An intact coupon box holding and positioning device
By designing the original box holding positioning device, the original box clamping is clamped with static positioning and dynamic positioning components, and equipped with a position positioning unit and controller, automatic clamping and detection are achieved, and the inefficiency and high-strength problems caused by manual support in the prior art are solved, and the unboxing efficiency and user experience are improved.
Patent Information
- Application Number
- CN202010611434.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-29
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2040-06-29
AI Technical Summary
The existing original coupon boxes require manual support when unpacking, resulting in low work efficiency and high user labor intensity.
A positioning device for retaining and positioning of the original box is designed, including a frame, a static positioning component and a dynamic positioning component. By clamping the original box and equipped with a positioning unit, a controller and a power component, automatic clamping and detection are achieved.
It improves the work efficiency of unpacking the original coupon, reduces the labor intensity of users, and improves the accuracy of detection and the degree of automation of the device.
Smart Images

Figure CN111776380B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of clamping of original sealed coupon boxes, and particularly to an original sealed coupon box holding and positioning device. Background Art
[0002] With the rapid development of the economy, banks usually use special original sealed coupon boxes to transport original sealed coupons. The original sealed coupon boxes are usually provided with buckles and cable ties. When opening the original sealed coupon boxes, users usually manually support the original sealed coupon boxes, resulting in low work efficiency and high labor intensity for users. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide an original sealed coupon box holding and positioning device in view of the deficiencies of the prior art.
[0004] The technical solution of the present invention for solving the above technical problem is as follows: An original sealed coupon box holding and positioning device, which includes: a frame body, a static positioning member for clamping the original sealed coupon box, and a dynamic positioning member. The static positioning member is fixedly arranged on the frame body, the dynamic positioning member is slidably arranged on the frame body, the dynamic positioning member is arranged corresponding to the static positioning member, and the original sealed coupon box is clamped between the dynamic positioning member and the static positioning member.
[0005] The beneficial effect of the present invention is that by designing the original sealed coupon box holding and positioning device, when opening the original sealed coupon box, the holding and positioning device can clamp the original sealed coupon box, improving work efficiency and reducing the labor intensity of users.
[0006] On the basis of the above technical solution, the present invention can be further improved as follows.
[0007] Further, it further includes: a position positioning unit for detecting the position of the original sealed coupon box, and the position positioning unit is arranged on the frame body.
[0008] The beneficial effect of adopting the above further solution is that the setting of the position positioning unit is used to detect whether the original sealed coupon box is clamped in place, facilitating the detection of the position of the original sealed coupon box, facilitating the detection of whether the holding and positioning device has completed the clamping work, improving work efficiency, reducing the labor intensity of users, and improving the user experience.
[0009] Further, the position positioning unit includes: a reset member, a position positioning member, and a position positioning switch. The position positioning switch is arranged on the frame body. The position positioning member is rotatably hinged to the top of the static positioning member. One end of the position positioning member protrudes from the end face of the static positioning member. The other end of the position positioning member is connected to the input end of the position positioning switch. One end of the reset member is connected to the top of the static positioning member, and the other end of the reset member is connected to the position positioning member.
[0010] The beneficial effect of adopting the above further scheme is: the position positioning component is linked with the position positioning switch to detect whether the original sealed voucher box has pressed the position positioning component against the static positioning component to be flush, which is convenient for detecting whether the positioning device is clamped completely, improving the accuracy of the detection result, facilitating installation and maintenance, reducing costs, and improving work efficiency.
[0011] Furthermore, it also includes: a controller, which is arranged on the frame and connected to a position positioning switch.
[0012] The beneficial effect of adopting the above further solution is: the controller is used to analyze and determine whether the holding and positioning device has completed the clamping work, improve the automation of the holding and positioning device, improve work efficiency, and improve user experience.
[0013] Furthermore, it also includes: a displacement guide mechanism, which is arranged on the frame, and a displacement guide mechanism adapted to the displacement guide mechanism is arranged at the bottom of the dynamic positioning component, and the dynamic positioning component is slidably arranged on the frame through the displacement guide mechanism.
[0014] The beneficial effect of adopting the above further scheme is that the dynamic positioning component is installed in a manner of cooperating with the displacement guide mechanism, which facilitates the installation and maintenance of the dynamic positioning component, improves work efficiency, and improves the flexibility of the dynamic positioning component.
[0015] Furthermore, it also includes: a third conveying unit for transmitting the sealed ticket box, the third conveying unit is rotatably arranged on the frame, the third conveying unit is located between the dynamic positioning component and the static positioning component, and the tops of the static positioning component and the dynamic positioning component both protrude from the third conveying unit.
