on the crank part according to the above-mentioned operation.

[0045] Furthermore, after the riveting of the second riveting position of the crank portion is completed, the carrier is sent to the cylinder riveting device 8 with the carrier track 9, and the fifth drive 75 on the pressing and positioning mechanism 41 is started to push down the transmission block 76 arranged on the fixed frame 42. At the same time, the sixth drive 77 installed on the transmission block 76 descends in the direction of the carrier track 9 together with the transmission block 76. After descending to a certain stroke, the sixth drive 77 is started to make the pressure block 78 installed at the bottom of the transmission block 76 extend and press down, and the pressure block 78 presses the cylinder assembly as a whole into the workpiece. Then, the bending arm 56 on the mounting platform 53 of the second guide mechanism 40 pushes the connecting block 54 in the direction of the carrier track 9, and the connecting block 54 drives the positioning guide mechanism 55 to be pushed toward the carrier track 9. When the connecting block 54 is pushed out, the positioning plate 57 on the positioning guide mechanism 55 slides along its guide rail 71 to one side of the carrier track 9. The drive 58 is started, and the guide needle 59 is pushed out into the carrier track 9, so that the guide needle 59 is inserted into the riveting hole position where the cylinder part and the workpiece cooperate with each other after the directional assembly, so that the cylinder assembly and the workpiece are positioned with each other. Subsequently, the material tray 46 on the dividing assembly 43 on the second rivet conveying mechanism 39 conveys the rivet to its dividing rail 47 by vibration. The dividing rail 47 feeds the rivet in a single or multiple manner according to production requirements. Here, the rivet is sent to the feeding block 51 by a fan through a tube body connected to the dividing rail 47 and the feeding block 51. The feeding block 51 has a guide assembly 45 on both sides. After the rivet sent to the feeding block 51 is corrected by the correction block 52 of the guide assembly 45, the push rod 50 is pushed out by the second drive 49 located on the fixed seat 48, so that the push rod 50 inserts the corrected rivet in the feeding block 51 into the riveting hole where the cylinder part and the workpiece cooperate with each other after positioning.

[0046] Furthermore, after completing the operation, the workpiece with rivets on the cylinder part is sent to the riveting mechanism 11 behind the cylinder riveting device 8, and the rivets on the cylinder part are riveted by the rotary riveting machine. At this point, the production process of automatic riveting and assembly of the entire hinge is completed.

[0047] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Technical personnel in this industry can make some deformation and modifications under the inspiration of this technical solution. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A fully automatic hinge riveting assembly production equipment, characterized in that: The invention comprises a frame, an oiling device, a feeding device, an orienting device, a clamping device, a crank riveting device, a cylinder positioning device and a cylinder riveting device, wherein the frame is provided with a carrier track, the oiling device, the feeding device, the orienting device, the clamping device, the crank riveting device, the cylinder positioning device and the cylinder riveting device are respectively arranged on the frame in sequence along the feeding direction of the carrier track, a material taking device is arranged between the feeding device and the orienting device, the crank riveting device, the cylinder positioning device and the cylinder riveting device are respectively arranged on the frame in sequence along the feeding direction of the carrier track, The positioning device and the oil cylinder riveting device are both provided with a riveting mechanism; the oiling device and the feeding device are respectively arranged on both sides of the carrier track relative to each other, the feeding device comprises a feeding rail, a pushing mechanism and a shaping mechanism, the pushing mechanism is installed on the feeding rail, the pushing mechanism comprises an induction push plate and a position sensor, a positioning pin located on one side of the feeding rail is arranged between the induction push plate and the position sensor, the induction push plate is telescopically arranged in the feeding rail, and is fixed on the feeding rail The first driving transmission connection of the present invention, the position sensor and the shaping mechanism are respectively arranged on the discharge port end of the feeding rail, the shaping mechanism comprises a cylinder and a pushing block, the cylinder is obliquely installed on the feeding rail at a certain angle, the cylinder is provided with a transmission shaft penetrating in the feeding rail, the pushing block is installed on the end of the transmission shaft, and can telescopically push the crank part of the oil cylinder assembly with the transmission shaft, the feeding rail is provided with a material channel compensation mechanism, the material channel compensation mechanism is arranged below the shaping mechanism, and the material channel compensation mechanism makes the other part of the cylinder part of the oil cylinder assembly warp; the orienting device is arranged on one side of the feeding device, and the product is carried by the picking device, the orienting device comprises a mounting seat, a rotating mechanism and a correction mechanism, the mounting seat is fixedly installed on the frame, the rotating mechanism is rotatably installed on the mounting seat, the correction mechanism is fixedly installed on the rotating mechanism, the correction mechanism comprises a correction seat and a correction clamp, and the correction seat is respectively connected to the negative pressure adsorption assembly.

