Electronic parts processing machine
By designing an automated electronic parts processing machine, using feeding, processing and collecting mechanisms, the problem of relying on a large amount of manpower in the existing processing process is solved, efficient and low-cost automated production is achieved, and quality and space utilization efficiency are improved.
Patent Information
- Application Number
- CN201910339739.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-04-25
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2039-04-25
AI Technical Summary
The existing electronic parts processing process relies on a large amount of manpower, resulting in high production costs, difficult quality control, and large plant area occupies, making it impossible to achieve efficient automated production.
An electronic parts processing machine is designed, including a feeding mechanism, processing mechanism and material collection mechanism, and uses components such as feeding pipes, guide blocks, shear cylinders, dispensing heads and ring mechanisms to realize the automatic processing of components, including shearing, dispensing and magnetic rings.
Through automated processing machines, the demand for manual operation is reduced, production efficiency is improved, production costs are reduced, quality and output are improved, and factory space utilization is optimized.
Smart Images

Figure CN111842013B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of mechanical automation devices, and in particular relates to an electronic parts processing machine. Background Art
[0002] The semiconductor and other integrated circuit parts used in power adapters and related electronic industries, the specific shape of which is shown in the attached figure, are generally packaged in TO220. The existing packaging process is as follows: first, the metal pins of the parts are cut to the required length, then the EMI magnetic ring (bead) is put on the pins, and then the two are bonded and fixed with synthetic resins such as white glue or green glue;
[0003] In most factory production lines, this processing is still done manually. If you want to keep up with the assembly line, you need to use a lot of manpower, which increases costs and makes quality control difficult. Therefore, the general production line configuration also has a processing shift system. When carrying out this process, it requires 7 to 10 operators to process, and because of the large amount of manpower, it takes up precious factory space;
[0004] In view of the above situation, there is a need for an electronic parts processing machine that can improve production efficiency and reduce production costs. Summary of the invention
[0005] The object of the present invention is to provide an electronic parts processing machine which can improve production efficiency and reduce production costs.
[0006] The present invention provides the following technical solutions:
[0007] An electronic parts processing machine comprises a base surface and a plurality of components, wherein a feeding mechanism, a processing mechanism and a receiving mechanism are sequentially arranged on the base surface;
[0008] The feeding mechanism comprises a plurality of strip-shaped hollow feeding pipes, the cross section of the feeding pipes is the same as the cross section of the components, the components are arranged in sequence in the feeding pipes, and the feeding pipes are stacked up and down in sequence; feeding pipe guide rails are provided at both ends of the feeding pipes, and the lower ends of the feeding pipe guide rails are connected to the base surface; sliding grooves are provided on the inner side of the feeding pipe guide rails in the vertical direction, the two ends of the feeding pipes are embedded in the sliding grooves, and the feeding pipes can reciprocate up and down;
[0009] A guiding block is also provided on the base surface, and a guiding groove is provided on the upper end surface of the guiding block, one end of the guiding groove is connected with one end of the feed pipe, and the lower end of the element is located in the guiding groove;
[0010] The material receiving mechanism comprises a plurality of material receiving tubes, which are stacked in sequence in the horizontal direction, the cross section of the material receiving tube is the same as the cross section of the element, and the end of the material receiving tube is connected with the other end of the guiding groove;
[0011] The processing mechanism includes a shearing mechanism, a glue dispensing mechanism and a collar mechanism; the shearing mechanism includes a cutter cylinder, the cutter cylinder is arranged on the base surface, and a cutter is arranged at the end of the top rod of the cutter cylinder; an anvil plate matching with the cutter is arranged on the base plate; the glue dispensing mechanism is provided with a glue dispensing head, and the glue dispensing head can move up and down;
[0012] The collar mechanism comprises a vibrating plate, a feeding pipe is provided on the side of the vibrating plate, and the feeding pipe extends to the top of the element;
[0013] The base surface is also provided with a cylinder, and the push rod of the cylinder is inserted into the feed pipe.