[0016] The beneficial effects of adopting the above further solution are: the provision of the third conveying unit facilitates the transportation of the sealed ticket boxes, improves the automation of the positioning device, improves the operation efficiency, and improves the reliability of the positioning device.
[0017] Furthermore, the width of the third conveying unit is smaller than the width of the original sealed ticket box.
[0018] The beneficial effect of adopting the above further scheme is that the width of the third conveying unit is smaller than the width of the original sealed ticket box, which makes it easier for the positioning device to clamp the original sealed ticket box. When the dynamic positioning component approaches the static positioning component, it first touches the original sealed ticket box to prevent the third conveying unit from hindering the normal operation of the positioning device.
[0019] Furthermore, it also includes: a power component for driving the dynamic positioning component to slide, the power component is arranged on the frame, and the power component is transmission-connected with the dynamic positioning component.
[0020] The beneficial effects of adopting the above further solution are as follows: The power component is used to provide power for the dynamic positioning component, improving the automation of the holding positioning device and enhancing the working efficiency.
[0021] Furthermore, the power component is a cyclic displacement reset mechanism driven by a power drive unit.
[0022] The beneficial effects of adopting the above further solution are as follows: The power component is a rotational transmission mechanism, a displacement drive mechanism or a displacement transmission mechanism driven by a power drive unit, facilitating the installation and maintenance of the power component, reducing costs and improving the working efficiency.
[0023] Advantages of additional aspects of the present invention will be partly given in the following description, partly will become apparent from the following description, or be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is one of the structural schematic diagrams of the unpacking device provided by an embodiment of the present invention.
[0025] Figure 2 It is the second structural schematic diagram of the unpacking device provided by an embodiment of the present invention.
[0026] Figure 3 It is the third structural schematic diagram of the unpacking device provided by an embodiment of the present invention.
[0027] Figure 4 It is the fourth structural schematic diagram of the unpacking device provided by an embodiment of the present invention.
[0028] Figure 5 It is the fifth structural schematic diagram of the unpacking device provided by an embodiment of the present invention.
[0029] Figure 6 It is the sixth structural schematic diagram of the unpacking device provided by an embodiment of the present invention.
[0030] Figure 7 It is the seventh structural schematic diagram of the unpacking device provided by an embodiment of the present invention.
[0031] Figure 8 It is the eighth structural schematic diagram of the unpacking device provided by an embodiment of the present invention.
[0032] Figure 9 It is the ninth structural schematic diagram of the unpacking device provided by an embodiment of the present invention.
[0033] Figure 10 It is the tenth structural schematic diagram of the unpacking device provided by an embodiment of the present invention.
[0034] Figure 11Figure 11 of the structural schematic diagram of the unpacking device provided by the embodiment of the present invention.
[0035] Figure 12 Figure 12 of the structural schematic diagram of the unpacking device provided by the embodiment of the present invention.
[0036] Figure 13 Figure 13 of the structural schematic diagram of the unpacking device provided by the embodiment of the present invention.
[0037] Figure 14 Figure 14 of the structural schematic diagram of the unpacking device provided by the embodiment of the present invention.
[0038] Figure 15 Figure 15 of the structural schematic diagram of the unpacking device provided by the embodiment of the present invention.
[0039] Figure 16 Figure 1 of the structural schematic diagram of the original sealed coupon box holding and positioning device provided by the embodiment of the present invention.
[0040] Figure 17 Figure 2 of the structural schematic diagram of the original sealed coupon box holding and positioning device provided by the embodiment of the present invention.
[0041] Explanation of reference numerals: 1-frame; 2-unpacking mechanism; 3-clamping mechanism; 4-first conveying unit; 5-displacement transmission mechanism; 6-processing disk; 7-shearing tool; 8-power driving unit; 9-static positioning component; 10-dynamic positioning component; 11-second conveying unit; 12-debris removing mechanism; 13-box body adaptive mechanism; 14-static processing group; 15-dynamic processing group; 16-positioning unit; 17-positioning component; 18-positioning switch; 19-controller; 20-displacement guiding mechanism; 21-third conveying unit; 22-power component; 23-displacement driving mechanism; 24-resetting component. Detailed implementation manners
[0042] The principles and features of the present invention will be described below with reference to the accompanying drawings. The examples given are only used to explain the present invention and are not intended to limit the scope of the present invention.