2. The fully automatic hinge riveting assembly production equipment according to claim 1, characterized in that: The clamping device includes a bracket, a sliding mechanism and a clamping claw. The bracket is fixedly mounted on the frame. The sliding mechanism is located above the carrier track and the orienting device. The sliding mechanism includes a slide rail fixedly mounted on the bracket and a slider slidably arranged on the slide rail. The clamping claw is mounted on the slider and slides back and forth above the carrier track and the orienting device through the slider. The clamping claw is provided with a lifting drive.

3. The fully automatic hinge riveting assembly production equipment according to claim 1, characterized in that: The crank riveting device includes a first rivet conveying mechanism, a first guiding mechanism and a pressing mechanism. The first rivet conveying mechanism and the first guiding mechanism are respectively arranged on both sides of the carrier track opposite to each other. The pressing mechanism is obliquely arranged above the carrier track through a supporting frame fixed on the frame. The cylinder riveting device includes a second rivet conveying mechanism, a second guiding mechanism and a pressing and positioning mechanism. The second rivet conveying mechanism and the second guiding mechanism are respectively arranged on both sides of the carrier track opposite to each other. The pressing and positioning mechanism is arranged above the carrier track through a fixing frame fixed on the frame.

4. The fully automatic hinge riveting assembly production equipment according to claim 3, characterized in that: The first rivet conveying mechanism and the second rivet conveying mechanism both include a material dividing assembly, a material pushing assembly and a guiding assembly. The material dividing assembly includes a material tray and a material dividing rail arranged on the material tray outlet. The material pushing assembly includes a fixed seat, a second drive, a push rod and a feeding block. The second drive and the feeding block are respectively installed on the fixed seat at a certain interval. One end of the push rod is drivably connected to the second drive, and the other end is telescopically inserted in the feeding block. The feeding block is connected to the material dividing rail through a tube body, so that the tube body can blow rivets from the material dividing rail. The guiding assembly is fixedly installed on the fixed seat, and the guiding assembly is provided with a correction block.

5. The fully automatic hinge riveting assembly production equipment according to claim 3, characterized in that: The first guiding mechanism and the second guiding mechanism both include a mounting platform, a push block and a positioning guiding mechanism, one end of the push block is telescopically mounted on the mounting platform via a bending arm, and the other end is fixedly connected to the positioning guiding mechanism, the positioning guiding mechanism is slidably mounted on the mounting platform via the push block and a guide rail, the positioning guiding mechanism includes a positioning plate, a third drive and a plurality of guide needles, the third drive is mounted on the positioning plate, and the plurality of guide needles are telescopically transmission-connected to the third drive.

6. The fully automatic hinge riveting assembly production equipment according to claim 3, characterized in that: The pressing mechanism includes a sliding seat, a guide block and a pressure rod, the sliding seat is fixedly mounted on the support frame, the sliding seat is provided with a fourth drive, the fourth drive is provided with an output shaft, the guide block is slidably mounted on the sliding seat, the fourth drive is drivably connected to the guide block through the output shaft, and the pressure rod is obliquely mounted on the end face of the guide block close to the carrier track.

7. The fully automatic hinge riveting assembly production equipment according to claim 1, characterized in that: The oil cylinder positioning device includes a positioning frame and a rotating direction selection mechanism, the positioning frame is installed above the riveting mechanism, the positioning frame is provided with an inclined mounting plate, the rotating direction selection mechanism includes a rotating seat, a rotating shaft, a servo motor and an adsorption assembly, the rotating seat is slidably mounted on the guide rail of the mounting plate through a guide slider, the rotating seat is provided with an orientation head close to the carrier track, the rotating shaft is rotatably arranged on the rotating seat, the rotating shaft and the servo motor are connected to each other through a pulley, the rotating shaft extends into the orientation head, elastic positioning pins are respectively provided on both sides of the orientation head, and the adsorption assembly is fixedly mounted on the riveting mechanism.

8. The fully automatic hinge riveting assembly production equipment according to claim 3, characterized in that: The holding and positioning mechanism includes a fifth drive, a transmission block, a sixth drive and a pressure block which are arranged in sequence from top to bottom. The fifth drive is fixedly installed on the fixed frame, the transmission block and the fifth drive are drivably connected to each other and are slidably clamped on the fixed frame, the sixth drive is fixedly installed on the transmission block, the pressure block and the sixth drive are drivably connected to each other, and the pressure block is telescopically arranged at the bottom of the transmission block through the sixth drive.

Citation Information

Patent Citations

  • Hinge assembly machine

    CN209453121U

  • Full-automatic hinge riveting assembly production equipment

    CN212350281U