[0014] Preferably, the feed pipe guide rail comprises a first clamping plate and a second clamping plate, the first clamping plate has a T-shaped cross-section, and one end of the second clamping plate is connected to the end of the first clamping plate to enclose a guide groove.
[0015] Preferably, the cylinder is arranged below the base surface, a slide rail is arranged on one side of the base surface, a connecting block is arranged at the end of the cylinder push rod, the side of the connecting block is connected to the slide rail, and the connecting block can reciprocate horizontally on the slide rail; a feeding push rod is arranged above the cylinder push rod and on the connecting block, and the feeding push rod is inserted into the feeding pipe;
[0016] The connecting block is also provided with a connecting rope, the base surface is provided with a through hole, the connecting rope passes through the through hole, and a counterweight block is provided at the end of the connecting rope.
[0017] Preferably, a loading plate is provided below the receiving tube, a connecting plate is provided below the loading plate, a strip hole is provided on the base surface, the connecting plate passes through the strip hole, a clamping block is provided at the lower end of the connecting plate, the clamping block is provided on a clamping block guide rail, the clamping block guide rail is provided on a load-bearing plate, a stepping motor is also provided on the load-bearing plate, a fixed block is provided below the loading plate, and a transmission wheel is fixed below the base surface; the stepping motor and the transmission wheel are connected through a transmission belt, and the transmission belt is fixedly connected to the fixed block.
[0018] Preferably, the dispensing head is provided with a rotating arm, the rotating arm is connected to a driving cylinder, and the driving cylinder is arranged on the base surface.
[0019] Preferably, a feed pipe collection box is provided below the feed pipe guide rail and below the base surface.
[0020] Beneficial effects of the present invention:
[0021] This device only needs to replenish and collect materials, which can reduce the demand pressure on operators, reduce costs, and improve quality and output. The small size also increases the effective area utilization of the factory, which can improve production efficiency and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0023] Figure 1 This is the front view of the appearance of the present invention;
[0024] Figure 2 The front view of the structure of the present invention;
[0025] Figure 3 A top view of the present invention;
[0026] Figure 4 Partial diagram of the feeding mechanism;
[0027] Figure 5 Front view of the feed pipe;
[0028] Figure 6 Partial diagram of the shearing mechanism of the processing mechanism;
[0029] Figure 7 Partial diagram of the dispensing mechanism of the processing mechanism;
[0030] Figure 8 Partial diagram of the collar mechanism of the processing mechanism;
[0031] Fig. 9 Partial diagram of the material receiving mechanism;
[0032] The markings in the figure are: 1. base surface; 2. feeding mechanism; 20. feeding pipe; 21. cylinder; 22. guide rail; 23. connecting block; 24. feeding push rod; 25. connecting rope; 26. counterweight block; 27. feeding pipe guide rail; 3. processing mechanism; 31. cutter cylinder; 32. cutter; 33. dispensing head; 34. rotating arm; 35. feeding pipe; 36. vibration plate; 4. receiving mechanism; 40. receiving pipe; 41. loading plate; 42. connecting plate; 43. clamping block; 44. clamping block guide rail; 45. stepping motor; 46. fixing block; 47; transmission wheel; 5. components. DETAILED DESCRIPTION
[0033] like Figures 1 to 9As shown, an electronic parts processing machine comprises a base surface 1 and a plurality of components 5, wherein a feeding mechanism 2, a processing mechanism 3 and a receiving mechanism 4 are sequentially arranged on the base surface 1; the feeding mechanism 2 comprises a plurality of strip-shaped hollow feeding tubes 20, wherein the cross section of the feeding tubes 20 is the same as the cross section of the components 5, wherein the components 5 are sequentially arranged in the feeding tubes 20, and the feeding tubes 20 are sequentially stacked up and down; feeding tube guide rails 27 are arranged at both ends of the feeding tubes 20, and the lower ends of the feeding tube guide rails 27 are connected to the base surface 1; sliding grooves are arranged on the inner side of the feeding tube guide rails 27 in the vertical direction, wherein the two ends of the feeding tube 5 are embedded in the sliding grooves, and the feeding tube 5 can reciprocate up and down; a guiding block is also arranged on the base surface 1, wherein the upper end surface of the guiding block is provided with a guiding groove, wherein one end of the guiding groove is connected to one end of the feeding tube 20, and the lower end of the component 5 is located at a position in the guiding groove; the receiving mechanism 4 includes a plurality of receiving tubes 40, which are stacked in sequence