[0043] As Figures 1 to 17 shown, Figure 1 Figure 1 of the structural schematic diagram of the unpacking device provided by the embodiment of the present invention. Figure 2 Figure 2 of the structural schematic diagram of the unpacking device provided by the embodiment of the present invention. Figure 3 Figure 3 of the structural schematic diagram of the unpacking device provided by the embodiment of the present invention. Figure 4 Figure 4 of the structural schematic diagram of the unpacking device provided by the embodiment of the present invention. Figure 5 Figure 5 of the structural schematic diagram of the unpacking device provided by the embodiment of the present invention. Figure 6 Figure 6 of the structural schematic diagram of the unpacking device provided by the embodiment of the present invention.Figure 7 Seventh structural schematic diagram of the unpacking device provided by an embodiment of the present invention. Figure 8 Eighth structural schematic diagram of the unpacking device provided by an embodiment of the present invention. Figure 9 Ninth structural schematic diagram of the unpacking device provided by an embodiment of the present invention. Figure 10 Tenth structural schematic diagram of the unpacking device provided by an embodiment of the present invention. Figure 11 Eleventh structural schematic diagram of the unpacking device provided by an embodiment of the present invention. Figure 12 Twelfth structural schematic diagram of the unpacking device provided by an embodiment of the present invention. Figure 13 Thirteenth structural schematic diagram of the unpacking device provided by an embodiment of the present invention. Figure 14 Fourteenth structural schematic diagram of the unpacking device provided by an embodiment of the present invention. Figure 15 Fifteenth structural schematic diagram of the unpacking device provided by an embodiment of the present invention. Figure 16 First structural schematic diagram of the virgin coupon box holding and positioning device provided by an embodiment of the present invention. Figure 17 Second structural schematic diagram of the virgin coupon box holding and positioning device provided by an embodiment of the present invention.
[0044] The present invention provides a virgin coupon box holding and positioning device, which includes: a frame 1, a static positioning member 9 for clamping the virgin coupon box, and a dynamic positioning member 10. The static positioning member 9 is fixedly arranged on the frame 1, the dynamic positioning member 10 is slidably arranged on the frame 1, the dynamic positioning member 10 is arranged corresponding to the static positioning member 9, and the dynamic positioning member 10 and the static positioning member 9 are used to clamp the virgin coupon box.
[0045] The beneficial effect of the present invention is that by designing the virgin coupon box holding and positioning device, when unpacking the virgin coupon box, the holding and positioning device can clamp the virgin coupon box, improve work efficiency, and reduce the labor intensity of users.
[0046] Further, it further includes: a position positioning unit 16 for detecting the position of the virgin coupon box, and the position positioning unit 16 is arranged on the frame 1.
[0047] The beneficial effect of adopting the above further scheme is that the setting of the position positioning unit is used to detect whether the virgin coupon box is clamped in place, facilitate the detection of the position of the virgin coupon box, facilitate the detection of whether the holding and positioning device has completed the clamping work, improve work efficiency, reduce the labor intensity of users, and improve the user experience.
[0048] Further, the position positioning unit 16 includes: a reset member 24, a position positioning member 17, and a position positioning switch 18. The position positioning switch 18 is disposed on the frame 1. The position positioning member 17 is rotatably hinged to the top of the static positioning member 9. One end of the position positioning member 17 protrudes from the end face of the static positioning member 9. The other end of the position positioning member 17 is connected to the input end of the position positioning switch 18. One end of the reset member 24 is connected to the top of the static positioning member 9, and the other end of the reset member 24 is connected to the position positioning member 17.
[0049] The beneficial effect of adopting the above further solution is that: in the way of the linkage between the position positioning member and the position positioning switch, it is convenient to detect whether the original seal box presses the position positioning member to be flush with the static positioning member, which is convenient to detect whether the holding and positioning device has completed the clamping, improves the accuracy of the detection result, is convenient for installation and maintenance, reduces the cost, and improves the work efficiency.
[0050] Further, it further includes: a controller 19. The controller 19 is disposed on the frame 1, and the controller 19 is connected to the position positioning switch 18.
[0051] The beneficial effect of adopting the above further solution is that: the controller is used to analyze and judge whether the holding and positioning device has completed the clamping work, improves the automation of the holding and positioning device, improves the work efficiency, and improves the user experience.
[0052] Further, the moving positioning member 10 slides in a direction perpendicular to the static positioning member 9.
[0053] Wherein, both the moving positioning member and the static positioning member are plate-like structures, and the clamping end faces of the moving positioning member and the static positioning member are arranged opposite to each other. The perpendicularity mentioned here means that the axis line of the moving positioning member is perpendicular to the radial direction of the static positioning member.
[0054] The beneficial effect of adopting the above further solution is that: the moving positioning member and the static positioning member move relative to each other, which is convenient to clamp the original seal box between the two. Only the moving positioning member moves. On the one hand, it is convenient to determine the positioning position of the original seal box body and improves the positioning accuracy; on the other hand, compared with the mechanism where two positioning members move simultaneously, only the movement of the moving positioning member can save energy.
[0055] Further, it further includes: a displacement guiding mechanism 20. The displacement guiding mechanism 20 is disposed on the frame 1. A displacement guiding mechanism adapted to the displacement guiding mechanism 20 is provided at the bottom of the moving positioning member 10. The moving positioning member 10 is slidably disposed on the frame 1 by means of the displacement guiding mechanism and the displacement guiding mechanism 20.
[0056] Among them, the displacement guiding mechanism 20 is vertically arranged with respect to the static positioning member 9. The displacement guiding mechanism is a strip-shaped structure. The so-called perpendicularity between the displacement guiding mechanism and the static positioning member means that the axis line of the displacement guiding mechanism is vertically arranged with respect to the radial direction of the static positioning member.
[0057] The beneficial effect of adopting the above further solution is that the dynamic positioning member is installed in a manner that cooperates with the displacement guiding mechanism, which facilitates the installation and maintenance of the dynamic positioning member, improves work efficiency, and enhances the flexibility of the dynamic positioning member.
[0058] Furthermore, it further includes: a third conveying unit 21 for conveying the original sealed coupon box. The third conveying unit 21 is rotatably arranged on the frame body 1. The third conveying unit 21 is located between the dynamic positioning member 10 and the static positioning member 9. The tops of both the static positioning member 9 and the dynamic positioning member 10 protrude above the third conveying unit 21.
[0059] The beneficial effect of adopting the above further solution is that the setting of the third conveying unit facilitates the transportation of the original sealed coupon box, improves the automation of the holding and positioning device, enhances the action efficiency, and improves the reliability of the holding and positioning device.
[0060] Furthermore, the width of the third conveying unit is smaller than the width of the original sealed coupon box.
[0061] The beneficial effect of adopting the above further solution is that the width of the third conveying unit is smaller than the width of the original sealed coupon box, which facilitates the holding and positioning device to clamp the original sealed coupon box. When the dynamic positioning member approaches the static positioning member, it first touches the original sealed coupon box, preventing the third conveying unit from hindering the normal operation of the holding and positioning device.
[0062] Furthermore, it further includes: a power component 22 for driving the sliding of the dynamic positioning member 10. The power component 22 is arranged on the frame body 1, and the power component 22 is in transmission connection with the dynamic positioning member 10.
[0063] The beneficial effect of adopting the above further solution is that the power component is used to provide power for the dynamic positioning member, improves the automation of the holding and positioning device, and enhances work efficiency.
[0064] Furthermore, the power component 22 is a rotational transmission mechanism driven by a power drive unit, a displacement drive mechanism 23, or a displacement transmission mechanism.
[0065] The beneficial effect of adopting the above further solution is that the power component is a rotational transmission mechanism driven by a power drive unit, a displacement drive mechanism, or a displacement transmission mechanism, which facilitates the installation and maintenance of the power component, reduces costs, and improves work efficiency.
[0066] An embodiment of the present invention provides an unpacking device, which includes: a frame 1, an unpacking mechanism 2 for unpacking, and a clamping mechanism 3 for clamping a box body. The unpacking mechanism 2 is arranged at the top of the frame 1, and the clamping mechanism 3 is arranged in the middle of the frame 1.
[0067] The beneficial effects of the present invention are as follows: By designing a combined unpacking device with an unpacking mechanism and a clamping mechanism, the unpacking device can automatically break open the original sealed box body, improve work efficiency, and reduce the labor intensity of users.
[0068] The fully automatic intelligent unpacking production line is specially designed and developed for breaking open the original sealed boxes dedicated to the People's Bank.
[0069] The device provided by the embodiment of the present invention is composed of a body frame (i.e., the frame), a lifting integrated unit group (i.e., a displacement transmission mechanism), a static processing group 14, a dynamic processing group 15, a conveying and transmission unit group (i.e., a first conveying unit and a second conveying unit), a static positioning (i.e., a static positioning component), a dynamic positioning (i.e., a dynamic positioning component), a chip removal part (i.e., a chip removal mechanism), a positioning part of the position positioning component, a box body automatic recognition part (i.e., a box body adaptive mechanism), an electric control part, a cover body, a receiving platform, etc. The working expansion size of the unpacking device is 2753 mm in length, 1361 mm in width, and 1666 mm in height.
[0070] A brief introduction to the functions of each assembly of the device is as follows:
[0071] Body frame: Bears the overall weight of the device, maintains the overall stiffness of the device, and realizes the connection of each part of the device;
[0072] Lifting integrated unit group: Realizes the integrated lifting of the dynamic processing group 15 and the static processing group 14 to complete the unpacking action of the device; The dynamic processing group 15 is arranged adjacent to the first conveying unit, and a lateral displacement guiding mechanism is arranged below the displacement transmission mechanism. The static processing group 14 is arranged on the lateral displacement guiding mechanism, and the dynamic processing group is slidably arranged on the lateral displacement guiding mechanism.