in the horizontal direction, the cross section of the receiving tube 40 is the same as the cross section of the element 5, and the end of the receiving tube 45 is connected to the other end of the guiding groove; the processing mechanism 2 includes a shearing mechanism, a dispensing mechanism and a sleeve ring mechanism; the shearing mechanism includes a cutter cylinder 31, the cutter cylinder 31 is arranged on the base surface 1, and a cutter 32 is arranged at the end of the push rod of the cutter cylinder 31; a cutting board matching the cutter 32 is arranged on the base plate 1; the dispensing mechanism is provided with a dispensing head 33, and the dispensing head 33 can move up and down; the sleeve ring mechanism includes a vibration plate 36, and a feeding pipe 35 is arranged on the side of the vibration plate 36, and the feeding pipe 35 extends to the top of the element 5; a cylinder 21 is also arranged on the base surface 1, and the push rod of the cylinder 21 is inserted into the feeding pipe 20.
[0034] Among them, the feed pipe guide rail 27 includes a first clamping plate and a second clamping plate, the cross-section of the first clamping plate is a T-shaped structure, and one end of the second clamping plate is connected to the end of the first clamping plate to form a guide groove; the cylinder 21 is arranged below the base surface 1, and a slide rail 22 is provided on one side of the base surface 1. A connecting block 23 is provided at the end of the push rod of the cylinder 21, and the side of the connecting block 23 is connected to the slide rail 22. The connecting block 23 can reciprocate horizontally on the slide rail 22; a feed push rod 24 is provided on the connecting block 23 above the push rod of the cylinder 21, and the feed push rod 24 is inserted into the feed pipe 20; a connecting rope 25 is also provided on the connecting block 23, and a through hole is provided on the base surface 1. The connecting rope 25 passes through the through hole, and a counterweight block 26 is provided at the end of the connecting rope 25. A loading plate 41 is provided below the receiving tube 40, a connecting plate 42 is provided below the loading plate 41, a strip hole is provided on the base surface 1, the connecting plate 42 passes through the strip hole, a clamping block 43 is provided at the lower end of the connecting plate 42, the clamping block 43 is provided on the clamping block guide rail 44, the clamping block guide rail 44 is provided on the load-bearing plate, a stepping motor 45 is also provided on the load-bearing plate, a fixing block 46 is provided below the loading plate 41, a transmission wheel 47 is fixed below the base surface 1; the stepping motor 45 is connected to the transmission wheel 47 through a transmission belt, and the transmission belt is fixedly connected to the fixing block 46. A rotating arm 34 is provided on the dispensing head, and the rotating arm 34 is connected to a driving cylinder, and the driving cylinder is provided on the base surface 1. A feeding tube collection box is provided below the feeding tube guide rail 20 and below the base surface 1.
[0035] The working mode of the present invention is:
[0036] Component feeding: Arrange components 5 in the feed tube 20 in sequence, put both ends of the feed tube 20 into the feed tube guide rail 27, and stack the feed tubes 20 up and down in sequence; extend the top rod of the cylinder 21 to its longest position, release the pressure of the cylinder 21, insert the feed top rod 24 into the feed tube 20, drive the connecting rope 25 through the counterweight block 26, drive the top rod of the cylinder 21 to contract, and then push the component 5 into the sliding groove of the guide block; (2) Shearing of component leg length: By extending the shearing cylinder 31, the cutter 32 is pushed, and then the upper leg length of the component 5 is pressed onto the cutting board to achieve shearing. (3) Component dispensing: The rotating cylinder drives the rotating arm 34, and then the dispensing head 33 is moved close to the dispensing position of the component 5, and the glue in the dispensing head 33 is applied to the component 5, thereby achieving dispensing; (4) Component sleeve magnetic ring: The magnetic ring in the vibration plate 36 is transported to the top of the component 5 through the feeding tube 35, and after entering the small hole, it is directly sleeved on the component 5 after being pushed out by the magnetic ring cylinder; (5) Component collection: Through the top pressure 24 of the feeding push rod, the component 5 can be pushed from the guide groove of the guide block into the collection tube 40; (6) Replacement of the material tube; Through the rotation of the stepper motor 45, the fixed block 46 is driven, and the loading plate 41 can drive the clamping block 43 to move on the clamping block guide rail 44, thereby moving the collection tube 40, so that the empty collection tube 40 is aligned with the collection position; by pressing down the feed tube 20, the empty feed tube 20 can fall into the feed tube collection box.