[0073] Dynamic processing group, static processing group: Realize the cascading action of the shearing tool, complete milling, and realize the unpacking of the device;
[0074] Conveying and transmission unit group: Realizes the transportation of the original sealed box body;
[0075] Static positioning, dynamic positioning, positioning part of the position positioning component: Realize the positioning and clamping of the box body for processing;
[0076] Box body automatic recognition part: Realize the full-automatic intelligent determination and recognition of the box body;
[0077] Chip removal part: Collects and removes the chips generated during the unpacking process;
[0078] Electric control part: Realizes the full-automatic intelligent control of the whole device;
[0079] Cover: Covers each component of the equipment to ensure the safety of the equipment and operating personnel;
[0080] Carrying platform: Realizes the entry and exit of the original sealed coupon box body.
[0081] The carrying platform is arranged below the box-opening mechanism, and the carrying platform is movably arranged in the box-opening device, which is convenient for raising and lowering the box body and improves the processing efficiency.
[0082] Furthermore, it further includes: a first conveying unit 4 for transmitting the box body to be opened to the box-opening mechanism 2, and the first conveying unit 4 is arranged on one side of the frame body 1.
[0083] The beneficial effect of adopting the above further solution is: The setting of the first conveying unit facilitates the transportation of the box body to below the box-opening mechanism, improves the automation of the box-opening device, improves the user experience, and reduces the labor intensity of the user.
[0084] The conveying unit can be belt-driven.
[0085] Furthermore, the box-opening mechanism 2 is movably arranged on the frame body 1.
[0086] The beneficial effect of adopting the above further solution is: The box-opening mechanism is movably arranged on the frame body, which is convenient for the box-opening mechanism to adjust the processing position of the box body and improves the adaptability of the box-opening device.
[0087] Furthermore, the box-opening mechanism 2 is movably arranged on the frame body 1 through a displacement transmission mechanism 5.
[0088] The beneficial effect of adopting the above further solution is: The box-opening mechanism is movably arranged on the frame body through the displacement transmission mechanism, which is convenient for the box-opening mechanism to adjust the processing position of the box body, reduces the production cost, and improves the adaptability of the box-opening device.
[0089] The box-opening mechanism being movably arranged on the frame body means that the output end of the box-opening mechanism can move vertically up and down and can also move horizontally left and right, which is convenient for the cutting tool to process the box body.
[0090] Furthermore, the box-opening mechanism 2 includes: a processing disk 6, at least one cutting tool 7, a power driving unit 8, and a displacement transmission mechanism 5. The processing disk 6 is movably arranged on the frame body 1 through the displacement transmission mechanism 5. The power driving unit 8 is connected to the displacement transmission mechanism 5, and the cutting tool 7 is rotatably arranged on the processing disk 6.
[0091] The beneficial effect of adopting the above further solution is: The cutting tool breaks the buckles and cable ties of the box body, improving the production efficiency.
[0092] The number of the cutting tools can be multiple. In the embodiments of the present invention, preferably four cutting tools are used. The four cutting tools are movably arranged on the processing disc. When the unpacking work is carried out, the four cutting tools simultaneously cut the buckles on both sides of the box body.
[0093] The power driving unit 8 is arranged at the top of the frame body. The output end of the power driving unit extends to the middle of the frame body. The displacement transmission mechanism is in transmission connection with the output end of the power driving unit. The middle part of the support plate is movably arranged on the displacement transmission mechanism. A displacement guiding mechanism is horizontally arranged below the support plate. The processing disc in the moving processing group is slidably arranged on the displacement guiding mechanism. A processing disc power driving unit and a rotation transmission mechanism are arranged on the processing disc. A rotation transmission element adapted to the rotation transmission mechanism is arranged on the displacement guiding mechanism. The rotation transmission mechanism is arranged at the output end of the processing disc power driving unit. The rotation transmission mechanism meshes with the rotation transmission element. The processing disc of the static processing group is arranged below the support plate. The cutting tools are slidably arranged at the bottom of the processing disc. A displacement guiding mechanism is arranged at the bottom of the processing disc. A sliding element is slidably arranged in the displacement guiding mechanism. The sliding element is clamped in the displacement guiding mechanism. The sliding element is connected with the cutting tool power driving unit. The bottom of the cutting tool power driving unit is connected with the cutting tool.
[0094] Furthermore, the clamping mechanism 3 includes: a static positioning component 9 for clamping the box body, a moving positioning component 10 for clamping the box body, and a position positioning unit for detecting the position of the box body. The static positioning component 9 is arranged below the unpacking mechanism 2. The moving positioning component 10 is correspondingly arranged with the static positioning component 9. The moving positioning component 10 is movably arranged below the unpacking mechanism 2. The position positioning unit is arranged on the frame body. The position positioning component is located below the unpacking mechanism.
[0095] The beneficial effects of adopting the above further scheme are as follows: The setting of the positioning component and the position positioning component facilitates the clamping of the box body, facilitates the unpacking work of the box body after clamping, and improves the reliability of the clamping mechanism.
[0096] A third conveying unit for driving the original voucher box body is arranged below the unpacking mechanism. The first conveying unit, the third conveying unit and the second conveying unit are connected in sequence. The static positioning component and the dynamic positioning component are arranged on both sides of the third conveying unit. The tops of the static positioning component and the dynamic positioning component both protrude from the third conveying unit. The static positioning component is fixedly arranged on the frame body, and the dynamic positioning component is slidably arranged on the frame body in a direction perpendicular to the third conveying unit. The dynamic positioning component is arranged corresponding to the static positioning component. The width of the third conveying unit is smaller than the width of the original voucher box. In this way, when the dynamic positioning component slides towards the static positioning component, the original voucher box can be clamped between the static positioning component and the dynamic positioning component, realizing the clamping and fixing of the original voucher box. For the sliding principle of the dynamic positioning component, the dynamic positioning component can be slidably arranged on the frame body through a displacement guiding mechanism.
[0097] The box body is extruded to the static positioning component by means of two squeezes to eliminate the rebound displacement that occurs when the box body contacts the static positioning component. The position positioning unit is arranged above the static positioning component. The detection end of the position positioning unit can elastically protrude from one side of the static positioning component close to the dynamic positioning component. The position positioning unit is a mechanical positioning component. After the box body abuts against the static positioning component, the position positioning unit is extruded, and the position positioning unit is turned on after being extruded, transmitting an electrical signal to the controller. The controller determines that the box body is in place according to the electrical signal of the position positioning unit, and controls the dynamic positioning component to stop displacement, completing the clamping of the box body.
[0098] The position positioning unit may include: a reset component, a position positioning component and a position positioning switch. The position positioning switch is connected to the controller. The controller and the position positioning switch are both arranged on the frame body. The position positioning component is rotatably hinged to the top of the static positioning component. One end of the position positioning component protrudes from the end face of the static positioning component. When the original voucher box abuts against the end face of the static positioning component, the position positioning component rotates along the hinge part under pressure and contracts to a position flush with the end face of the static positioning component. The other end of the position positioning component is connected to the input end of the position positioning switch. When the position positioning component swings, the other end of the position positioning component triggers the opening and closing of the position positioning switch. The opening and closing of the position positioning switch are transmitted to the controller, and the controller controls the movement and stop of the dynamic positioning component; one end of the reset component is connected to the top end of the static positioning component, and the other end of the reset component is connected to the position positioning component. When the box body abuts against the end face of the static positioning component, the reset component is compressed by the position positioning component. When the box body leaves, the reset component expands and contracts, pushing one end of the position positioning component to protrude from the end face of the static positioning component.
[0099] Further, it further includes: a second conveying unit 11 for conveying the box body that has completed the unpacking work to the next process. The second conveying unit 11 is arranged below the clamping mechanism 3.
[0100] The beneficial effects of adopting the above further solution are as follows: The setting of the second conveying unit facilitates the output of the box after the demolition is completed, improves work efficiency, and reduces the labor intensity of users.
[0101] Furthermore, it further includes: a chip removal mechanism 12 for collecting box chips, the chip removal mechanism 12 is arranged on one side of the frame 1, and the input end of the chip removal mechanism 12 is communicated with the frame 1.
[0102] The beneficial effects of adopting the above further solution are as follows: The setting of the chip removal mechanism is used to collect the chips generated by the box during the box-opening operation, improve the cleanliness of the box-opening device, improve the automation of the box-opening device, and improve the user experience.
[0103] The chip removal mechanism is used to absorb and discharge the chips generated by the processing, improving the cleanliness of the box-opening device.
[0104] Furthermore, it further includes: a box body adaptive mechanism 13 for detecting the size of the box body and a controller. The box body adaptive mechanism 13 is arranged above the first conveying unit 4. The box body adaptive mechanism 13, the box-opening mechanism 2, the first conveying unit 4, the clamping mechanism 3, the second conveying unit 11, and the chip removal mechanism 12 are all connected to the controller.
[0105] The beneficial effects of adopting the above further solution are as follows: The setting of the box body adaptive mechanism is used to detect the model specifications and size of the box body, facilitating the system to automatically plan the working mode of the box-opening mechanism and the movement trajectory of the box-opening mechanism, improving the automation of the box-opening device, improving work efficiency, improving the adaptability of the box-opening device, and improving the user experience.