[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An electronic parts processing machine, characterized in that: It comprises a base surface and a plurality of components, wherein a feeding mechanism, a processing mechanism and a receiving mechanism are sequentially arranged on the base surface; The feeding mechanism comprises a plurality of strip-shaped hollow feeding pipes, the cross section of the feeding pipes is the same as the cross section of the components, the components are arranged in sequence in the feeding pipes, and the feeding pipes are stacked up and down in sequence; feeding pipe guide rails are provided at both ends of the feeding pipes, and the lower ends of the feeding pipe guide rails are connected to the base surface; sliding grooves are provided on the inner side of the feeding pipe guide rails in the vertical direction, the two ends of the feeding pipes are embedded in the sliding grooves, and the feeding pipes can reciprocate up and down; A guiding block is also provided on the base surface, and a guiding groove is provided on the upper end surface of the guiding block, one end of the guiding groove is connected with one end of the feed pipe, and the lower end of the element is located in the guiding groove; The material receiving mechanism comprises a plurality of material receiving tubes, which are stacked in sequence in the horizontal direction, the cross section of the material receiving tube is the same as the cross section of the element, and the end of the material receiving tube is connected with the other end of the guiding groove; The processing mechanism includes a shearing mechanism, a glue dispensing mechanism and a collar mechanism; the shearing mechanism includes a cutter cylinder, the cutter cylinder is arranged on the base surface, and a cutter is arranged at the end of the top rod of the cutter cylinder; an anvil plate matching with the cutter is arranged on the base surface; the glue dispensing mechanism is provided with a glue dispensing head, and the glue dispensing head can move up and down; The collar mechanism comprises a vibrating plate, a feeding pipe is provided on the side of the vibrating plate, and the feeding pipe extends to the top of the element; The base surface is also provided with a cylinder, and the ejector rod of the cylinder is inserted into the feed pipe; The feed pipe guide rail comprises a first clamping plate and a second clamping plate, the first clamping plate has a T-shaped cross section, and one end of the second clamping plate is connected to the end of the first clamping plate to form a guide groove; The cylinder is arranged below the base surface, a slide rail is arranged on one side of the base surface, a connecting block is arranged at the end of the cylinder's push rod, the side of the connecting block is connected to the slide rail, and the connecting block can reciprocate horizontally on the slide rail; a feeding push rod is arranged above the cylinder's push rod and on the connecting block, and the feeding push rod is inserted into the feeding pipe; The connecting block is also provided with a connecting rope, the base surface is provided with a through hole, the connecting rope passes through the through hole, and a counterweight block is provided at the end of the connecting rope; A loading plate is provided below the receiving tube, a connecting plate is provided below the loading plate, a strip hole is provided on the base surface, the connecting plate passes through the strip hole, a clamping block is provided at the lower end of the connecting plate, the clamping block is provided on a clamping block guide rail, the clamping block guide rail is provided on a load-bearing plate, a stepping motor is also provided on the load-bearing plate, a fixing block is provided below the loading plate, and a transmission wheel is fixed below the base surface; the stepping motor and the transmission wheel are connected through a transmission belt, and the transmission belt is fixedly connected to the fixing block; A feeding pipe collecting box is provided below the feeding pipe guide rail and below the base surface.
Citation Information
Patent Citations
Electronic part processing machine
CN210304344U