[0106] Furthermore, the box body adaptive mechanism 13 includes multiple groups of detection devices for detecting the size of the box body, and the distribution mode of the multiple groups of detection devices corresponds to the boundaries of large, medium, and small-sized box bodies.
[0107] The beneficial effects of adopting the above further solution are as follows: The distribution mode of multiple groups of sensors is set corresponding to the boundaries of different models of box bodies, facilitating the detection devices to sense the size of the box body. After placing the corresponding box body, the detection devices at the corresponding positions can sense whether a box body is placed, so as to judge the model size and specifications of the box body according to whether the detection devices have a reaction.
[0108] Among them, the detection device includes: a light emitter and a light receiver. When the box body blocks the propagation of light, the light receiver cannot receive the light emitted by the light emitter, and thus the controller determines that a box body is placed.
[0109] The installation method of the detection device can be as follows: on one side of the first conveying unit adjacent to the unpacking mechanism, a set of basic detection devices are relatively arranged. Taking the basic detection devices as a reference, according to the numerical values of the large, medium, and small model sizes of the box body, a set of detection devices are respectively arranged at positions with distances of large, medium, and small numerical values from the basic detection devices. When a small box body is put in, the light of a set of detection devices for small box body detection is blocked, thereby determining that the put-in box body is a small box body, and the box body is processed according to the preset processing information of the small box body in the controller, improving the adaptability of the unpacking device and the automation of the unpacking device.
[0110] Based on the above unpacking device, an embodiment of the present invention provides an unpacking method, which includes:
[0111] S1. Place the sealed coupon box on the production line;
[0112] S2. The first detection device determines that the box body enters the working range of the unpacking mechanism, and the unpacking mechanism performs unpacking processing on the sealed coupon box according to the judgment of the first detection device.
[0113] The beneficial effect of the present invention is: by designing an automatic unpacking method, the unpacking device can automatically break open the sealed coupon box body, improving work efficiency and reducing the labor intensity of users.
[0114] Among them, the production line refers to the process flow of the entire unpacking device. The first detection device can be set at the input end of the unpacking device. When a sealed coupon box passes by, the first detection device is triggered. The first detection device is connected to the controller, and the controller judges that the sealed coupon box has entered the working range of the unpacking mechanism according to the signal change of the first detection device. Then, the controller controls the unpacking device to perform unpacking processing on the sealed coupon box.
[0115] Further, the step that the first detection device determines that the box body enters the working range of the unpacking mechanism, and the unpacking mechanism performs unpacking processing on the sealed coupon box according to the judgment of the first detection device includes:
[0116] The first detection device determines that the box body enters the working range of the unpacking mechanism;
[0117] The second detection device detects the position of the unpacking mechanism and the position of the sealed coupon box;
[0118] The controller performs unpacking processing on the sealed coupon box according to the preset unpacking processing depth, the position of the unpacking mechanism, and the position of the sealed coupon box.
[0119] The beneficial effect of adopting the above further solution is: according to the preset processing depth, the position of the unpacking mechanism, and the position of the sealed coupon box, precise processing is performed on the sealed coupon box, improving the automation of the unpacking work and reducing the labor intensity of users.
[0120] Among them, the second detection device can be a distance detection device, and the number of second detection devices can be multiple. The second detection devices are connected to the controller, and second detection devices are provided on multiple cutting tools of the unpacking mechanism, on the box body processing support plate, on the processing disk, and on the displacement transmission mechanism.
[0121] Further, the unpacking process includes: disconnecting the cable tie on the original sealed box and demolishing the buckle on the original sealed box.
[0122] The beneficial effect of adopting the above further scheme is: the unpacking mechanism automatically demolishes the cable tie and buckle on the original sealed box, improving the automation of the unpacking work, enhancing work efficiency, and reducing the labor intensity of users.
[0123] The packaging method of the original sealed box is the combined action of a cable tie and a buckle, and the cover and bottom space of the box body are sealed. During the unpacking process, mainly by demolishing the cable tie and buckle, the disassembly of the cover can be completed.
[0124] Further, the unpacking mechanism simultaneously demolishes the buckle and cable tie of the original sealed box.
[0125] The beneficial effect of adopting the above further scheme is: the unpacking mechanism simultaneously demolishes multiple buckles and cable ties of the original sealed box, improving work efficiency.
[0126] Further, the processing depth is 3 mm - 10 mm.
[0127] The beneficial effect of adopting the above further scheme is: the setting of the processing depth is used to ensure that the unpacking mechanism can successfully demolish the cable tie and buckle, improving the reliability of the unpacking mechanism.
[0128] The dimensional requirement of the processing depth facilitates demolishing the root position of the buckle on the cover, separating the buckle from the cover, thereby realizing the opening of the cover, that is, completing the unpacking work.
[0129] Further, the unpacking method of the unpacking mechanism is: cutting processing and separation processing. The beneficial effect of adopting the above further scheme is: multiple different unpacking methods enable users to select a suitable unpacking method according to actual needs, improving the adaptability of the unpacking mechanism and expanding the application field of the unpacking mechanism.
[0130] Further, the processing position of the unpacking mechanism is the top of the original sealed box or the side wall of the original sealed box.
[0131] The beneficial effect of adopting the above further scheme is: two unpacking processing positions facilitate users to selectively choose different processing positions according to actual situations, improving the user experience.
[0132] The buckle and the cable tie of the original sealed coupon box are both arranged at the edge position of the box body. Therefore, during the unpacking process, as long as the root of the buckle can be separated from the cover body, users can process the bottom or side wall of the original sealed coupon box according to actual needs. For side wall processing, only the unpacking device needs to be changed to the horizontal processing position.
[0133] Further, the first detection device is a detection device, and the second detection device is a distance detection device.
[0134] The beneficial effect of adopting the above further solution is that the detection device is used to detect whether the original sealed coupon box body exists. When the original sealed coupon box is located in the processing area, the unpacking mechanism performs unpacking work on the original sealed coupon box. The distance detection device is used to detect the positions of the unpacking device and the original sealed coupon box in real time, facilitating the unpacking mechanism to perform unpacking work on the original sealed coupon box.
[0135] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A positioning device for maintaining the original sealed box, characterized in that, include: The frame, the static positioning components and the dynamic positioning components for clamping the sealed ticket box, The static positioning component is fixedly arranged on the frame, and the dynamic positioning component is slidably arranged on the frame. The dynamic positioning component and the static positioning component are arranged correspondingly, and the dynamic positioning component and the static positioning component are used to clamp the sealed ticket box; It also includes: a position positioning unit for detecting the position of the sealed ticket box, wherein the position positioning unit is arranged on the frame; The position positioning unit comprises: a reset component, a position positioning component and a position positioning switch, wherein the position positioning switch is arranged on a frame, the position positioning component is rotatably hinged to the top of the static positioning component, one end of the position positioning component protrudes from the end surface of the static positioning component, the other end of the position positioning component is connected to the input end of the position positioning switch, one end of the reset component is connected to the top of the static positioning component, and the other end of the reset component is connected to the position positioning component; It also includes: a third conveying unit for transmitting the sealed ticket box, the third conveying unit is rotatably arranged on the frame, the third conveying unit is located between the dynamic positioning component and the static positioning component, and the tops of the static positioning component and the dynamic positioning component are both protruding from the third conveying unit; The width of the third conveying unit is smaller than the width of the original sealed ticket box; The unpacking mechanism is movably arranged on the frame through a displacement transmission mechanism; The unpacking mechanism comprises: a processing disc, at least one shearing tool, a power drive unit and a displacement transmission mechanism, wherein the processing disc is movably arranged on the frame through the displacement transmission mechanism, the power drive unit is connected to the displacement transmission mechanism, and the shearing tool is rotatably arranged on the processing disc; The box is squeezed to the static positioning component by two squeezing methods, thereby eliminating the rebound displacement that occurs when the box contacts the static positioning component; It also includes: a chip removal mechanism for collecting box debris, the chip removal mechanism is arranged on one side of the frame, and the input end of the chip removal mechanism is connected to the frame; It also includes: a box adaptive mechanism and a controller for detecting the size of the box, wherein the box adaptive mechanism is arranged above the first conveying unit, and the box adaptive mechanism, the box opening mechanism, the first conveying unit, the clamping mechanism, the second conveying unit, and the shavings removing mechanism are all connected to the controller; The box adaptive mechanism includes multiple sets of detection devices for detecting the size of the box, and the distribution of the multiple sets of detection devices corresponds to the boundaries of the large, medium and small sizes of the box; It also includes: a displacement guide mechanism, the displacement guide mechanism is arranged on the frame, a displacement guide mechanism adapted to the displacement guide mechanism is arranged at the bottom of the dynamic positioning component, and the dynamic positioning component is slidably arranged on the frame through the displacement guide mechanism; It also includes: a power component for driving the dynamic positioning component to slide, the power component is arranged on the frame, and the power component is transmission-connected with the dynamic positioning component.
2. The positioning device for maintaining the integrity of the coupon box according to claim 1, wherein Also includes: A controller is arranged on the frame and connected to a position positioning switch.
3. The positioning device for maintaining the original sealed box according to claim 1, characterized in that, The power component is a cyclic displacement reset mechanism driven by a power drive unit.
Citation Information
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